Junction barrier schottky diode with enhanced surge current capability
10164126 ยท 2018-12-25
Assignee
Inventors
- Andrei Mihaila (Baden, CH)
- Munaf Rahimo (Uezwil, CH)
- Renato Minamisawa (Windisch, CH)
- Lars Knoll (Wohlenschwil, CH)
- Liutauras Storasta (Lenzburg, CH)
Cpc classification
H01L29/0688
ELECTRICITY
International classification
H01L29/06
ELECTRICITY
H01L29/20
ELECTRICITY
H01L29/16
ELECTRICITY
H01L29/08
ELECTRICITY
Abstract
A semiconductor power rectifier with increased surge current capability is described. A semiconductor layer includes a drift layer having a first conductivity type, at least one pilot region having a second conductivity type different from the first conductivity type, a plurality of stripe-shaped emitter regions having the second conductivity type, and a transition region having the second conductivity type, wherein the at least one pilot region has in any lateral direction parallel to the first main side a width of at least 200 m and is formed adjacent to the first main side to form a first p-n junction with the drift layer, each emitter region is formed adjacent to the first main side form a second p-n junction with the drift layer, and the transition region is formed adjacent to the first main side to form a third p-n junction with the drift layer.
Claims
1. A power semiconductor rectifier comprising: a semiconductor layer having a first main side and a second main side opposite to the first main side, the semiconductor layer including: a drift layer having a first conductivity type; at least one pilot region having a second conductivity type different from the first conductivity type, wherein the at least one pilot region is formed adjacent to the first main side and forms a first p-n junction with the drift layer; a plurality of stripe-shaped emitter regions having the second conductivity type, wherein each emitter region is formed adjacent to the first main side and forms a second p-n junction with the drift layer; and a transition region having the second conductivity type, which is formed adjacent to the first main side and forms a third p-n junction with the drift layer, and which, in an orthogonal projection onto a plane parallel to the first main side, surrounds the at least one pilot region and the plurality of stripe-shaped emitter regions, an electrode layer, which forms a Schottky contact with the drift layer and which forms on ohmic contact with the at least one pilot region, with the plurality of stripe-shaped emitter regions and with the transition region, wherein the at least one pilot region is connected to the transition region by the plurality of stripe-shaped emitter regions, wherein the stripe-shaped emitter regions form a grid pattern, the grid pattern includes a plurality of first unit cells neighboring with each other and having identical shapes, wherein in each first unit cell the strip-shaped emitter regions form a ring extending along the edges of the first unit cell and two neighboring first unit cells share a stripe-shaped emitter region, and a plurality of second unit cells having the same shape as the first unit cells, wherein the second unit cells have emitter regions continuously extending over a whole area of the second unit cell, the at least one pilot region has in any lateral direction parallel to the first main side a width of at least 200 m, which is measured along a line passing through a central point of the pilot region; and at least some of the plurality of second unit cells are neighboring with and adjacent to each other and are aligned along straight lines extending from the at least one pilot region to the transition region.
2. The power semiconductor rectifier according to claim 1, wherein the stripe-shaped emitter regions form a plurality of continuous paths extending from the at least one pilot region to the transition region.
3. The power semiconductor rectifier according to claim 2, wherein the first unit cells have the shape of hexagons, squares or triangles.
4. The power semiconductor rectifier according to claim 2, wherein the at least one pilot region is formed of at least two neighbouring second unit cells.
5. The power semiconductor rectifier according to claim 2, wherein the at least one pilot region includes at least one central second unit cell, which is separated from any first unit cell by a group of second unit cells surrounding the central second unit cell in the orthogonal projection onto the plane parallel to the first main side.
6. The power semiconductor rectifier according to claim 2, wherein the transition region has a width in a lateral direction parallel to the first main side of at least 20 m.
7. The power semiconductor rectifier according to claim 1, wherein the first unit cells have the shape of hexagons, squares or triangles.
8. The power semiconductor rectifier according to claim 7, wherein the at least one pilot region is formed of at least two neighbouring second unit cells.
9. The power semiconductor rectifier according to claim 1, wherein the at least one pilot region is formed of at least two neighbouring second unit cells.
10. The power semiconductor rectifier according to claim 1, wherein the at least one pilot region includes at least one central second unit cell, which is separated from any first unit cell by a group of second unit cells surrounding the central second unit cell in the orthogonal projection onto the plane parallel to the first main side.
11. The power semiconductor rectifier according to claim 1, wherein the transition region has a width in a lateral direction parallel to the first main side of at least 20 m.
12. The power semiconductor rectifier according to claim 1, wherein the transition region has a width in a lateral direction of at least 100 m.
13. The power semiconductor rectifier according to claim 1, wherein the at least one pilot region, the stripe-shaped emitter regions and the transition region have all the same depth from the first main side and the same net doping concentration profile in a direction vertical to the first main side.
14. The power semiconductor rectifier according to claim 1, wherein each stripe-shaped emitter region has, parallel to the first main side, a width of less than 20 m.
15. The power semiconductor rectifier according to claim 1, wherein, in the orthogonal projection onto the plane parallel to the first main side, the ratio of a total Schottky contact area covered by all Schottky contact regions and an active area covered by an active region is in a range of 30 to 90%.
16. The power semiconductor rectifier according to claim 1, wherein, in the orthogonal projection onto the plane parallel to the first main side, the electrode layer comprises at least one electrode trench extension, which extends into at least one pilot region and is surrounded by said at least one pilot region, wherein the depth of the at least one electrode trench extension is less than a depth of said at least one pilot region.
17. The power semiconductor rectifier according to claim 16, wherein the depth of the at least one electrode trench extension is between 0.1 to 0.8 of the depth of said at least one pilot region.
18. The power semiconductor rectifier according to claim 16, wherein the at least one electrode trench extension has a width, which is at least one of at least 0.8 m and at most 0.8 times a width of said at least one pilot region.
19. The power semiconductor rectifier according to claim 16, wherein, in the orthogonal projection onto the plane parallel to the first main side, the electrode layer comprises at least one electrode trench extension, which extends into at least one stripe-shaped emitter region and is surrounded by at least one stripe-shaped emitter region, wherein the depth of the at least one electrode trench extension is less than a depth of said at least one stripe-shaped emitter region.
20. The power semiconductor rectifier according to claim 19, wherein the at least one electrode trench extension has a width, which is at least one of at least 0.6 m and at most 0.8 times a width of said at least one stripe-shaped emitter region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Detailed embodiments of the invention will be explained below with reference to the accompanying figures, in which:
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(24) The reference signs used in the figures and their meanings are summarized in the list of reference signs. Generally, similar elements have the same reference signs throughout the specification. The described embodiments are meant as examples and shall not limit the scope of the invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(25) In
(26) The peak doping concentration of the pilot region 65, the emitter regions 56 and the transition region is in a range between 1.Math.10.sup.17 cm.sup.3 and 1.Math.10.sup.20 cm.sup.3, respectively. The depth of the pilot region 65, the emitter regions 56 and the transition region is in a range between 0.3 m and 5 m, respectively. The pilot region 65, the emitter regions 56 and the transition region may all have the same depth from the first main side 52 and the same net doping concentration profile in a direction vertical to the first main side 52. In particular, the pilot region 65, the emitter regions 56 and the transition region 57 may all have the same peak doping concentration. This allows to generate the pilot region 65, the stripe-shaped emitter regions 56 and the transition region 57 all at the same time, for example by implantation using only one single mask, or alternatively by selective etching a previously grown epitaxial layer or by a trench etch and refill process.
(27) The pattern formed by the pilot region 65, the emitter regions 56 and the transition region 57 in a horizontal cross section can be seen from
(28) The pilot region 65 has the shape of a cross with a first main axis A1 extending parallel to first side 66 of the square shaped device and a second main axis A2 extending parallel to a second side 67 of the square shaped device. The cross is formed by two identical rectangular regions crossing each other. Each rectangular region has a length d2 and a width d1. The width d1 may be in a range between 20 and 2000 m, exemplarily in a range between 100 m and 2000 m, more exemplarily in a range between 200 m and 1000 m. The width d2 may be in a range between 100 m and 5 mm, exemplarily in a range between 500 m and 5 mm, and more exemplarily in a range between 1 mm and 5 mm. The pilot region may have in any lateral direction parallel to the first main side through a central point (for example the centroid of the area) a width of at least 200 m.
(29) The stripe-shaped emitter regions 56 include a plurality of first emitter regions 56A and 56B which are formed as straight stripes extending from the pilot region 65 to the transition region 57. Of these first emitter regions 56A and 56B, the first emitter regions 56A extend in a direction perpendicular to one of the sides 67, 66 of the square shaped device, respectively. Other first emitter regions 56B of these first emitter regions 56A and 56B extend in a direction inclined by 45 relative to the side surface 66 or 67, respectively. The stripe-shaped emitter regions 56 include in addition second emitter regions 56C which also have a straight stripe shape but bifurcate and extend from the first emitter regions 56A at an angle of 45 to the transition region 57. The stripe-shaped emitter regions 56 include groups, each group including a plurality of stripe-shaped emitter regions 56 arranged in parallel with each other at a regular distance.
(30) In an orthogonal projection onto a plane parallel to the first main side, the ratio of a total Schottky contact area covered by all Schottky contact regions and an active area covered by the active region may be in a range of 30 to 90%. In this range a low threshold voltage similar to that of a Schottky diode and good blocking characteristics similar to a p-i-n diode can be achieved at the same time.
(31) In operation the SiC JBS diode 110 has good blocking characteristics due to the fact that the depletion region, which extends from the first to third p-n junctions under reverse bias conditions can protect the Schottky contact regions between neighbouring stripe-shaped p.sup.+-type emitter regions 56, from a high electric field, which could eventually result in premature breakdown due to increased leakage currents. The depletion layer extending from each pair of two neighbouring stripe-shaped p.sup.+-type emitter regions 56 can pinch off the Schottky contact between these two neighbouring stripe-shaped p.sup.+-type emitter layer regions 56.
(32) In the JBS diode as shown in
(33) Here, it is to be noted that the electrical connection between the pilot region 65 and the transition region 57 via the electrode layer 61 and the top metal 62 alone does not have the same effect as the electrical and physical connection between the pilot region 65 and the transition region 57 via the continuous p-type region formed by the emitter regions 56. The inventor found out that without a direct electric connection between the pilot region 65 and the transition region 57 via a continuous path formed by the p-type emitter regions 56, there is a significant delay between the switching on of the first and the third p-n junctions.
(34) In
(35) The first modification of the first embodiment differs from the first embodiment shown in
(36) Similar to the first embodiment, the stripe-shaped p.sup.+-type emitter regions 156A, 157B, 156C include a plurality of first emitter regions 156A and 156B which are formed as straight stripes extending from the pilot region 165 to the transition region 57. Of these first emitter regions 156A and 156B, the first emitter regions 156A extend in a direction perpendicular to one of the sides 67, 66 of the square shaped device, respectively. Other first emitter regions 156B of these first emitter regions 156A and 156B extend in a direction inclined by 45 relative to the side surface 66 or 67, respectively. The stripe-shaped emitter regions 156A, 157B, 156C include in addition second emitter regions 156C which also have a straight stripe shape but extend from the first emitter regions 156A at an angle of 45 to the transition region 57. The stripe-shaped emitter regions 156A, 157B, 156C are arranged in groups, each group including a plurality of stripe-shaped emitter regions 156A, 157B, 156C arranged in parallel with each other at a regular distance.
(37) The second modification of the first embodiment as shown in
(38) The third modification of the first embodiment as shown in
(39) The fourth modification of the first embodiment as shown in
(40) The fifth modification of the first embodiment as shown in
(41) The sixth modification of the first embodiment as shown in
(42) Next there will be described a JBS diode according to a second embodiment with reference to
(43) The JBS diode 710 according to the second embodiment is similar to the JBS diode 110 according to the first embodiment. Therefore, only features of the JBS diode 710 which are different from the JBS diode 110 will be described in the following.
(44) The JBS diode 710 according to the second embodiment differs from the JBS diode 110 according to the first embodiment in that the pattern of the stripe-shaped p.sup.+-type emitter regions 756 corresponding to the stripe-shaped emitter regions 56 in the first embodiment are arranged to form a grid pattern having a plurality of identical hexagonal first unit cells 700 neighboring with each other. On the left side of
(45) In an orthogonal projection onto a plane parallel to the first main side 52, a pilot region 765 is formed in the center of the device of the JBS diode 710 similar to the pilot region 65 in the first embodiment. The pilot region 765 differs from the pilot region 65 only in its shape in the orthogonal projection onto the plane parallel to the first main side 52. As can be seen in
(46) In the second embodiment the grid pattern of stripe-shaped emitter regions 756 provide an electrical and physical connection between the pilot region 765 and the transition region 57 via a continuous p-type region formed by the stripe-shaped emitter regions 756. In particular, a plurality of continuous paths extending from the pilot region 765 to the transition region 57 are formed in the second embodiment similar to the first embodiment.
(47) It is to be noted that a vertical cross section through the JBS diode 710 is similar to the cross section shown in
(48) The JBS diode 710 according to the second embodiment provides similar advantages as does the JBS 110 according to the first embodiment.
(49) In
(50) The JBS diode 810 according to a first modification of the second embodiment as shown in
(51) The JBS diode 910 according to a second modification of the second embodiment as shown in
(52) The JBS diode 1010 according to a third modification of the second embodiment as shown in
(53) The JBS diode 1110 according to a fourth modification of the second embodiment as shown in
(54) The JBS diode 1210 according to a fifth modification of the second embodiment as shown in
(55) The JBS diode 1310 according to a sixth modification of the second embodiment as shown in
(56) The JBS diode 1410 according to a seventh modification of the second embodiment as shown in
(57) The JBS diode 1510 according to an eighth modification of the second embodiment as shown in
(58) In another inventive embodiment, the electrode layer 21 comprises in the orthogonal projection onto the plane parallel to the first main an electrode trench extension 210, which extends into at least one pilot region 65; 165; 265A-265E; 365; 465A-465D; 565; 665; 765; 865A-865D; 965A-965F; 1065; 1165, 1165A. The electrode trench extension 210 is surrounded by said at least one pilot region 65; 165; 265A-265E; 365; 465A-465D; 565; 665; 765; 865A-865D; 965A-965F; 1065; 1165, 1165A. It is surrounded at the lateral sides (perpendicular to the first main side) and at the bottom side (towards the second main side). A depth of the at least one electrode trench extension 210 is less than a depth of said at least one pilot region 65; 165; 265A-265E; 365; 465A-465D; 565; 665; 765; 865A-865D; 965A-965F; 1065; 1165, 1165A, i.e. the pilot region separates the electrode trench extension 210 from the drift layer 55.
(59) The inventive device may comprise one or more such electrode trench extensions 210. Exemplarily, the depth of the at least one electrode trench extension 210 is between 0.1 to 0.8 of the depth of said at least one pilot region 65; 165; 265A-265E; 365; 465A-465D; 565; 665; 765; 865A-865D; 965A-965F; 1065; 1165, 1165A. In another exemplary embodiment, the at least one electrode trench extension 210 has a width, which is at least one of at least 0.8 m. In another exemplary embodiment, the at least one electrode trench extension 210 has a width of at most 0.8 times a width of said at least one pilot region 65; 165; 265A-265E; 365; 465A-465D; 565; 665; 765; 865A-865D; 965A-965F; 1065; 1165, 1165A. The width of the electrode trench extension 210 shall be the maximum diameter of a circle that may be laid into the electrode trench extension in a plane parallel to the first main side. In another exemplary embodiment, the electrode trench extension 210 is surrounded by the at least one pilot region, wherein the at least one pilot region has a width at the first main sided surface of at least 0.1 times the total width of the at least one pilot region (the widths being defined like the width of the electrode trench extensions), i.e. the electrode trench extension has a distance from the drift layer 55 in a plane parallel to the first main side of at least 0.1 times the width of the pilot region.
(60) Such electrode trench extension 210 may additionally also be available at any of the stripe-shaped emitter regions 56; 56A to 56C; 156A to 156C; 756; 778. The electrode trench extension 210 or extensions extend into at least one stripe-shaped emitter region 56; 56A to 56C; 156A to 156C; 756; 778. It is surrounded by said at least one stripe-shaped emitter region 56; 56A to 56C; 156A to 156C; 756; 778, wherein the depth of the at least one electrode trench extension 210 is less than a depth of said at least one stripe-shaped emitter region 56; 56A to 56C; 156A to 156C; 756; 778. The at least one electrode trench extension 210 may have a width, which is at least one of at least 0.6 m and at most 0.8 times a width of said at least one stripe-shaped emitter region 56; 56A to 56C; 156A to 156C; 756; 778.
(61) For an inventive device having second unit cells 766, such electrode trench extensions 210 may also be extend into the emitter regions, but all electrode trench extensions 210 are separated from the drift layer 55 by a region of the second conductivity type (pilot region, stripe-shapes emitter region or emitter region).
(62) In the description above, specific embodiments of the invention were described. However, alternatives and modifications of the above described embodiments are possible. In particular, in the above second embodiments and its first to eight modification, the JBS diode was described with hexagonal first unit cells 700 and second unit cells 766. However, the first unit cells 700 and the second unit cells 766 may have also any other shape, such as the shape of squares or triangles. In addition, the first unit cells 700 may have an additional emitter region 776, 777 in its center as shown in
(63) In the above described embodiments, the semiconductor wafer was described to be rectangular. However, the semiconductor wafer, which corresponds to the semiconductor layer in the claims, does not necessarily have to be rectangular. It can also be circular.
(64) The above embodiments were explained with specific conductivity types. The conductivity types of the semiconductor layers and regions in the above described embodiments might be switched, so that all layers or regions which were described as p-type would be n-type and all layers or regions which were described as n-type would be p-type.
(65) In the above described embodiments a SiC wafer is used. However, the semiconductor layer of the semiconductor power rectifier may be made of any other appropriate semiconductor material, in particular including wide band gap semiconductor materials, such as group-III-nitrides.
(66) It should be noted that the term comprising does not exclude other elements or steps and that the indefinite article a or an does not exclude the plural. Also elements described in association with different embodiments may be combined.
LIST OF REFERENCE SIGNS
(67) 10 SiC JBS diode 12 first main side 13 second main side 14 n.sup.+-type cathode layer 15 n.sup.-type drift layer 16 p.sup.+-type emitter layer portions 17 p.sup.+-type transition region 18 p-type junction termination extension (JTE) region 19 passivation layer 21 metal electrode layer 210 electrode trench extension 22 top metal 23 backside metallization 52 first main side 53 second main side 54 n.sup.+-type cathode layer 55 n.sup.-type drift layer 56 p.sup.+-type emitter region 56A first emitter regions 56B first emitter regions 56C second emitter regions 57 p.sup.+-type transition region 58 p-type junction termination extension (JTE) region 59 passivation layer 61 metal electrode layer 62 top metal 63 backside metallization 64 (SiC) semiconductor wafer 65 pilot region 66 first side 67 second side 110 semiconductor power rectifier according to a first embodiment (SiC JBS diode) 156A stripe-shaped p.sup.+-type first emitter regions 156B stripe-shaped p.sup.+-type first emitter regions 156C stripe-shaped p.sup.+-type second emitter regions 165 pilot region 256D stripe-shaped p.sup.+-type emitter regions 265A pilot region 265B pilot region 265C pilot region 265D pilot region 265E pilot region 265F pilot region 365 pilot region 465A pilot region 465B pilot region 465C pilot region 465D pilot region 565 pilot region 665 pilot region 700 first unit cell 700 first unit cell 700 first unit cell 700A first unit cell 700B first unit cell 700C first unit cell 700D first unit cell 700E first unit cell 700F first unit cell 710 JBS diode according to a second embodiment 756 stripe-shaped p.sup.+-type emitter regions 765 pilot region 766 second unit cells 776 additional emitter region 777 additional emitter region 778 stripe-shaped p.sup.+-type emitter regions 779 sides of the unit cells 810 JBS diode according to a first modification of the second embodiment 865A additional pilot region 865B additional pilot region 865C additional pilot region 865D additional pilot region 900 straight line 910 JBS diode according to a second modification of the second embodiment 965A additional pilot region 965B additional pilot region 965C additional pilot region 965D additional pilot region 965E additional pilot region 965F additional pilot region 1000 straight lines 1010 JBS diode according to a third modification of the second embodiment 1065 pilot region 1110 JBS diode according to a fourth modification of the second embodiment 1165 pilot region 1165A ring 1201 line 1210 JBS diode according to a fifth modification of the second embodiment 1310 JBS diode according to a sixth modification of the second embodiment 1402 line 1403 line 1410 JBS diode according to a seventh modification of the second embodiment 1510 JBS diode according to an eighth modification of the second embodiment A1 first main axis A2 second main axis d1 length d2 width AR active region TR edge termination region