Gasket for a plate heat exchanger
11592242 · 2023-02-28
Assignee
Inventors
Cpc classification
F28F2275/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2230/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gasket for a plate heat exchanger, wherein the gasket includes a body in the form of a loop for fitting to a plate of the plate heat exchanger. The body includes one or more peripheral connection areas spaced along at least one side of the loop, and a plurality of tabs for securing the gasket in position on the plate. Each tab is discrete from the body, and each tab includes a connection which is receivable by or engageable with one of the connection areas to connect the tabs and body together.
Claims
1. A gasket for a plate heat exchanger, the gasket comprising: a body in the form of a loop for fitting to a plate of the plate heat exchanger, the body including a plurality of peripheral connection areas spaced along at least one side of the loop, each of the plurality of peripheral connection areas being integrally formed with the body, each of the plurality of peripheral connection areas including tab connection means, and a plurality of tabs for securing the gasket in position on the plate, each of the plurality of tabs being discrete from the body, and each of the plurality of tabs including gasket connection means which is receivable by or engageable with the tab connection means in one of the plurality of peripheral connection areas of the body to connect the tabs and body together, each of the plurality of tabs being connectable to one of the plurality of peripheral connection areas by movement of the entire tab along an axis of the tab connection means when the gasket connection means is aligned along that axis, the axis being substantially perpendicular to a plane of the one of the peripheral connection areas and the body of the gasket.
2. The gasket of claim 1 wherein each tab in the plurality of tabs is releasably attachable to the body to one side of the plane of the peripheral connection areas and the body of the gasket.
3. The gasket of claim 1 wherein the gasket connection means on each of the plurality of tabs has a push-fit connection with its respective peripheral connection area.
4. The gasket of claim 1 wherein one of each tab or peripheral connection area includes a projection, and the other one of each peripheral connection area or tab, which does not have the projection, includes a corresponding recess or aperture for receiving the projection, the projection or recess in the peripheral connection area being arranged on the axis which is perpendicular to the plane of that peripheral connection area.
5. The gasket of claim 1 wherein each tab connection means is disposed about halfway along a length of its peripheral connection area.
6. The gasket of claim 1 wherein the plurality of peripheral connection areas are provided on an inner side and an outer side of the loop.
7. The gasket of claim 1 wherein at least one additional loop is connected to the body for sealing a flow channel through the plate, and the or each additional loop includes one or more peripheral connection areas for connection to a tab.
8. The gasket of claim 1 wherein either: (a) the plurality of tabs are comprised of a different material to the body; or (b) the body and the plurality of peripheral connection areas are made of a rubber-like material, and some or all of the plurality of tabs are made of plastic.
9. The gasket of claim 1 wherein for a given tab connected to a given peripheral connection area, a longitudinal axis of that tab is substantially parallel to a longitudinal axis of that peripheral connection area.
10. The gasket of claim 1 wherein a substantially planar area is provided on each of the plurality of tabs, and a substantially planar area is provided on each of the plurality of peripheral connection areas, and respective planar areas on a given tab and peripheral connection area are in abutment when that tab is connected to that peripheral connection area.
11. The gasket of claim 1, wherein each of the plurality of tabs comprises a pre-formed body which includes a plate connection means for engagement to the plate, and gasket connection means as part of a complementary connection system for connection with the tab connection means, the gasket connection means being arranged along an axis which is substantially perpendicular to a plane of the pre-formed body.
12. The gasket as claimed in claim 11, in which the pre-formed body of each of the plurality of tabs is substantially T-shaped or D-shaped, and the gasket connection means is provided in or on one of: a main stem of the T-shape of the body; a branch or branches of the D-shape of the body.
13. The gasket as claimed in claim 11, in which the pre-formed body of each of the plurality of tabs is T-shaped and includes first and second arms or fingers, and one or both of the first and second arms or fingers include a stepped end.
14. The gasket as claimed in claim 11, in which the gasket connection means includes a projection for engagement with the gasket, or a recess extending into or through the pre-formed body for receiving a projection on the gasket.
15. The gasket as claimed in claim 11, in which each of the plurality of tabs is a rigid tab or a rigid plastic tab.
16. A method of manufacturing a gasket for a plate heat exchanger, the method comprising the steps of: a) in a first device, forming a gasket body as a loop with one or more peripheral connection areas configured for connection to tabs, the peripheral connection areas being spaced along at least one side of the loop, each peripheral connection area being integrally formed with the gasket body, each peripheral connection area including tab connection means; or otherwise providing such a gasket body; b) in a second device, forming a plurality of tabs which are discrete from the gasket body, and which each include gasket connection means adapted to co-operate or engage with the tab connection means on the peripheral connection areas on the body by movement of each entire tab along an axis of each respective tab connection means when the gasket connection means is aligned along that axis, the axis being substantially perpendicular to a plane of the peripheral connection areas and the body of the gasket; or otherwise providing such tabs.
17. A method as claimed in claim 16, further comprising the step of connecting at least one of the plurality of tabs to its corresponding tab connection area, to form a tabbed gasket where the at least one of the plurality of tabs is disposed to one side of the plane of the peripheral connection areas and the body of the gasket, by aligning the gasket connection means of the at least one of the plurality of tabs along said axis of the tab connection means in a given peripheral connection area, the axis being substantially perpendicular to the plane of that peripheral connection area and the gasket body, and translating the entire tab along that axis towards and into engagement with the tab connection means.
18. A method as claimed in claim 16, in which each of the plurality of tabs includes plate connection means for engagement to a plate of a plate heat exchanger, and the gasket connection means of a given tab is arranged along an axis which is substantially perpendicular to a plane of the tab.
19. A method as claimed in claim 16, in which the plurality of tabs are formed by injection moulding or compression moulding.
20. A method as claimed in claim 16, in which step (a) includes forming the gasket body without integral tabs.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the present invention, and to show more clearly how it may be carried into effect, reference will now be made by way of example only to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(22) Referring firstly to
(23) In
(24)
(25) Elongate pieces of rubber 84 are located in the channels 82a, ready to be pressed and heated to form the gasket. Some pieces of rubber also form bridging sections connected at both ends between rubber pieces in the main channels 82a. The mould 82 also includes secondary channels 82b for forming tabs. Shorter pieces of rubber 86 are independently located in the secondary channels 82b. One end of each shorter piece is adjacent to one of the main channels 82a, but the other end is a free end, not adjacent to another piece of rubber. This allows the shorter pieces to be moulded as clips.
(26)
(27) Referring firstly to
(28) The gasket body 110 is formed of a strip of material with parallel sides. This provides a band indicated generally at 112. The band 112 is mainly defined by the parallel sections of the sides. As seen in
(29) The body 110 also includes a ridge 112b. The ridge 112b is slightly rounded at its apex. The ridge 112b is provided along the length of the band 112 in this embodiment. Angled surfaces extend away from each side of the ridge 112b. The other side of the body 110 is substantially flat. When compressed between two plates, the ridge 112b is flattened and helps to establish a seal against one of the plates, whilst the other flat side seals against the other plate.
(30) The gasket body 110 also includes a tab engagement portion 114. The portion 114 is a peripheral area for connection of a tab. The tab engagement portion 114 is integrally formed with the body 110. The tab engagement portion 114 in
(31) Referring again to
(32) The portions 114 are spaced apart from each other along respective edges of the body 110. This gives rise to an undulating edge (not shown) on each edge of the gasket body 110. For example, considering the perimeter of the upper or lower parallel sections of the gasket body 110, there are a series of colinear straight sections interrupted by curved deviations which curve away from one straight section, and curve back into another straight section. The undulating portions of each edge are not necessarily in phase.
(33) A plate (not shown) adapted to receive the gasket body 110 should be shaped to accommodate the tab engagement portions 114 without compromising the seal created by the gasket 100. The central region of the gasket body 110 therefore has a substantially uninterrupted area along its full length.
(34) The tab engagement portions 114 are provided on both edges of the gasket body 110 in this embodiment. However, it will be appreciated that some embodiments may provide the portions 114 on one side only. This may be required to avoid compromising the shape (e.g. corrugated areas) of plates in a plate heat exchanger, if that would reduce overall operational efficiency.
(35) The tab engagement portion 114 includes a projection 116. The projection 116 is located outside the band 112. The projection 116 is one part of a complementary tab connection system or tab engagement system. The projection 116 is integrally formed with the tab engagement portion 114. The projection 116 has a substantially square profile from above in this embodiment. The side profile can be seen to be substantially square in
(36) Referring also to
(37) Referring again to
(38) In this embodiment, each tab 120 is made of rubber, like the gasket body 110. However, it will be appreciated that one formulation or type of rubber may be used for the body 110, and a different formulation or type of rubber may be used for the tabs 120.
(39) The tab 120 includes a main stem 122. A connection aperture 122a is provided towards an end of the main stem 122. The aperture 122a is inset from the end of the stem 122. The aperture 122a is centred on a longitudinal axis of the stem 122 in this embodiment.
(40) A cross-bar 124 is connected across another end of the main stem 122. Two secondary stems or arms 126 are connected to either end of the cross-bar 124. The arms 126 run substantially parallel to the main stem. The arms 126 extend to the same side of the cross-bar 124 as the main stem 122. The arms 126 are shorter than the main stem 122. The arms 126 can fit over an edge of a plate in a conventional manner.
(41) The connection aperture 122a is configured to be co-operable with or complementary to the projection 116 on the tab engagement portion 114. The aperture 122a can be engaged over or interlocked with the projection 116. This secures the tab 120 to the gasket body 110. In this embodiment, a friction fit is sufficient to ensure that the tab 120 is held in place on the gasket body 110.
(42) When the tab 120 is engaged with the projection 116, part of a distal end of the stem 122 lies over the band 112. In this embodiment, a recessed section 112c is provided in the relevant part of the band 112, to receive the distal end of the tab 120. This avoids increasing the effective thickness of the gasket 100 at each tab location, which could reduce its sealing effectiveness in use. However, this is not essential. The gasket 100 can still perform adequately without the recessed section 112c. Alternatively, the tab 120 may decrease in thickness or taper at the distal end, for fitting flush to the gasket body 110.
(43) Tabs 120 can be added to the gasket body 110 to provide a tabbed gasket 100, and the gasket 100 then fitted to a plate. Alternatively, the gasket body 110 can be fitted to a plate, and the tabs 120 then connected to each of the gasket body 110 and plate.
(44) The tab 120 can be removed from the gasket body 110 for servicing. If the gasket body and tab are both in good condition, the tab 120 can be re-attached for re-connecting the gasket 100 to the plate. If one or other of the parts is worn out, they are replaced as needed.
(45) To make the gasket 100, a mould (not shown) is used. The mould has two parts which correspond to the shape of a plate for a plate heat exchanger. The mould has a main channel corresponding to the loop of the gasket body 110, and two secondary channels for forming additional loops for ports in a plate. The secondary channels are linked to the main channel. The arrangement is similar to that shown in
(46) Instead, tab-forming channels may be provided in sections of the mould which are isolated from the main or secondary channels. For example, in the middle of the mould, with the main channel encircling the tab-forming channels. This allows tabs to be formed in the same step as the gasket body.
(47) Cylindrical rubber pieces (or another suitable material) are placed end-to-end in all of the channels. The mould is heated and used to compress the rubber pieces, causing them to flow and form a single gasket body without tabs, optionally with a number of discrete tabs which are isolated from the gasket body. Once compressed for the required number of seconds, the mould is opened and compressed air is used to help release each of the gasket body and the pre-formed tabs from the mould. Residual rubber edging is then stripped away. The tabs can be individually attached to gasket body 110 as discussed earlier.
(48) In other embodiments, the tabs can be moulded separately, e.g. injection-moulded from plastic. The tabs could be linked by frangible bridging pieces, and subsequently separated from each other, or just moulded as individual units.
(49) Referring now to
(50) Referring now to
(51) In this case, a gasket body 510 includes neighbouring connection areas 514a, 514b. The connection areas 514a, 514b are spaced apart by a distance corresponding to the width of a tab. Each connection area 514a, 514b includes a corresponding projection 516a, 516b. One of the projections 516a includes a square-shaped end. The other of the projections 516b includes a rounded or elliptical end and a nub 518. The side profiles of the projections 516a, 516b are shown in
(52) A D-shaped tab 520 is connected to each of the projections 516a, 516b. The tab 520 includes a middle arm 522 which is connected at one end to a cross-bar 524. First and second stems 526 are provided at each end of the cross-bar 524. Each stem 526 includes an aperture 526a, 526b which fits over and around one of the projections 516a, 516b. The first aperture 526a is square-shaped. The second aperture 526b is elliptical.
(53) In this embodiment, if all the tabs on the gasket 510 are D-shaped tabs 520, then the ratio of connection areas to tabs is 2:1. However, it may be appropriate to use a combination of D-shaped and T-shaped tabs, in which case there will be a corresponding number of connection areas. It will also be appreciated that both projections may have the same shape in variations of this embodiment.
(54) Referring now to
(55) A gasket body 610 includes a connection area 614. The connection area 614 extends from the gasket body 610 at a fixed angle rather than a curve. In other words, the edge of the connection area 614 does not smoothly transition into the edge of the gasket body 610. The connection area 614 includes two projections 616a, 616b. The projections 616a, 616b are spaced apart by a distance corresponding to a tab.
(56) A D-shaped tab 620 includes three arms 622 spaced along the middle of the tab 620. Each arm 622 has a free end for engaging the edge of a plate for a plate heat exchanger. The tab 620 is connected to the gasket 610 in a similar way to that described for
(57) The tab 620 includes a cross-bar 624 with a slot 628a. In this embodiment, an extension 628 of the cross-bar 624 is provided to define the slot 628a. This allows the slot 628a to be located outside the main body of the cross-bar 624. The slot 628a can be engaged over a projection on a plate, for example.
(58) Referring now to
(59) A gasket 710 is provided. Only part of the gasket is shown in
(60) The gasket 710 includes a plurality of peripheral tab connection areas 714. Each peripheral connection area 714 is disposed substantially in the plane of the gasket body. The peripheral connection areas 714 are integrally formed with the gasket 710. The peripheral connection areas 714 do not include integrally-formed tabs or clips. That is, they are unsuitable for connection to a plate on their own.
(61) Two of the tab connection areas 714 are shown in
(62) It will be appreciated that each elongate member can extend away from the gasket at any suitable angle, according to the required position for a given plate. In various embodiments, some/all of the elongate members may be normal to the gasket axis, and some/all of the elongate members may be at an oblique angle to the gasket axis.
(63) A projection 716 extends away from the elongate member. In this embodiment, the projection extends in the direction of the plane of the flat side of the gasket 710. The projection 716 is substantially cylindrical. In this embodiment, the projection 716 is slightly longer than it is wide (with the longer portion being arranged along the elongate member in the embodiment shown). So, the projection 716 has a cross-section which is substantially oval in shape. The height of the projection 716 is about 2 mm in this embodiment. Any suitable height may be used, if sufficient to engage a tab. The height of the projection and thickness of the elongate member are substantially equal to the thickness of the gasket body.
(64) A tab 720 is indicated at 720. Another tab is indicated at 720′, indicating that it is attached to a peripheral connection area 714. The tabs 720, 720′ are releasably attachable to the gasket 710. Each tab 720 is substantially identical. Only one tab 720 will be described, but description is contemplated to apply for any additional tabs used in this embodiment.
(65) The tab is rigid in this embodiment, i.e. substantially inflexible. The tab is made of plastic in the embodiment. The tab is integrally-formed, for example by compression moulding. The tab 720 is substantially T-shaped in this embodiment. Edges of the tab 720 are rounded. The tab 720 includes a main stem 722. A free end (or distal end) 722b of the stem 722 is substantially flat or planar. The flattened end 722b is slightly narrower than the rest of the stem 722. The free end can be considered to be a stepped end (or to include a step) as indicated generally at 722c.
(66) An aperture 722a is provided in the middle of the main stem 722a. The aperture 722a is shaped to complement the size and shape of the projection 716. Hence, the aperture 722a has a substantially oval-shaped cross-section. The depth of the aperture 722a is approximately the same as or slightly greater than the height of the projection 716.
(67) A cross-bar 724 is joined at an end of the main stem 722. The length of the main stem 722 and adjoining cross-bar 724 is substantially the same as the length of the elongate member of the peripheral connection area 714. The length and width of the main stem 722 is approximately equal to the length and width of the elongate member of the connection area 714.
(68) Two secondary stems or arms 726 are connected to either end of the cross-bar 724. The secondary stems or arms are slightly inset from respective ends of the cross-bar 724. Ends of the cross-bar and stems/arms 726 are rounded. Each secondary stem or arm includes a stepped end (or step), indicated generally at 726a. The arms 726 run substantially parallel to the main stem. The arms 726 extend to the same side of the cross-bar 724 as the main stem 722. The arms 726 are shorter than the main stem 722. The arms 726 can shaped to fit to an edge of a plate of a plate heat exchanger.
(69) The aperture 722a is configured to be co-operable with or complementary to the projection 716 on the peripheral connection area 714. A rear face (not shown) of the main stem 722 includes a substantially flat or planar area for abutting the upper surface of the elongate member. By aligning the aperture 722a and projection 716 on the same axis, the aperture 722a can be pressed or pushed onto the projection 716 to secure the tab 720 to the gasket body 110. Due to the oval-like cross-sections, the rotational orientation of the tab 720 relative to the projection 716 needs to be correct too before the tab can be connected to the gasket.
(70) When connected together, the projection 716 extends substantially most or all of the way through the aperture 722a. In other words, the volume of the projection is about equal to the volume of the aperture. In this embodiment, the depth of the aperture 722a does slightly exceed the height of the projection 716.
(71) It will be appreciated that other variations or combinations of features from different embodiments may be freely combined within the scope of the claimed invention.
(72) The use of a projection/through aperture connection is just one example of a suitable connection means for putting the tabs on the gasket. It may be appropriate to have a recess which the tabs are ‘plugged’ into, e.g. a hole with a closed end in one of the gasket body or tab, and a projection on the other part which fits into it. There may be a hook arrangement in other embodiments. For example, the stems of a D-shaped tab may be hooked around part of the gasket body.
(73) For example, as discussed above, the gasket may be formed as a tab-less body, to which tabs are then added. However, it will be appreciated that the gasket may also be formed as a body with a selection of tabs in specific locations, to which supplementary tabs are then added. This is not necessarily preferred, but is considered to be within the scope of the claims. For example, it may be appropriate to have integrated tabs in some positions where providing and accommodating peripheral connection areas would disrupt or reduce performance of a plate as part of a plate heat exchanger.
(74) The embodiments described above are provided by way of example only, and various changes and modifications will be apparent to persons skilled in the art without departing from the scope of the present invention as defined by the appended claim