DYE BLENDING DEVICE

Abstract

The present invention provides a dye blending device. The dye containers of the device are connected with external dye supplying devices via a pipeline to obtain specific dyes; the motor thereof are connected with the dye containers via the pipeline to apply a pressure on the dye containers; quantitative pumps and electronic control valves are disposed between a collection zone and the dye containers to configure the transportation operation of the dye; a controller of the device receives a dye blending instruction, instructs the motor to apply a pressure to a specified dye container, enables a quantitative pump and an electronic control valve corresponding to the specified dye container to output a specified dosage of dye to the collection zone, and instructs a vibrator disposed in the collection zone to generate vibration to blend the mixture dye outputted to the collection zone, thus achieving the objective of automatically blending dyes.

Claims

1. A portable thermal cycling device for quickly changing and regulating temperature, comprising: A dye blending device, comprising: a plurality of dye containers, connected with a plurality of external dye supplying devices via a pipeline; a plurality of motors, connected with the dye containers via the pipeline to apply a pressure to the dye containers; a plurality of quantitative pumps, wherein the input ports of the quantitative pumps are connected with the dye containers via the pipeline; a plurality of electronic control valves, wherein one ends of the electronic control valves are connected with the output ports of the quantitative pumps via the pipeline and the other ends of the electronic valves are connected with a collection zone via the pipeline; a vibrator, disposed in the collection zone; and a controller, connected with the motor, the quantitative pumps, the electronic control valves, and the vibrator, wherein the controller receives a dye blending instruction, instructs the motor to operate and apply a pressure to a specified dye container, enables a quantitative pump and an electronic control valve corresponding to the specified dye container to output a specified dosage of dye to the collection zone, and further enables the vibrator to blend the mixture dye in the collection zone.

2. The dye blending device as claimed in claim 1, further comprising an JO interface electronically connected with the controller, wherein the JO interface is configured to connect one or a plurality of external electronic devices to receive the dye blending instruction from the electronic device.

3. The dye blending device as claimed in claim 1, further comprising a communication module electronically connected with the controller, wherein the communication module is configured to communicate with one or a plurality of external control-end devices to receive the dye blending instruction from the control-end device.

4. The dye blending device as claimed in claim 1, wherein the vibrator comprises at least one of a motor vibrator and an ultrasonic vibrator.

5. The dye blending device as claimed in claim 1, further comprising a quantitative pump controller electronically connected with the controller, wherein the controller is connected with the quantitative pumps via the quantitative pump controller to configure the output of the quantitative pumps.

6. The dye blending device as claimed in claim 1, further comprising a motor controller electronically connected with the controller, wherein the controller is connected with the motor via the motor controller to configure the output pressures of the motors.

7. The dye blending device as claimed in claim 1, further comprising an electronic control valve controller electronically connected with the controller, wherein the controller is connected with the electronic control valves via the electronic control valve controller to configure the output of the electronic control valves.

8. The dye blending device as claimed in claim 1, further comprising a vibration controller electronically connected with the controller, wherein the controller is connected with the vibrator via the vibration controller to configure the vibration of the vibrator.

9. The dye blending device as claimed in claim 1, further comprising a plurality of sensors electronically connected with the controller, wherein the sensors are disposed on the dye containers or the dye supplying devices to detect dye stock.

10. The dye blending device as claimed in claim 9, wherein the controller further analyzes the dye stock to provide at least one of dye order information or automatic dye feeding information.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0009] For a better understanding of the aforementioned embodiments of the invention as well as additional embodiments thereof, reference should be made to the Description of Embodiments below, in conjunction with the following drawings in which like reference numerals refer to corresponding parts throughout the figures.

[0010] FIG. 1 is a system block diagram of the dye blending device according to the first embodiment of the present invention;

[0011] FIG. 2 is a system block diagram of the dye blending device according to the second embodiment of the present invention;

[0012] FIG. 3 is an operation flow chart of the dye blending device according to the present invention;

[0013] FIG. 4 and FIG. 5 are schematic diagrams of an operating interfaces of the dye blending device according to the present invention; and

[0014] FIG. 6 is a perspective schematic diagram of the dye blending device according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

[0015] The following description is about embodiments of the present invention; however it is not intended to limit the scope of the present invention.

[0016] Please refer to FIG. 1 which is a system block diagram of the dye blending device 1 according to the first embodiment of the present invention. The device 1 comprises a plurality of dye containers 11, a plurality of motors 12, a plurality of quantitative pumps 13, a plurality of electronic control valves 14, a vibrator 16, and a controller 17, wherein the plurality of dye containers 11 are connected with a plurality of external dye supplying devices 2 (such as a replaceable dye filling device, a dye box, a dye pot and other containers filled with dyes) via a pipeline 10; the motors 12 are connected with the dye containers 11 via the pipeline 10 to apply a pressure to the dye containers 11; the input ports of the quantitative pumps 13 are connected with the dye containers 11 via the pipeline 10; one ends of the electronic control valves 14 are connected with the output ports of the quantitative pumps 13 via the pipeline 10, and the other ends of the electronic valves 14 are connected with a collection zone 15 via the pipeline 10; the vibrator 16 is disposed in the collection zone 15; and the controller 17 is connected with the motor 12, the quantitative pumps 13, the electronic control valves 14, and the vibrator 16, receives a dye blending instruction, instructs the motor 12 to operate and apply a pressure to a specified dye container 11, enables a quantitative pump 13 and an electronic control valve 14 corresponding to the specified dye container 11 to output a specified dosage of dye to the collection zone 15, and further enables the vibrator 16 to blend through vibration the mixture dye in the collection zone 15.

[0017] The controller 17 can adopt a microprocessor circuit, a single chip circuit, a digital circuit, an embedded system controller and the like. The motor 12 can adopt a linear motor or a step motor.

[0018] In another embodiment, the dye blending device 1 further comprises an JO interface 171 electronically connected with the controller 17, wherein the JO interface 171 is configured to connect one or a plurality of external electronic devices 4 to receive the dye blending instruction from the electronic device 4. The electronic device 4 can be a touch panel, a screen, a keyboard group and other devices capable of inputting and displaying information.

[0019] In another embodiment, the dye blending device 1 further comprises a communication module 172 electronically connected with the controller 17, wherein the communication module 172 is in communication with one or a plurality of external control-end devices 5 to receive the dye blending instruction from the control-end device 5. The control-end device 5 can be a controller, a smart phone, a tablet computer and other electronic calculation devices having a wired/wireless communication function.

[0020] In another embodiment, the vibrator 16 comprises at least one of a motor vibrator and an ultrasonic vibrator. Please refer to FIG. 2 which is a system block diagram of the dye blending device 1 according to the second embodiment of the present invention. The second embodiment is similar to the first embodiment. The only difference is: in the first embodiment, a control circuit or a control program embedded in the controller 17 directly controls the motor 12, the quantitative pumps 13, the electronic control valves 14 or the vibrator 16; and in the second embodiment, an external control sub-module (such as a microprocessor, a single chip, a digital circuit and the like) is adopted for controlling to achieve the modularization design objective and reduce the workload of the controller 17. The dye blending device 1 further comprises a quantitative pump controller 173 electronically connected with the controller 17, wherein the controller 17 is connected with the quantitative pumps 13 via the quantitative pump controller 173 to configure the output of the quantitative pumps 13. In another embodiment, the dye blending device 1 further comprises a motor controller 174 electronically connected with the controller 17, wherein the controller 17 is connected with the motor 12 via the motor controller 174 to configure the output pressures of the motors. In another embodiment, the dye blending device 1 further comprises an electronic control valve controller 175 electronically connected with the controller 17, wherein the controller 17 is connected with the electronic control valves 14 via the electronic control valve controller 175 to configure the output of the electronic control valves 14. In another embodiment, the dye blending device 1 further comprises a vibration controller 176 electronically connected with the controller 17, wherein the controller 17 is connected with the vibrator 16 via the vibration controller 176 to configure the vibration of the vibrator 16.

[0021] In another embodiment, the dye blending device 1 further comprises a plurality of sensors (such as a flow sensor, a pressure sensor, an ultrasonic sensor for measuring stock and the like) electronically connected with the controller 17, wherein the sensors are disposed on the dye containers 11 or the dye supplying devices 2 to detect dye stock. In another embodiment, the controller 17 of the dye blending device 1 further analyzes the dye stock to provide at least one of dye order information or automatic dye feeding information.

[0022] Please refer to FIG. 3 which is an operation flow chart of the dye blending device 1 according to the first and second embodiments of the present invention. The operating steps thereof are described as follows:

[0023] S101, when the dye blending device 1 is activated, the controller 17 acquires from the electronic device 4 an operating mode inputted by a user via the 10 interface 171, or acquires from the control-end device 5 the operating mode inputted by the user via the communication module 172 (step S102). In the present step, the following options can be provided for the user to select: (1) prescription selection, (2) prescription setting, (3) stock selection, and (4) purchase order.

[0024] The control-end device 5 will be taken as an example to describe the present invention hereafter. And the electronic device 4 can also achieve the same or similar technical effects. Please refer to FIG. 4 and FIG. 5 which are respectively schematic diagrams of two types of operating menus provided by the control-end device 5. After the control-end device 5 is connected with the dye blending device 1, the control-end device 5 displays (a color to be blended) and a selectable operating interface on a display; when the user selects specific blending information (such as orange), the control-end device 5 transmits the blending information to the controller 17, and triggers the controller 17 to query an operation instruction corresponding to the blending information (as shown in table 1):

TABLE-US-00001 TABLE 1 Color Color ratio Operating instruction Orange (yellow, red) = (1, 1) (1) Enable the motor 12, the quantitative pumps 13 and the electronic control valves 14 corresponding to the dye containers 11 filled with yellow and red dyes to output yellow and red dyes with the dosage ratio of 1:1 to the collection zone 15. (2) Since the output dosage ratio is 1:1, the motor 12 and the quantitative pumps 13 are specified to output the same power or have the same operating time instruction. Yellow (yellow, red) = (3, 1) (1) Enable the motor 12, the quantitative pumps 13 and the electronic orange control valves 14 corresponding to the dye containers 11 filled with yellow and red dyes to output yellow and red dyes with the dosage ratio of 3:1 to the collection zone 15. (2) Since the output dosage ratio is 3:1, the motor 12 and the quantitative pumps 13 are specified to output different powers or have different operating time instructions. (3) For example, if the motor 12 and the quantitative pumps 13 for configuring yellow and red dyes output the same power, then on the same flow rate condition, the operating time of the two sets can be set as 3:1; on the contrary, if the operating time and flow rate of the two sets are the same, then the output powers of the two sets can be set as 3:1, and the output of the dyes can be configured in the mode as above.

[0025] Taking the above-described operation as an example, the controller 17 configures the output of the dyes by controlling the operating time and output power (influencing on the pressure applied by the motor 12 on the dye containers 11, and the operating effects of the quantitative pumps 13) of the motor 12, the quantitative pumps 13 and the electronic control valves 14 corresponding to the dye containers 11 filled with yellow and red dyes, or by controlling the open and close time, open and close caliber of the electronic control valves 14. The detailed control mode of dye output is as shown in table 2.

TABLE-US-00002 TABLE 2 Control mode of dye output Controlled module Control parameter 1 Motor 12 (1) output power (influencing on the pressure applied by the motor 12 on the dye containers 11 or the pipeline 10, and the flow rate of the dye) (2) Operating time 2 Quantitative (1) output power (influencing on the pressure pump 13 applied by the quantitative pumps 13 on the dye containers 11 or the pipeline 10, and the flow rate of the dye) (2) Operating time 3 Electronic control (1) Open and close time valve 14 (2) Open and close caliber

[0026] To measure dye stocks, a measurement sensor (such as a flow rate sensor, a pressure sensor, an ultrasonic sensor and the like) can be installed at a dye storage position or at a position the dye flows over such as the dye supplying device 2, the pipeline 10, the dye containers 11 and the like to obtain the current dye stocks; and whether to display the dye stocks on the screen of the electronic device 4 or the control-end device 5 is selectable. When the stocks are insufficient, the controller 17 can generate corresponding purchase order information, or the controller 17 triggers the electronic device 4 or the control-end device 5 to generate corresponding purchase order information; the purchase order information is transmitted to the computer of the supplier via a telecommunication network, an Internet or other communication paths to execute an purchase program.

[0027] After the user selects the option prescription selection via the electronic device 4 or the control-end device 5, the user can click a pull-down menu 51 on the display of the control-end device 5, select the color to be blended, and confirm or cancel the selected option via an Enter key 52 or an Cancel key 53. When the user clicks the Enter key 52, the controller 17 performs determination, then executes step S110 prescription selection, and operates the corresponding motor 12, the quantitative pumps 13 and the electronic control valves 14 according to the operating instruction in table 1. Before the dye is outputted from the outlet of the pipeline 10, a sensing assembly can be disposed in the collection zone 15 (for example, an ultrasonic sensor or a gravity sensor is utilized to sense whether a container is disposed in the collection zone 15) to sense whether a collection container 3 is disposed at a specified position (S111). If no, then executing step S112 sending an alarm; and if yes, then sequentially executing step S113 determining the discharge amount of the pipeline, step S114 discharging, step S115 vibrating and stirring; after the steps above are completed, executing step S116 sending an alarm once the blending is completed. After the user selects the option purchase order via the electronic device 4 or the control-end device 5, the controller 17 performs determination, then executes step S120 purchase order, queries which dye is insufficient, executes step S121 transmitting an order and device status to generate corresponding order information and the device status information of the dye blending device 1, and transmits the information to the computer of the supplier via a telecommunication network or an Internet.

[0028] After the user selects the option stock selection via the electronic device 4 or the control-end device 5, the controller 17 performs determination, then executes step S130 displaying stock, displays the quantity of the dyes in the dye containers 11 on the screen of the electronic device 4 or the control-end device 5, executes step S131 to determine whether step S132 automatic feeding or step S133 adjusting dye stock should be executed, and notifies whether automatic feeding or adjusting dye stock is required or not via the screen of the electronic device 4 or the control-end device 5.

[0029] After the user selects the option stock selection via the electronic device 4 or the control-end device 5, the controller 17 performs determination, then executes step S140 prescription setting and step S141 inputting the serial number of a dye station (the dye supplying device 2 filled with a corresponding dye), and the input and output), and automatically adjusts the color to be blended and the ratio thereof through the operating menus as shown in FIG. 5.

[0030] For example, the user can click a color selection key 54 on the control-end device 5 to select a primary color, and use a ratio adjustment axis 55 to adjust the ratio of each color. After the user clicks the Enter key 52, the selected ratio value is stored in an internal memory; and the corresponding motor 12, the quantitative pumps 13, and the electronic control valves 14 are instructed to execute the feeding operation.

[0031] Please refer to FIG. 6 which is a perspective schematic diagram of the dye blending device 1 according to the present invention. In one embodiment, the dye blending device 1 is spatially disposed on a bracket body 18 having multiple layers of parcel shelves. The motor 12, the dye containers 11, the quantitative pumps 13, the electronic control valves 14 which are connected together via the pipeline 10 are sequentially placed from top to bottom; and collection container 3 is disposed in the collection area 15 (on the parcel shelf at the lowermost layer of the bracket body 18). The above disclosure is related to the detailed technical contents and inventive features thereof. People skilled in this field may proceed with a variety of modifications and replacements based on the disclosures and suggestions of the invention as described without departing from the characteristics thereof. Nevertheless, although such modifications and replacements are not fully disclosed in the above descriptions, they have substantially been covered in the following claims as appended.