Protective device

Abstract

The present disclosure relates to a protective device (100) for protecting a head from impact, the device 100 comprising a shell (110) substantially formed in a dome-shape and having a first outer edge (1101); an inner layer (120) substantially formed in the dome-shape disposed within the shell (110), having an second outer edge (1201) and arranged at a gap distance in a direction of in the surface normal of the shell (110), at least one connecting member (130) interconnecting the shell (110) and inner layer (120) by interconnecting the first outer edge (1101) and the second outer edge (1201), an intermediary structure (140) comprising a plurality of deformable elements (1401) arranged in a single layer, wherein each of the deformable elements (1401), in an undeformed state, is arranged in simultaneous contact with the shell (110), the inner layer (120) and at least one other deformable element of the deformable elements (1401).

Claims

1. A protective device for protecting a head from impact, the device comprising: a shell substantially formed in a dome-shape and having a first outer edge; an inner layer substantially formed in the dome-shape disposed within the shell, having a second outer edge and arranged at a gap distance in a direction of the surface normal of the shell, at least one connecting member interconnecting the shell and inner layer by interconnecting the first outer edge and the second outer edge, an intermediary structure comprising a plurality of deformable elements arranged in a single layer, wherein each the plurality of deformable elements comprises a first rounded surface facing the shell and a second rounded surface facing the inner layer, wherein each of the plurality of deformable elements, in an un-deformed state, is arranged in simultaneous contact with the shell, the inner layer and at least one other deformable element of the plurality of deformable elements, wherein the plurality of deformable elements is configured to absorb impact energy from a normal component (NC) of an impact force, at a point of impact to the shell, by sliding in a direction from the point of impact towards the first/second outer edges and/or the at least one connecting member, and wherein the plurality of deformable elements is configured to absorb impact energy from a tangential component (TC) of an impact force, at a point of impact to the shell, by rolling along a curvature of the shell.

2. The device according to claim 1, wherein the shell and inner layer comprise materials relatively harder than a material of the plurality of deformable elements.

3. The device according to claim 2, wherein the shell and inner layer comprise a selection of any of fiber-resin lay-up type materials, polycarbonate plastics or polyurethane.

4. The device according to claim 2, wherein the plurality of deformable elements comprises expanded polystyrene or expanded polypropylene.

5. The device according to claim 1, wherein each of the plurality of deformable elements has a shape selected from the group consisting of a sphere, an ellipsoid or a cylinder having rounded ends.

6. The device according to claim 1, wherein the plurality of deformable elements is made from materials relatively harder than a material of the at least one connecting member.

7. The device according to claim 6, wherein the at least one connecting member comprises textile or flexible plastic.

8. The device according to claim 1, wherein the plurality of deformable elements is coated with a low friction coating.

9. The device according to claim 1, wherein the first outer edge of the shell and the second outer edge of the inner layer are spaced from one another and the at least one connecting member extends between the first outer edge and the second outer edge.

10. The device according to claim 1, wherein the shell and the inner layer are movable relative to each other, and this relative movement is limited by the at least one connecting member.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 shows a section view of a protective device 100, e.g. in the form of a helmet, for protecting a head 1 from impact according to one or more embodiments of the present disclosure.

(2) FIG. 2 shows a section view of a protective device 100 receiving an oblique or slanted impact force IF to the surface of the shell 110 according to one or more embodiments of the present disclosure.

(3) FIG. 3 illustrates the principle of how the protective device 100 protects the head from linear and angular acceleration when receiving an oblique impact force according to one or more embodiments of the present disclosure.

(4) FIG. 4 illustrates the principle of how the protective device 100 protects the head from angular acceleration when receiving the tangential component of an oblique impact force according to one or more embodiments of the present disclosure.

(5) FIG. 5A illustrates the principle of how the protective device 100 protects the head from angular and linear acceleration when receiving the normal component of an oblique impact force according to one or more embodiments of the present disclosure.

(6) FIG. 5B illustrates how the deformable elements slide in a direction from the point of impact towards the first/second outer edges and/or the at least one connecting member.

(7) FIG. 6 shows an embodiment where the deformable elements 1401 of the intermediary structure 140 comprises ellipsoids having the longest axis arranged in the radial direction of the shell 110 surface.

(8) FIG. 7 shows an embodiment where the deformable elements 1401 of the intermediary structure 140 comprises ellipsoids having the shortest axis arranged in the radial direction of the shell 110 surface.

(9) FIG. 8 shows an embodiment where the deformable elements 1401 of the intermediary structure 140 comprises deformable elements 1401 that have spherical inner and outer contact surfaces facing towards the shell 110 and inner layer 120 and straight or plane surfaces in the circumferential direction towards each other.

(10) FIG. 9 shows an example where the deformable elements 1401 comprise ellipsoids having the longest axis arranged in the radial direction of the shell 110 surface and are being subjected to an impact force.

(11) FIG. 10 shows an example where the deformable elements 1401 comprise ellipsoids having the shortest axis arranged in the radial direction of the shell 110 surface and are being subjected to an impact force IF.

(12) FIG. 11 shows an example where the deformable elements 1401 comprise deformable elements 1401 that have spherical inner and outer contact surfaces surface and are being subjected to an impact force IF.

(13) A more complete understanding of embodiments of the invention will be afforded to those skilled in the art, as well as a realization of additional advantages thereof, by a consideration of the following detailed description of one or more embodiments. It should be appreciated that like reference numerals are used to identify like elements illustrated in one or more of the figures.

DETAILED DESCRIPTION

(14) The present disclosure aims at reducing the amount of imposed rotational kinematics on the protected object, such as the head of a person. The disclosure solves this by providing deformable elements having a very low shear resistance, which will allow them to slide and/or roll during an impact.

(15) The deformable elements may be formed or shaped as spheres or other pieces of material such as ellipsoids, pads or other geometrical shapes that have spherical inner and outer contact surfaces facing towards the shell and inner layer. The deformable elements are initially in contact with each other and with both the shell and the inner layer of a compartment or intermediary structure in a protective helmet or other type of protective device. The spheres are not adhered to each other, or only lightly adhered, so that they will be able to roll and/or slide and/or shear when the protective device is subject to an impact force of an oblique or slanted impact, such that the shell is displaced relative to the inner layer.

(16) The present disclosure comprises substantially large deformable elements, such as spheres, that are in contact with each other and/or the shell and/or inner layer, The deformable elements will then, when subjected to a force, either roll, shear or slide relative the shell and/or inner layer and/or and each other, thereby limiting the transfer of tangential forces to the head which in turn will reduce or dampen the angular acceleration and angular velocity of the head. This significantly improves the protection against angular acceleration of the head compared to conventional solutions such as small spheres, spheres not initially close to each other or spheres connected with elastic bands or other elastic or rigid structures. Small spheres will not roll nor deform to the same extent as in the present disclosure since they will roll in different directions to each other due to the geometric constraint of rolling due to frictional contact. Elastic bands will limit and resist any rolling.

(17) Interestingly, in the disclosure described herein, the protection is markedly improved by using spheres that can roll and separate in the intermediate layer to reduce angular acceleration/angular velocity and this design further reduces the angular forces significantly, to approximately 70% compared to a regular helmet design where the outer shell is glued to the liner. These and subsequent comparisons were made using an advanced computer model described in U.S. application Ser. No. 12/454,538.

(18) FIG. 1 shows a section view of a protective device 100, e.g. in the form of a helmet, for protecting a head 1 from impact according to one or more embodiments of the present disclosure. The protective device 100 comprises a shell or outer layer 110 substantially formed in a dome-shape and having a first outer edge 1101. The first outer edge 1101 may be formed by a plane intersecting the dome shape or formed in an arbitrary pattern depending on the desired shape of the helmet. The shell 110 may be relatively thin and strong so as to withstand impact of various types and can advantageously be made of, for example, fiber-reinforced plastic. The protective device 100 further comprises an inner layer 120 substantially formed in the dome-shape and disposed within the shell 110. The inner layer 120 may be intended for contact with the head of the wearer. The inner layer 120 having a second outer edge 1201 and is arranged at a gap distance in a direction of the surface normal of the shell 110. The second outer edge 1201 may be formed by a plane intersecting the dome shape or formed in an arbitrary pattern depending on the desired shape of the helmet. Typically the outline of the second outer edge 1201 substantially follows the outline of the first outer edge 1101. The inner layer 120 may be considerably thicker and is capable of damping or absorbing impacts against the head. It can advantageously be made of, for example, hard plastic, polyurethane foam, polypropylene foam or polystyrene. The protective device 100 further comprises at least one connecting member 130 interconnecting the shell 110 and inner layer 120 by interconnecting the whole of the first outer edge 1101 with the whole of the second outer edge 1201 and/or at least parts of the first outer edge 1101 with parts of the second outer edge 1201. The at least one connecting member 130 further counteract mutual displacement between them by absorbing energy, i.e. limits or restricts the relative movement of the shell 110 relative the inner layer 120. As connecting members 130, use can be made of, for example, deformable strips of plastic or metal which are anchored to the outer shell 110 and the inner layer 120 in a suitable manner. The protective device 100 further comprises an intermediary structure 140 disposed between the shell 110 and the inner layer 120. The intermediary structure 140 comprises a plurality of deformable elements 1401 arranged in a single layer. The intermediary structure 140 provides possible displacement between the shell 110 and the inner layer 120. Each of the deformable elements 1401, when in an un-deformed state or normal state, is arranged in simultaneous contact with the shell 110, the inner layer 120 and at least one other deformable element of the deformable elements 1401. The deformable elements 1401 of the intermediate layer 140 are configured to be capable of damping or absorbing impacts against the head. It can advantageously be made of, for example, hard plastic, polyurethane foam, polypropylene foam or polystyrene.

(19) At least one effect of the simultaneous contact of the deformable elements 1401 is that angular acceleration and angular velocity of a head, to be protected by the protective device 100, is further reduced. By reducing the amount of imposed rotational kinematics on the protected object, such as the head, due to the very low shear resistance of the loosely adhered spheres which will slide against each other and/or the shell and inner layer when the shell is subjected to oblique impacts or forces. The deformable elements, e.g. in the form of spheres, ellipsoids or pads, are initially in contact with each other and/or in contact with both the shell and the inner layer of an intermediary structure in a protective helmet, or other type of protective structure. As the spheres are in simultaneous contact but not adhered/coupled to each other, the shell or the liner, they will be able to roll and/or slide when the shell of the protective helmet/structure is subject to an oblique or slanted impact force. In other words, simultaneously generating a friction force between the deformable elements 1401 whilst simultaneously generating a friction force between the deformable elements 1401 and the shell 110 as well as generating a friction force between the deformable element 1401 and the inner layer 120.

(20) In one embodiment, the shell 110 and the inner layer 120 comprise materials which are relatively harder than the material of the deformable elements.

(21) In one embodiment, the shell 110 and inner layer 120 comprise a selection of any of fiber-resin lay-up type materials, polycarbonate plastics or polyurethane.

(22) In one embodiment, the deformable elements comprise expanded polystyrene or expanded polypropylene.

(23) In one embodiment, the deformable elements 1401 comprises a first rounded surface facing the shell 110, seen along the radial direction, and a second rounded surface facing the second surface.

(24) In one embodiment, the deformable elements 1401 are configured to absorb impact energy from a normal component NC of an impact force, at a point of impact to the shell 110, by gliding in a direction from the point of impact towards the first outer edge 1101.

(25) In one embodiment, the deformable elements 1401 are configured to absorb impact energy from a tangential component, TC, of an impact force, at a point of impact to the shell 110, by rolling along a curvature of the shell 110.

(26) In one embodiment, the deformable elements 1401 are made from materials relatively harder than the material of the at least one connecting member 130.

(27) The connecting member/s 130 are arranged to counteract mutual displacement between the shell 110 and inner layer and/or provide an initial pre-tension or force to the deformable elements 1401, when in an un-deformed state. In other words, the connecting member/s 130 ensures simultaneous contact of deformable elements 1401, with the shell 110, the inner layer 120 and at least one other deformable element of the deformable elements 1401.

(28) The magnitude of the friction force, e.g. between the deformable elements, may in some embodiments be controlled by the choice of material of the connecting member/s 130. Examples of material includes textile or flexible plastic. E.g. by selecting a material with higher resilience, a higher initial force between the deformable elements is generated. In one embodiment, the at least one connecting member 130 comprises textile or flexible plastic.

(29) In one embodiment, the deformable elements 1401 are coated with a low friction coating.

(30) In one example, the embodiments 1401 of the intermediate layer 140 are coated with a low friction coating. A number of different materials and embodiments can be used as the low friction coating, for example oil, Teflon, microspheres, air, rubber, polyethylene etc. This layer advantageously has a thickness of roughly 0.1-5 mm, but other thicknesses can also be used, depending on the material selected and the performance desired.

(31) FIG. 2 shows a section view of a protective device 100 receiving an oblique or slanted impact force IF to the surface of the shell 110 according to one or more embodiments of the present disclosure. The deformable elements 1401 of the intermediary structure 140 are shown as spheres in FIG. 2. When the helmet 100 is subjected to an oblique or slanted impact force IF, the impact force IF will give rise to both a tangential force component TC and a normal or radial force component NC relative to a point of impact 210 at the shell surface of the protective helmet 100. In this particular context, both the helmet-rotating tangential force TC and the helmet translating normal or radial force component NC and its effect are of interest.

(32) FIG. 3 illustrates the principle of how the protective device 100 protects the head from linear and angular acceleration according to one or more embodiments of the present disclosure. When the protective device 100 receives the impact force IF at a point of impact 210 at the shell 110 surface, the deformable elements 1401 of the intermediary structure 140 are initially in contact with the shell 110, the inner layer and at least one other deformable element of the of deformable elements 1401. The deformable elements 1401 are then configured to absorb impact energy from a normal component NC of the impact force IF, at the point of impact 210 to the shell 110, by sliding in a direction from the point of impact towards the first/second outer edges 1101/1201 and/or the at least one connecting member 130. The deformable elements 1401 are further configured to absorb impact energy from a tangential component TC of the impact force IF, at a point of impact 210 to the shell (110), by rolling or shearing along a curvature of the shell 110 and/or inner layer 120. This will force the deformable elements 1401 to slip in a controlled manner over the surface of the shell 110 and/or inner layer 120, thus limiting the transfer of tangential forces to the head force effectively dampening the rotational movement of the shell 110 relative to the inner layer 120 and therefore reducing angular acceleration and/or angular velocity of the head.

(33) FIG. 4 illustrates the principle of how the protective device 100 protects the head from angular acceleration/angular velocity according to one or more embodiments of the present disclosure. FIG. 4 illustrates the functioning principle of a protective device 100 when subjected only to an impact force IF having only a tangential force component TC. The deformable elements 1401 are configured to absorb impact energy from a tangential component TC of an impact force IF, at a point of impact 210 to the shell 110, mainly by rolling, sliding or shearing along a curvature of the shell 110 and/or the inner layer 120.

(34) FIG. 5A illustrates the principle of how the protective device 100 protects the head from linear acceleration according to one or more embodiments of the present disclosure. FIG. 5A illustrates the functioning principle of a protective device 100 when subjected only to an impact force IF having only a normal force component NC. The deformable elements 1401 are then configured to absorb impact energy from a normal component NC of the impact force IF, at the point of impact 210 to the shell 110, by sliding in a direction from the point of impact towards the first/second outer edges 1101/1201 and/or the at least one connecting member 130.

(35) FIG. 5B illustrates how the deformable elements 1401 slide in a direction from the point of impact towards the first/second outer edges 1101/1201 and/or the at least one connecting member 130 when subjected only to an impact force IF having only a normal force component NC.

(36) FIG. 6 shows an embodiment where the deformable elements 1401 of the intermediary structure 140 comprises ellipsoids having the longest axis, i.e. of the ellipsoids axes of symmetry, arranged in the radial direction of the shell 110 surface. The longest axis may be arranged substantially in a direction parallel to a surface normal of the shell, when in an un-deformed state.

(37) FIG. 7 shows an embodiment where the deformable elements 1401 of the intermediary structure 140 comprises ellipsoids having the shortest axis, i.e. of the ellipsoids axes of symmetry, arranged in the radial direction of the shell 110 surface. The shortest axis may be arranged substantially in a direction parallel to a surface normal of the shell, when in an un-deformed state.

(38) FIG. 8 shows an embodiment where the deformable elements 1401 of the intermediary structure 140 comprises deformable elements 1401 that have spherical or rounded inner and outer contact surfaces facing towards the shell 110 and inner layer 120 and straight or plane surfaces in the circumferential direction towards each other. In other words, the formable elements 1401 of the intermediary structure 140 are elongated and have a longitudinal axis. The longitudinal axis may be arranged substantially in a direction of a surface normal of the shell, when in an un-deformed state. The straight or plane surfaces of the deformable elements 1401 may in one embodiment be substantially arranged parallel to a surface normal of the shell.

(39) In one embodiment, each of the deformable elements 1401 is formed as a selection of any of a rectangular block, a sphere, an ellipsoid or a cylinder having rounded ends.

(40) FIG. 9 shows an example where the deformable elements 1401 comprise ellipsoids having the longest axis arranged in the radial direction of the shell 110 surface and are being subjected to an impact force.

(41) FIG. 10 shows an example where the deformable elements 1401 comprise ellipsoids having the shortest axis arranged in the radial direction of the shell 110 surface and are being subjected to an impact force IF.

(42) FIG. 11 shows an example where the deformable elements 1401 comprise deformable elements 1401 that have spherical inner and outer contact surfaces surface and are being subjected to an impact force IF.

(43) Finally, it should be understood that the disclosure is not limited to the embodiments described above, but also relates to and incorporates all embodiments within the scope of the appended independent claims.