Slide-plate drop head and grid shoring systems
12071774 ยท 2024-08-27
Assignee
Inventors
Cpc classification
E04G11/486
FIXED CONSTRUCTIONS
E04G2025/042
FIXED CONSTRUCTIONS
International classification
Abstract
A universal prop system for grid shoring provides increased versatility and cost effectiveness over conventional grid shoring systems for building construction, such as concrete parking garage construction. The universal props include a variety of interchangeable prop stands, interchangeable drop heads, and interchangeable stringer jacks with a variety of different types of stringer heads. The interchangeable drop heads interconnects the interchangeable stringer jacks with the interchangeable prop stands. The interchangeable drop heads are designed to support a variety of different types of rails, such as beams, joists, rafters, pipes, etc. The interchangeable stringer jacks include a number of different stringer heads configured to support a variety of different stringers. The different stringer heads include, for example, U-heads, spindle forks and jack plates, with and without detachable threaded shafts.
Claims
1. A universal prop assembly for a grid shoring system for building construction, comprising: an interchangeable prop stand; an interchangeable stringer jack; an interchangeable slide-plate drop head removably interconnecting the interchangeable prop stand with the interchangeable stringer jack, the slide-plate drop head further comprising a drop seat defining a bottom rail interface to removably support a bottom rail of the grid shoring system; wherein the drop seat is selectively movable between an upper drop seat position and a lower drop seat position to move the bottom rail between an upper bottom rail position and a lower bottom rail position; and a stringer jack comprising a threaded rod, a threaded collar movably captured on the threaded rod, and a stringer head connected to the threaded rod to support a top rail of the grid shoring system; wherein the stringer jack telescopically interconnects with the slide-plate drop head to selectively move the stringer head with respect to the slide-plate drop head between an upper stringer head position and a lower stringer head position in response to rotation of the threaded collar to move the top rail between an upper top rail upper position and a lower top rail position; wherein the slide-plate drop head comprises a slide plate, a rail interface extending in a release direction, and an impact interface positioned to receive a strike from a hammer with sufficient force to drive the slide plate in the release direction to release the drop seat to fall from the upper position to the lower position.
2. The universal prop assembly of claim 1, wherein: the bottom rail is a standard manufactured bottom beam defining a standard beam fitting; and the interchangeable slide-plate drop head comprises a standard drop head fitting configured to interconnect with the standard beam fitting.
3. The universal prop assembly of claim 1, wherein: the drop seat comprises a universal clip interface for selectively connecting to a plurality of different drop head clips; and each drop head clip is configured to support a different type of bottom rail.
4. The universal prop assembly of claim 1, wherein the threaded rod of the stringer jack is partially received within an unobstructed bore of the slide-plate drop head with the threaded collar bearing against a top end of the slide-plate drop head.
5. The universal prop assembly of claim 1, wherein the stringer head is permanently attached to the threaded rod of the stringer jack.
6. The universal prop assembly of claim 1, wherein the stringer head is detachable from the threaded rod of the stringer jack.
7. The universal prop assembly of claim 1, wherein the stringer head is a U-plate, a spindle fork, or a jack plate.
8. A universal prop system for a grid shoring system for building construction, comprising: a plurality of interchangeable prop stands; a plurality of interchangeable stringer jacks; a plurality of interchangeable slide-plate drop heads, each slide-plate drop head for removably interconnecting a selected one of the interchangeable prop stands with a selected one of the interchangeable stringer jacks, each slide-plate drop head further comprising a drop seat defining a bottom rail interface to removably support a bottom rail of the grid shoring system; wherein each drop seat is selectively movable between an upper drop seat position and a lower drop seat position to move the bottom rail between an upper bottom rail position and a lower bottom rail position; and a variety of stringer jacks, each stringer jack comprising a threaded rod, a threaded collar movably captured on the threaded rod, and a stringer head connected to the threaded rod to support a top rail of the grid shoring system; wherein each stringer jack telescopically interconnects with a selected slide-plate drop head to selectively move the stringer head with respect to the selected slide-plate drop head between an upper stringer head position and a lower stringer head position in response to rotation of the threaded collar to move the top rail between an upper top rail position and a lower top rail position; wherein each slide-plate drop head comprises a slide plate, a rail interface extending in a release direction, and an impact interface positioned to receive a strike from a hammer with sufficient force to drive the slide plate in the release direction to release the drop seat to fall from the upper position to the lower position.
9. The universal prop system of claim 8, wherein the plurality of interchangeable slide-plate drop heads comprise slide-plate drop heads with standard fittings configured to interconnect with standard beam fittings.
10. The universal prop system of claim 8, wherein the plurality of interchangeable slide-plate drop heads comprise slide-plate drop heads with universal clip interfaces for selectively connecting to a plurality of different drop head clips configured to support different types of bottom rails.
11. The universal prop system of claim 8, wherein each interchangeable stringer jack comprises a threaded rod configured to be partially received within an unobstructed bore of a selected slide-plate drop head with its threaded collar bearing against a top end of the drop head.
12. The universal prop system of claim 8, wherein the plurality of interchangeable stringer jacks comprise a stringer jack with a stringer head permanently attached to the threaded rod of the stringer jack.
13. The universal prop system of claim 8, wherein the plurality of interchangeable stringer jacks comprise a stringer jack with a stringer head that is detachable from the threaded rod of the stringer jack.
14. The universal prop of claim 8, wherein the plurality of interchangeable stringer jacks comprise stringer jacks stringer heads are U-plates, spindle forks, or jack plates.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Illustrative embodiments of the subject matter claimed below will now be disclosed. In the interest of clarity, not all features of an actual implementation are described in this specification. It will be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort, even if complex and time-consuming, would be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
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DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(25) The present disclosure is best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion. In the interest of clarity, not all features of an actual implementation are described for every example in this specification. It will be appreciated that in the development of any such actual implementation, numerous implementation-specific decisions may be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort, even if complex and time-consuming, would be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
(26) Embodiments of the presently claimed subject matter universal props, a universal prop system, and grid shoring systems using the universal prop system for building construction, such as concrete parking garage construction. The universal props include a variety of interchangeable prop stands, interchangeable drop heads, and interchangeable stringer jacks with a variety of different types of stringer heads. The interchangeable drop heads interconnects the interchangeable stringer jacks with the interchangeable prop stands.
(27) The interchangeable drop heads are designed to support a variety of different types of rails, such as beams, joists, rafters, pipes, etc. The interchangeable stringer jacks include a number of different stringer heads configured to support a variety of different stringers. The different stringer heads include, for example, U-heads, spindle forks and jack plates, with and without detachable threaded shafts. The improved universal prop system results in increased versatility and cost effectiveness over conventional grid shoring systems, such as those described in U.S. Pat. Nos. 10,024,069 and 10,711,472.
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(30) The upper beam 210 is a standard manufactured beam with interface fittings configured to removably interlock with corresponding fittings represented by the enumerated fitting 306 (element numeral added) on the drop seat plate 305. Once the concrete of the upper platform 202 has sufficiently set, the slot plate 304 is rotated to align the slot with the pin 303 allowing the drop seat plate 305 to drop to the lower position 307 (element numeral added) to facilitate removable of the top rail 210 supporting the upper concrete platform 202.
(31) The bottom of the threaded rod 404 is received within a seat 301, which sits on top a prop 402. Adjustment of the position of the collar 406 on the threaded rod 404 allows the screw jack 400 to be telescopically received within the seat 301. The collar 406 may be adjusted so that the threaded rod 404 extends through an unobstructed bore through the center of the seat 301. Referring also to
(32) Like the top rail 210, the bottom rail 212 is a standard manufactured beam with interface fittings configured to removably interlock with corresponding fittings represented by the fitting 309 (element numeral added) on the fixed seat plate 308. Unlike the drop head 300, however, the seat 301 does not include a feature that would allow the fixed seat plate 308 to drop to facilitate removal of the bottom rail 212 and associated concrete forms because the pin would obstruct the bore through the seat 301 preventing the threaded rod 404 from extending telescopically through the seat.
(33) FIG. 1 of U.S. Pat. No. 10,711,472 (the 472 patent) is substantially the same as
(34) The designs of the conventional prop assemblies 100 and 200 shown in
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(36) The slide-plate drop head 1000 also includes a drop seat 1020 captured on the shaft 1004 configured to slide vertically along the shaft. The shaft 1004 also includes a key strut 1024 defining a protrusion on the shaft that selectively blocks the drop seat from gravitationally falling along the shaft from an upper position, as shown in
(37) The slide plate 1030 also included a pair of wedge risers represented by the illustrated wedge riser 1034 carried on an underside of the slide plate providing gravitational resistance to lateral movement of the slide plate 1030. The wedge risers thus form a drop safety mitigating the possibility of inadvertently moving the slide plate by accidentally bumping into the impact interface 1032 causing an unintended release of the drop seat 1020.
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(40) The slide-plate drop head 1000 is configured to interface with a variety of interchangeable stringers jacks represented by the enumerated stringer jacks 504a-504f. Referring to enumerated stringer jack 504a as representative, this stringer jack includes a threaded rod 505a carrying a threaded collar 506a and a detachable stringer head 507a that removably attaches to the top of the threaded rod 505a. The threaded rod 505a is telescopically received with an unobstructed bore 515 through the slide-plate drop head 1000.
(41) Rotating the threaded collar 506a moves the collar along the threaded rod 505a to change the height of the stringer head 507a with respect to the slide-plate drop head 1000. This particular stringer jack 504a includes a detachable U-plate stringer head 507a, while the stringer jack 504b includes an attached U-plate stringer head, the stringer jack 504c includes a detachable spindle fork stringer head, the stringer jack 504d includes an attached spindle fork stringer head, the stringer jack 504e includes an attached jack plate stringer head, and the stringer jack 504f includes a detachable jack plate stringer head. The various stringer jacks 504a-504f are designed to interface with a variety of different types of stringers represented by the stringers 508a-508e. Embodiments of the subject matter claimed below are not limited to these specific examples as other types of stringer jacks with other types of stringer heads supporting other types of stringers may be utilized as a matter of design choice, such as stringer heads designed to support pipes, posts, angles, flanges, preconfigured fittings on a variety of structures, and other suitable interfaces of the grid shoring system.
(42) The slide-plate drop head 1000 removably attaches to the top of a selected one of the interchangeable prop stands 502a-502b. The slide-plate drop head 1000 includes a drop seat 1020 that defines a rail interface 1022 configured to removably support one or more bottom rails of the grid shoring system. The drop seat 1020 can be selectively moved between an upper position (upper drop seat position) and a lower position (lower drop seat position), which moves the bottom rail of the grid shoring system between an upper position (upper bottom rail position) and a lower position (lower bottom rail position) to facilitate installing and removing concrete forms for constructing a concrete structure supported by the grid shoring system.
(43) The universal prop system 500 can be used to assemble a wide range of different universal props 501. Each universal prop includes a selected interchangeable prop stand, a selected slide-plate drop head 1000, and a selected interchangeable stringer jack. In a representative example, the selected stringer jack 504a includes a threaded rod 505a, a threaded collar 506a rotatably captured to move along the threaded rod by rotating the threaded collar, and a selected stringer head 507a sitting on top of the threaded rod.
(44) The selected stringer jack removably slides into the selected slide-plate drop head 1000 with the threaded rod 505a telescopically received through an unobstructed bore 515 of the slide-plate drop head 1000 until the threaded collar 506a bears against the top plate 1008 of the drop head. The threaded collar 506a is rotated, typically with a wrench, to adjust the height of the stringer head 507a above the slide-plate drop head 1000 to a desired height. The stringer head 507a removably supports a selected stringer 508a which, in turn, removably supports a top rail of the grid shoring system.
(45) Referring also to
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(48) In this embodiment, a first representative type of drop head clip 567 that can be removably bolted to the universal rail interface 2022 is designed to support a first type of bottom rail 568. This example bottom rail 568 extends with its elongated dimension in a first direction (into the page). A second type of drop head clip 569 that can be removably bolted to the universal rail interface 562 is designed to support a second type of bottom rail 570 extending with its elongated dimension in a second direction (left to right). The drop head clips 567, 569 may include additional walls or other support structures as a matter of design choice to further support their corresponding rails in a desired position without the use of hands, a represented by the additional support walls 572 and 574 shown in dashed lines in
(49) To further illustrate the versatility of this system,
(50) In alternative embodiments, the slide-plate drop head of different universal props may include drop seats different types of fittings, such as conventional beam fittings, selectable fixed fittings, or universal interfaces. Referring also to
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(53) To illustrate the versatility of the universal prop system, the universal prop 606a is referred to as a Type-A universal prop topped with a first type of stringer head referred to as a Type-A stringer 607a supporting a first type of stringer referred to as a Type-A stringer 608a. Similarly, the universal prop 606b is referred to as a Type-B universal prop topped with a second type of stringer head referred to as a Type-B stringer head 607b supporting a second type of stringer referred to as a Type-B stringer 608b. In general, Type-A stringer heads may be specifically designed to support Type-A stringers, Type-B stringer heads may be specifically designed to support Type-B stringers. In practice, the universal prop system allows the construction workers to select among the various types of rails and rail interfaces, as well as various types of stringers and stringer heads, on an as-needed, where-needed basis. This innovation provides a much greater degree of flexibility and cost effectiveness over conventional grid shoring systems, which are limited to using drop heads with fittings specifically designed to interconnect with corresponding fittings on prefabricated beams.
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(55) To further illustrate the versatility of the universal prop system,
(56) The Type-A universal prop assembly 706a is illustrated with a Type-A stringer head configured to support a Type-A stringer, the Type-B universal prop assembly 706b is illustrated with a Type-B stringer head configured to support a Type-B stringer, the Type-C universal prop assembly 706c is illustrated with a Type-C stringer head configured to support a Type-C stringer, and the Type-D universal prop assembly 706d is illustrated with a Type-D stringer head configured to support a Type-D stringer. These universal props assemblies operate as described previously with reference to
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(59) Step 901 is followed by step 902, in which the building fabricator selects stringer and bottom rail from the inventory for a desired portion of grid shoring system. Step 902 is followed by step 903, in which the building fabricator selects from the inventory of slide-plate drop heads with desired bottom rail interfaces and desired stringer jacks with desired stringer heads to fabricate universal props for the desired portion of a grid shoring system. Step 903 is followed by step 904, in which the building fabricator assembles the universal props and the desired portion of grid shoring system using the universal prop assemblies. Step 904 is followed by step 905, in which the building fabricator determines whether to construct an additional portion of the grid shoring system. If the building fabricator decides to construct an additional portion of the grid shoring system, the yes branch is followed from step 905 back to step 902 to begin assembly of the next portion of the grid shoring system.
(60) If the building fabricator decides not to construct an additional portion of the grid shoring system, the no branch is followed from step 905 to step 906, in which the building fabricator pour the concrete for the portion of the building supported by the grid shoring system and allows the concrete to set. Once the concrete has set sufficiently, step 906 is followed by step 907, in which the building fabricator drops the stringer heads and drop seats, and disassembles the grid shoring system and concrete forms. Step 907 is followed by step 907, in which the building fabricator returns the universal prop components to inventory for subsequent use on an as-needed, where-needed basis.
(61) As used in this disclosure, the article a is intended to have its ordinary meaning in the patent arts, namely one or more. Herein, the term about when applied to a value generally means within the tolerance range of the equipment used to produce the value, or in some examples, means plus or minus 10%, or plus or minus 5%, or plus or minus 1%, unless otherwise expressly specified. Further, herein the term substantially as used herein means a majority, or almost all, or all, or an amount with a range of about 51% to about 100%, for example. Moreover, examples herein are intended to be illustrative only and are presented for discussion purposes and not by way of limitation.
(62) The words couple, adjacent and similar terms do not necessarily denote direct and immediate connections, but also include connections through intermediate elements or devices. Certain descriptors, such first and second, top and bottom, upper and lower, inner and outer, leading and trailing, proximal and distal, vertical and horizontal or similar relative terms may be employed to differentiate structures from each other in representative embodiments shown in the figures. These descriptors are utilized as a matter of descriptive convenience and are not employed to implicitly limit the presently claimed subject matter to any particular position or orientation.
(63) The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the disclosure. However, it will be apparent to one skilled in the art that the specific details are not required to practice the systems and methods described herein. The foregoing descriptions of specific examples are presented for purposes of illustration and description. They are not intended to be exhaustive of or to limit this disclosure to the precise forms described. Those skilled in the art will appreciate that many modifications and variations are possible in view of the above disclosure. The examples are shown and described in order to best explain the principles of this disclosure and practical applications, to thereby enable others skilled in the art to best utilize this disclosure and various examples with various modifications as are suited to the particular use contemplated. It is intended that the scope of this disclosure be defined by the claims and their equivalents below.