Straightener for straightening cables
11590556 · 2023-02-28
Assignee
Inventors
Cpc classification
B21D3/05
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21F23/00
PERFORMING OPERATIONS; TRANSPORTING
H01R43/28
ELECTRICITY
Abstract
A straightening apparatus for straightening cables includes a first roller group having several rollers and a second roller group having several rollers opposite the first roller group. The cable alternates in a transport direction between the rollers of the first roller group and the rollers of the second roller group. The straightening apparatus further includes an infeed device with which the first roller group can be displaced in a closing direction against the second roller group. In order to secure the position of the first roller group displaced in the closing direction by the infeed device, the straightening apparatus includes a backstop which blocks a backward movement of the first roller group against the closing direction. The backstop has a clamping roller which is received in a wedge gap.
Claims
1. A straightening apparatus for straightening cables comprising: a first roller group including a first plurality of rotatable rollers; a second roller group including a second plurality of rotatable rollers positioned opposite the first roller group wherein a cable moving in a transport direction between the first and second roller groups is touched by the rollers of the first roller group in alternation with the rollers of the second roller group; an infeed device selectively displacing the first roller group in a closing direction toward the second roller group during an infeed process; a securing means securing a position of the first roller group displaced in the closing direction by the infeed device; and wherein the securing means includes a backstop that blocks a backward movement of the first roller group against the closing direction during and after the infeed process, and where the backstop includes a clamping body which continuously moves into a wedge gap formed in the straightening apparatus as the first roller group moves in the closing direction.
2. The straightening apparatus according to claim 1 including a first roller support to which the rollers of the first roller group are freely rotatably attached, a second roller support to which the rollers of the second roller group are freely rotatably attached and a frame carrying the first and second roller supports, wherein the first roller support is displaceably mounted on the frame for movement in the closing direction.
3. The straightening apparatus according to claim 2 wherein the first roller support is supported on the frame by a spring element with a spring force acting against the closing direction.
4. The straightening apparatus according to claim 3 wherein the spring element is a helical compression spring.
5. The straightening apparatus according to claim 1 wherein the infeed device is manually operable and has an operating element moveable linearly in the closing direction.
6. The straightening apparatus according to claim 5 wherein the operating element is formed as a button.
7. The straightening apparatus according to claim 5 including a driver connected to the operating element for advancing the first roller support in the closing direction.
8. The straightening apparatus according to claim 1 wherein the clamping body is a clamping roller received in the wedge gap.
9. The straightening apparatus according to claim 1 wherein the backstop includes a spring generating a pretension on the clamping body.
10. The straightening apparatus according to claim 1 wherein the backstop imposes a locking effect on the first roller group and including an unlocking element selectively releasing the locking effect of the backstop.
11. The straightening apparatus according to claim 10 wherein the unlocking element is arranged on a driver and is stopped by the clamping body during a return movement opposite to the closing direction.
12. The straightening apparatus according to claim 1 including a contact roller fixing the closed position, wherein the contact roller is arranged relative to the transport direction on an output side following the first roller group, and wherein the cable is pressed between the contact roller and a counter roller assigned to the second roller group and positioned opposite the contact roller.
13. The straightening apparatus according to claim 1 including at least one contact finger assigned to one of the first and second roller groups, and wherein the at least one contact finger is positioned opposite one of the rollers of another of the first and second roller groups so that the cable is pressed between the at least one contact finger and the opposing one roller.
14. The straightening apparatus according to claim 1 including a frame and wherein the second roller support is rotatably mounted on the frame about a swivel axis and including a swiveling device swiveling the second roller group into an active position.
15. The straightening apparatus according to claim 1 including a link control moving at least one of the first and second roller supports.
16. The straightening apparatus according to claim 15 the link control includes a linearly movable thrust element via which both the first roller support and the second roller support can be moved.
17. The straightening apparatus according to claim 16 wherein the thrust element is manually operable with a hand lever.
18. The straightening apparatus according to claim 16 wherein the backstop imposes a locking effect on the first roller group and the thrust element includes an infeed link guide displacing the first roller support in the closing direction, an opening link guide releasing the locking effect and returning the first roller support, and a swivel link guide swiveling the second roller support arranged on the thrust element.
19. The straightening apparatus according to claim 18 wherein the swiveling link guide is adapted to set discrete angles of attack and is formed as a stepped control track.
Description
DESCRIPTION OF THE DRAWINGS
(1) Additional advantages and individual features of the invention are derived from the following description of an exemplary embodiment and from the drawings. The drawings show the following:
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DETAILED DESCRIPTION
(14)
(15) The upper rollers 20.1 to 20.7 and the lower rollers 21.1 to 21.6 run parallel to each other and are each on horizontal roller lines. The cable (not shown in
(16) The basic arrangement and orientation of the roller groups 2 and 3 shown here relate to embodiments of the straightening apparatus 1 according to the invention. Of course, other arrangements and orientations of the roller groups 2 and 3 are also conceivable. For example, the two roller groups 2 and 3 could also be arranged side by side; in this case, the closing direction s would run on a horizontal plane.
(17) The straightening apparatus 1 described in detail below may be used in a cable processing machine (not shown) for the assembly of cables. The cable processing machine can process electrical cables, for example insulated strands or insulated solid conductors made of copper or steel. The cables to be processed are provided in drums on rolls or as a bundle. The cables fed from drums, rolls or bundles to the cable processing machine are more or less curved and have a twist. The cable must therefore be straightened, for which the straightening apparatus 1 mentioned at the beginning is used.
(18) The cable processing machine can be designed, for example, as a swivel machine that has a swivel unit with a cable gripper. To feed the cable ends to processing stations, such as a grommet station and a crimping station, the swivel unit must be rotated about a vertical axis. A cutting and stripping station is usually arranged on the machine longitudinal axis of the cable processing machine. The cable processing machine then comprises an infeed unit with, for example, a cable conveyor configured as a belt conveyor, which brings the cables to the swivel unit in the transport direction along the machine longitudinal axis. The straightening apparatus 1 is arranged in the cable processing machine upstream of the belt conveyor on the longitudinal axis of the machine. When the cable is fed to the swivel unit, the cable is pulled through the straightening device 1 for straightening the cable 4.
(19) The rollers 20.1 to 20.7 of the first or upper roller group 2 are freely rotatably attached to a first roller support 6. The rollers 21.1 to 21.6 of the lower or second roller group 3 are freely rotatably attached to a second roller support 7. The straightening apparatus further comprises a frame 8 in the form of a base plate for carrying the first and second roller supports 6 and 7. The roller supports 6, 7 are configured plate-like in the present case.
(20) The first roller support 6 with the upper rollers 20.1 to 20.7 is displaceably mounted in the frame 8 in the closing direction s. The second roller support 7 with the lower rollers 21.1 to 21.6 is rotatably mounted in the frame 8 with respect to a horizontal swivel axis indicated by 24 and runs at right angles to the transport direction. The basic structure of the straightening apparatus 1 is similar to the straightening apparatus known from EP 2 399 856 A1; moving the roller support 6 with the upper rollers 20.1 to 20.7 for the infeed process takes place by means of a novel infeed device 5.
(21) The infeed device 5 is configured to be manually operable and comprises an operating element 16 that can be moved linearly in the closing direction s. The first roller support 6 is supported on the frame 8 by a spring element 10 in the form of a helical compression spring, which acts on the first roller support 6 with a spring force against the closing direction s. By pressing the operating element 16, the first roller support 6 can be displaced downward with the upper rollers 20.1 to 20.7. The operating element 16 is pressed down until the rollers 20.1 to 20.7 and 21.1 to 21.6 touch the cable.
(22) For the infeed, the operating element 16 only has to be pressed, which results in particularly simple and ergonomic handling. The second roller support 7 with the lower roller group 3 is not moved during the infeed process. For this purpose, the lower roller group 3 is held by a machine control via a pneumatic valve and a pneumatic cylinder 33 in a position parallel to the upper roller group 2, which corresponds to a neutral position.
(23) In the present example, the operating element 16 has the shape of a button. Of course, other shapes for the operating element 16 would also be conceivable. For example, the operating element 16 could have a bow-like handle.
(24) In order to secure the position of the upper roller group 2 displaced in the closing direction s by the infeed device 5, the straightening apparatus 1 comprises a backstop (9, see
(25) A freely rotatable contact roller 19 is also arranged on the first roller support 6. The contact roller 19 is arranged on the output side following the upper roller group 2 with respect to the transport direction x and serves to fix the closed position. A counter roller 22 is provided on the second roller support 7 on the side opposite the contact roller 19. If, starting from the open position (
(26) As can be seen from
(27) The operator, who presses the operating element 16 downwards, feels an abruptly increasing counter pressure as soon as the cable 4 is pressed between the contact roller 19 and counter roller 22. The operator is thus informed that the infeed process has been completed (
(28) A guide roller 37 is arranged at the front end of the first roller support 6 on the input side. The guide roller 37 has, compared to the rollers 20.1 to 20.7, a larger roller diameter to straighten the cable. The guide roller 37 is, compared to the rollers 20.1 to 20.7, vertically offset slightly downward, so that the guide roller 37, when the straightening apparatus 1 is in the closed position, is positioned below the cable. The guide roller 37 serves to facilitate the insertion of the cable 4 in the open straightening apparatus. The guide roller 37 makes it possible, for example, for the cable 4 to be tensioned by hand before and while the straightening apparatus 1 is closed, so that it can easily be ensured that the cable comes to rest when closing between all the rollers 20.1 to 20.7 and 21.1 to 21.6.
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(30) The backstop already mentioned can be seen in
(31) Further structural details of the straightening apparatus 1 can be seen in
(32) After the infeed process has ended, the second roller support 7 is swiveled about the swivel axis 24 into an active position in order to produce a sufficient straightening effect, so that the rollers 20.1, 21.1 on the input side act more strongly on the cable 4 than the rollers 20.7, 21.6 on the output side. For this purpose, the front side of the second roller support 7 is pulled upwards by means of a pneumatic cylinder 33, which is indicated in
(33) In order to prevent the cable 4 from being crimped by the user when the cable is touched by the contact roller and the counter roller during the infeed process, the straightening apparatus 1 can have a device for limiting the force between the operating element 16 and the counter roller 22, for example in that the operating element 16 is at least indirectly connected to the counter roller 22 via a spring (not shown) and the stroke of the operating element 16 is limited by a mechanical stop.
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(35) In order to activate the straightening apparatus 1, the machine control (not shown) brings the lower roller group 3 into the active position, either after pressing a special button or automatically within a program sequence, in that the pneumatic cylinder 33 moves the lower roller group 3 to the upper roller group 2 on the input side. The restoration of the original starting position of the straightening apparatus 1 could also be carried out by pressing a button or started automatically within a program sequence. The key or the program sequence could actuate a pneumatic valve or a switch of the machine control, whereupon the lower roller group 3 is moved back via the pneumatic cylinder 33 into the position parallel to the first roller group 2. The machine control could also be configured in such a way that the activation of the pneumatic cylinder 33 for swiveling the lower roller group 3 back from the active position into the parallel neutral position could be triggered by pulling or possibly pressing the button-shaped operating element 16 again.
(36) From
(37) The swivel axis 24 could also assume other positions. For example, the swivel axis 24 could be coaxial with the axis of rotation of the counter roller 22. Furthermore, it would be conceivable to arrange the swivel axis 24 or the rollers 19 and 22 in the straightening apparatus in such a way that when the lower roller group 3 is swiveled they move towards one another and thus cause a slight squeezing effect on the cable. Squeezing can be advantageous for straightening cables with comparatively hard insulation. Such cables can be processed better if they are additionally crimped in diameter during or after straightening. If for this purpose the swivel axis 24, instead of to the left as in the exemplary embodiments shown in
(38) It can be seen from
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(40) As can be seen from
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(42) The contact fingers 23 are pushed upwards after the closing position has been set, so that they are sufficiently far from the cable 4 and can no longer act on the cable, even if there is an active position created by swiveling. For this purpose, a carrier plate, which carries the contact fingers 23, has elongated holes 36, so that the contact fingers 23 or the carrier plate is or are mounted on the first roller support 6 such that they can be displaced in the closing direction to a limited extent.
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(44) The straightening apparatus 1 has a thrust element 25 which can be moved linearly in the transport direction x and via which the first roller support 6 with the upper rollers 20.1 to 20.7 and the second roller support 7 with the lower rollers 21.1 to 21.6 can be moved. In the present case, the thrust element 25 can be actuated manually via a hand lever 26. Instead of the hand lever 26, with which the thrust element 25 can be moved back and forth manually, the thrust element 25 could also be connected to a drive for moving the thrust element 25.
(45) On the thrust element 25, an infeed link guide 27 for displacing the first roller support 6 in the closing direction s is arranged. Furthermore, an opening link guide 28 for releasing the locking effect and for returning the first roller support 6 is arranged on the thrust element 25. The link control comprises a control body, designated by 30, which interacts with the infeed link guide 27 and the opening link guide 28. The control body 30 is supported on the first roller support 6 via a spring 42.
(46) A swivel link guide 29 for swiveling the second roller support 7 is arranged on the thrust element 25, wherein a spring-loaded control body, designated by 31, cooperates with the swivel link guide 29. The spring for generating the spring load on the control body 31 is designated by 43. The spring 43 supports the control body 31 upwards against the frame 8 of the straightening apparatus 1. The control body 31 is connected to the second roller support 7 via a lever 44.
(47) The swiveling link guide 29 can be formed by a continuously rising control path or curve. It can be advantageous if the swiveling link guide 29 is formed by a stepped control track with a plurality of receptacles 32 for the control body 31. Such a link guide 29 with a stepped control path for setting discrete angles of attack is shown in the exemplary embodiment according to
(48) The straightening apparatus 1 has the thrust element 25 with a hand lever 26 and the link guides 27, 28, 29. The thrust element 25 can be moved back and forth with the hand lever 26 relative to the frame 8. The link guide 27 controls the infeed process via the control body 30 designed as a roller, in which the upper roller group 2 is displaced downwards against the lower roller group 3. To set the closed position, this straightening apparatus 1 also has a contact roller 19 and a counter roller 22 opposite it. Alternatively, one or more contact fingers 23 could also be used. The link guide 29 controls the swiveling process via the control body 30 designed as a roller, in which the setting angle α of the lower roller group 3 is set.
(49) The mode of action of the link guide for infeed and swiveling is as follows: The starting point is the open position shown in
(50) As already mentioned above, a good straightening effect is achieved if the rollers 20.1, 21.1, 20.2, 21.2, . . . lie at the entrance in such a way that the cable 4 has to move between the rollers in a wave-like manner such that the cable 4 is curved on every subsequent roller in decreasing intensity. If the thrust element 25 is now pushed further to the left, the spring 42 can relax and the spring (10) (not shown here) with which the first roller support 6 is supported on the frame 8 presses the roller group 2 into the backstop 9. If the thrust element 25 and thus the swivel link guide 29 is pushed further to the left, as shown in
(51) If the thrust element 25 is moved in the opposite direction, that is to the right back to the starting point, the straightening apparatus 1 is accordingly brought back into its open state or open position. The swivel link guide 29 initially sets the lower roller group 3 back into the parallel neutral position via control body 31. The control body 30 moves along the opening link guide 28 and releases the backstop 9, whereupon the upper roller group 2 can be moved into the open position.
(52) It would also be possible, instead of the linearly movable thrust element 25, to also control the two control bodies, for example with cam disks that can be driven in rotation.
(53) A tension spring could also be used instead of the lever 44, so that the angle of attack of the lower roller group 3 is influenced indirectly via the corresponding spring force.
(54) The opposing contact roller 19 and counter roller 22 could also be positioned further toward the swivel axis 24 in such a way that they move towards each other when the upper roller group 2 is infeeding. This achieves a crimping effect that corresponds to that of a so-called clamping roller.
(55) In alternative versions of the straightening apparatus 1, it would be conceivable not to provide a fixed swivel axis 24. In order to enable the user to fine-tune the distance between the two roller groups 2, 3, the swivel axis 24 can be displaced vertically, for example, using an adjusting screw or an eccentric. A device could also be attached to the straightening apparatus 1, which enables a displacement between the frame 8 and the roller group 2.
(56) In accordance with the provisions of the patent statutes, the present invention has been described in what is considered to represent its preferred embodiment. However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.