NMR METHOD AND SYSTEM FOR MEASURING A CHARACTERISTIC OF VENEER
20240280523 ยท 2024-08-22
Inventors
Cpc classification
G01R33/4608
PHYSICS
G01R33/448
PHYSICS
International classification
Abstract
The invention relates to a system and methods for measuring and determining a characteristic of veneer with NMR spectroscopy in the serial production of veneer, wherein the measurement is taken as online measurement steps from veneer, the measurement steps comprising: creating a magnetic field with two magnets located on the opposite sides of veneer relative to the veneer and opposite to each other, and exposing hydrogen protons in water to the magnetic field for a time required by excitation of protons either by dimensioning the magnetic field in the travel direction of veneer to a sufficient range with respect to excitation of protons relative to the movement speed of the veneer or by moving the magnet and the magnetic field created by it in the travel direction of the veneer during the measurement, and determining veneer moisture distribution based on said amplitude and relaxation time of the backward signal.
Claims
1-14. (canceled)
15. A method for measuring a moisture distribution of veneer with NMR spectroscopy in a serial production of veneer as online measurement steps, wherein a whole veneer is moved at a movement speed along a travel direction in a travel plane, the veneer having a width between 10 cm and 200 cm in a transverse direction perpendicular to the travel direction in the travel plane, and two sides, the method including steps of: creating a magnetic field in a selected point in a transverse direction of the veneer for exciting hydrogen protons in water contained in the veneer, by using two magnets located on opposite sides of the veneer, one side above and another side below the travel plane, and essentially opposite to each other; leading the veneer to the magnetic field; exposing the hydrogen protons of the veneer to the magnetic field for a time required to obtain a sufficient pre-magnetization and excitation of the hydrogen protons either by dimensioning the magnetic field in the travel direction of the veneer to a sufficient range relative to movement speed of the veneer by including a pre-magnet for each magnet placed prior to the magnet in the travel direction of the veneer or by moving the magnet and the magnetic field created by the magnet in the travel direction of the veneer during the measurement; exciting the hydrogen protons in veneer with frequency pulses provided by a surface coil; measuring a backward signal of frequency pulses returning from the protons to the surface coil, wherein the measurement is taken from the veneer currently in the veneer production process without deviating the veneer from its normal travel path in the veneer production process and without stopping or essentially slowing down the veneer in the veneer production process, wherein the magnets and the surface coil are supported near the veneer using a measuring frame; fitting, based on a physical model of water location in fibres of the veneer, where a first component of water corresponds to water in cell walls of each fibre, a second component of water corresponds to water contained in small pores, a third component of water corresponds to water contained in larger structures, such as lumens, respectively, the backward signal mathematically as a correlation model which is a model consisting of three exponential signals Exp=A.sub.1*exp(?t/T.sub.21)+A.sub.2*exp(?t/T.sub.22)+A.sub.3*exp(?t/T.sub.23)+D, where D is a measuring-technical constant, Exp is the backward signal, A.sub.1, A.sub.2, A.sub.3 are amplitudes of the three exponential signals of the backward signal, each amplitude relating to one of the three water components, T.sub.21, T.sub.22, T.sub.23 are corresponding relaxation times of the three water components and t is the signal measurement time, thereby obtaining the amplitudes A.sub.1, A.sub.2, A.sub.3 and relaxation times T.sub.21, T.sub.22, T.sub.23; and determining the moisture distribution within the cell walls, small pores and larger structures of veneer based on the amplitudes A.sub.1, A.sub.2, A.sub.3 and the relaxation times T.sub.21, T.sub.22, T.sub.23.
16. The method according to claim 1, wherein in the online measurement step, the measurement is made simultaneously with at least two measuring heads located parallel in direction perpendicular to the travel direction of the veneer, each measuring head comprising the coil and the two magnets for forming a transverse moisture distribution of veneer.
17. The method according to claim 1, wherein the online measurement step, a gradient coil is additionally used for creating a gradient field for determining a moisture distribution of veneer in direction perpendicular to the travel plane.
18. The method according to claim 2, wherein in the online measurement step, a multiplexer is used for controlling the surface coils and magnets identically in parallel.
19. The method according to claim 3, wherein in the online measurement step, a multiplexer (36) is used for controlling the surface coils and magnets identically in parallel.
20. A system for determining a moisture distribution of veneer in a serial production of veneer, comprising: transfer equipment configured to move the whole veneer in a serial production of veneer at a movement speed along a travel direction in a travel plane, wherein the veneer has a width between 10 cm and 200 cm in a transverse direction perpendicular to the travel direction in the travel plane and two sides; a time domain NMR spectrometer for determining the moisture distribution of the veneer the NMR spectrometer including: at least one surface coil arranged in connection with the veneer to excite hydrogen protons in water contained in the veneer using frequency pulses; two magnets located on opposite sides of the veneer, one side above and another side below the travel plane, and essentially opposite to each other for creating a magnetic field in the veneer in a selected point in the transverse direction of the veneer: either i) a pre-magnet for each magnet located prior to the magnet in the travel direction of veneer, length of the pre-magnets being dimensioned in the travel direction of the veneer to a sufficient range relative to the movement speed of the veneer, or ii) second transfer equipment for transferring the magnets in the travel direction of veneer during measurement such that the hydrogen protons of the veneer are exposed to the magnetic field for a time required for a sufficient pre-magnetization with respect to excitation of the hydrogen protons; a power source with controllers connected to the coil for generating frequency pulses; measuring equipment for measuring intensity of current generated by the frequency pulse returning to the coil from the hydrogen protons for generating a backward signal; a computer with a memory and a software for determining the moisture of the veneer based on the backward signal, wherein a correlation model is stored in the memory, which is a model consisting of three exponential signals Exp=A.sub.1+exp(?t/T.sub.21)+A.sub.2+exp(?t/T.sub.22)+A.sub.3*exp(?t/T.sub.23)+D, where D is a measuring-technical constant, Exp is the backward signal, A.sub.1, A.sub.2, A.sub.3 are amplitudes of the three exponential signals of the backward signal, wherein each of the amplitudes relates to one of three water components of a physical model of water location in fibres of the veneer, namely first component, second component and third component, wherein the first component of water corresponds to water in the cell walls, the second component corresponds to water contained in small pores and the third component corresponds to water contained in larger structures, such as lumens, respectively, T.sub.21, T.sub.22, T.sub.23 are corresponding relaxation times of the three water components and t is the signal measurement time, thereby obtaining the amplitudes A.sub.1, A.sub.2, A.sub.3 and relaxation times, wherein the software is arranged to: fit the backward signal mathematically to the correlation model to determine the amplitudes A.sub.1, A.sub.2, A.sub.3 and the T2 relaxation times T.sub.21, T.sub.22, T.sub.23 of the three different water compartments of the veneer fibres; and determine the moisture distribution within the veneer based on the amplitudes A.sub.1, A.sub.2, A.sub.3 and the relaxation times T.sub.21, T.sub.22, T.sub.23.
21. The system according to claim 6, further comprising at least two measuring heads each comprising the coil and the two magnets for taking a measurement from several parallel measuring heads simultaneously for forming a transverse moisture distribution of veneer.
22. The system according to claim 6, further comprising from 4 to 8 parallel measuring heads each comprising the coil and the two magnets for taking a measurement from several parallel measuring heads simultaneously for forming a transverse moisture distribution of veneer.
23. The system according to claim 6, further comprising a multiplexer for controlling backward signals arriving from the coils of parallel measuring heads alternately to the computer for calculation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0062] The invention is described below in detail with reference to the accompanying drawings that illustrate some of the embodiments of the invention, in which
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DETAILED DESCRIPTION OF THE INVENTION
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[0073] According to
[0074] A system according to the invention can be located immediately after milling or sawing, but optionally also after drying.
[0075] For example, if the speed of the veneer in the process is 260 m/min or 4.3 m/s and the time required for the measurement is 1 ms, the veneer moves 4 mm during the measurement. Thus, the length of the measuring range created by the magnetic field is approximately 10 mm. In turn, the sample frequency can be 40 Hz when the measurement distance is 10 cm, for example. The sample frequency means the frequency at which the coil is provided with frequency pulses.
[0076] The NMR spectroscope 20 preferably includes at least two parallel measuring heads 13, as shown in
[0077] In addition, the NMR spectroscope 20 includes, as shown in
[0078] According to an embodiment, as illustrated in
[0079] The so-called CPMG (Carr-Parcell-Meiboom-Gill) pulse sequence, which contains one 90? pulse and several 180? pulses, is used in the relaxation time measurement, and a so-called echo height is measured between each pulse. FID (free induction decay) is composed of only one 90? pulse, after which FID is measured. The signal is an attenuating space-time signal to which a Fast Fourier Transform (FTT) can be performed to make the signals visible in the frequency space. Because the magnetic field changes due to the effect of the gradient, the signal frequency of water is different in different points in the gradient direction. The echo amplitudes of the CPMG pulse sequence attenuate according to the following equation:
a(t)=a.sub.o exp(?t/T.sub.2),
where a.sub.0 is the amplitude at the time t=0s and T2=spin-spin relaxation time. Parameters a.sub.o and T2 can be defined by fitting the equation to an experimental signal.
[0080] The computer 25 of the system 11 is equipped, as shown in
[0081] According to an embodiment, magnets and the coil can be partly encased with a box construction. Advantageously, the box construction is made of metal, thus preventing expansion of the magnetic field to the environment and, on the other hand, access of disturbances external to the system to the magnetic field of the system. This facilitates the use of the system in mill conditions. In turn, the measuring equipment, computer and power source can be placed further away from a moving veneer in more advantageous conditions, such as a control room for the veneer manufacturing process. This prevents damage of sensitive electronic components in the process.
[0082] As regards the determination of moisture distribution of a moving veneer, it is essential that protons present in veneer have time to become excited in the magnetic field created by the magnets prior to the frequency pulse provided by the coil. To avoid increasing the size of magnets to an unreasonably large size, which would increase investment costs, pre-magnets 76 can be used according to
[0083] As an alternative to the embodiment of
[0084] Regardless of whether pre-magnetization or magnet transfer with the veneer is used in the range of the magnetic field, it is advantageous that there are at least two, preferably from 4 to 8, measuring heads 13 in parallel, according to
[0085] The coil used in the system is electrically dimensioned in such a way that, with a selected power source, it can produce the desired frequency pulse or excitation pulse, to a selected magnetic field. For example, when the strength of the magnetic field E is 0.5 T, the frequency pulse applied is in the frequency range of 25 MHZ-26 MHz for generating sufficiently large magnetic flux. Generally, the frequency pulse used is in the range of 50 kHz-150 MHz.
[0086] Energy released by the proton p excited according to
[0087] Software means 30 have preferably been implemented in a computer 25, which can be used for presenting results as well as for controlling the system. The computer can be a normal PC or equivalent. In turn, the power source is preferably an AC power source, in relation to which a frequency converter can be used to achieve the correct frequency. The power source is used to generate the correct frequency pulse in the coil for increasing the energy level of protons.
[0088] The functions of the system can be controlled with the same computer, which has software means for determining veneer moisture distribution based on the relaxation times measured. The system can be controlled with separate control software, which gives electronic controls via a bus field, for example, to the power source for operating the coils.
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[0090] The amplitude of voltage is advantageously measured continuously and momentary measuring results of voltage are stored in the memory. An average of the amplitudes measured can be calculated with the software means. In addition, an average can be calculated over successive samples, since variations between individual samples are notably greater than variations between successive signals of the same sample.
[0091] Advantageously, based on the backward signal measured in step 50, a correlation model is created by means of mathematical fitting, wherein a backward signal having a form of an exponential signal has been divided into a correlation model comprising exponential components. The general form of the correlation model is as follows:
where A is the amplitude of the backward signal, t is the measurement time of the backward signal, T is the relaxation time and C is a measuring-technical constant. In the model, T=1/R, where R is the relaxation speed. The measuring-technical constant is the proportion of the backward signal consisting of the base line disturbance of the system.
[0092] The number of summable exponential factors used in the model can be between one and four, preferably two, or most preferably three. Three exponential components correspond best to the physical model of water location in veneer, where one component corresponds to the proportion of water bound internally in the veneer fibre cell and the two others correspond to the free and bound proportion of cell-external water. The value of the exponential signal is directly derived during the NMR measurement with measuring equipment, measured from the coil. The correlation model of three exponential components can be mathematically fitted to the form of the measured exponential signal using, for example, the method of least squares; based on this, it is possible to calculate the relaxation time and amplitude for each exponential component. In the most advantageous model of three exponential factors, the exponential signal model is as follows:
[0093] The proton relaxation time T1 or T2 measured based on the measured amplitude of the backward signal is used together with the mathematically formed correlation model to determine veneer moisture distribution with the software means 30 in step 52 of
[0094] Below is an example showing percent values of relative amplitude and values of the relaxation time T2 (ms) for birch, teak and mahogany veneers:
TABLE-US-00001 Birch Teak Mahogany A.sub.I 42.1 55.9 43.6 A.sub.2 39.4 23.9 19.7 A.sub.3 18.5 20.2 36.8 T.sub.21 3.2 3.5 2.1 T.sub.22 9.5 30.2 12.1 T.sub.23 44.2 91.9 42.3
[0095] The percent value of bound water p.sub.b in micropores for birch is 33.9% and 7.1% in lumens, whereas teak has 11.3% in micropores and 3.5% in lumens and further, mahogany has 17.0% in micropores and 4.7% in lumens. These exemplary values shown above have been achieved using a CPMG pulse series and a surface coil, a 90? pulse with a duration of 35 ms, a 180? pulse with a duration of 70 ms in the measurement with an echo time (TE) of 2 ms.
[0096] The percent value of bound water from the total amount of water in the cell walls is 42.1% for birch, 14.3% in micropores and 2.8% in lumens. For teak, 55.9% is in cell walls, 6.3% in micropores and 0.8% in lumens, and for mahogany, 43.6% in the cell wall, 7.4% in micropores and 0.9% in lumens.
[0097] The form of the exponential signal in the case of the double exponential model is shown in
[0098] Below is a calculation example when using the model of two exponential factors for the exponential signal:
[0099] It is known that R.sub.21=1/T.sub.21=p.sub.bc*R.sub.2b+p.sub.fc*R.sub.2f and R.sub.22=1/T.sub.22=p.sub.bi*R.sub.2b+p.sub.f2*R.sub.2f, therefore, relaxation speeds R.sub.21 and R.sub.22 calculated from the strength of the exponential signal in step 56 of
[0100] Since the molecular structure of wood is similar, relaxation speeds R.sub.2b and R.sub.2f are the same in all parts of wood: thus, this can be written as R.sub.2b=R.sub.b and R.sub.2f=R.sub.f. Binding with water thus means binding with a hydrogen bond to chemical groups of wood or an exchange of hydroxyl group OH so that p.sub.b is proportional to the material surface area.
[0101] Hence, equations
give the proportion of water bound in step 58
[0102] In other words, by defining R.sub.f and R.sub.b, the proportion of bound water in different parts of fibre can be calculated. Correspondingly, in step 60, the proportion of free water p.sub.f=1?p.sub.b can be calculate.
[0103] In veneer, water molecules are bound to hydroxyl groups, mainly those of cellulose and hemicelluloses, and to some extent, to OH groups of lignin as well. Water absorbed to the cell wall breaks cellulose-cellulose-hydrogen bonds and increases the chain mobility. New empty spaces are created between the chains, and water in these empty spaces is called free bound water. Cell walls also contain micropores with a maximum size of approximately 2-4 nm. Bound water can be present in lumens.
[0104] According to an advantageous embodiment, veneer moisture distribution calculated in step 54 of
[0105] The method and system according to the invention can also be used to determine the absolute moisture content of veneer provided that calibration steps have been performed before using the method to determine the moisture content of veneer samples with furnace drying, for example, and relaxation times and amplitudes of identical second samples with NMR spectroscopy. Based on these, we can derive the measurement constant values of the correlation model composed of exponential components, based on which we can finally also determine the absolute moisture content values.
[0106] A system according to the invention can be implemented using components manufactured by Resonance Systems as the NMR spectrometer and duplexer, circuits manufactured by Intelligent-Appliance as the multiplexer circuit, magnets manufactured by Xiamen Dexing MAgnet Tech. Co, Ltd. as magnets. Common components suitable for the application can be used as coils and sample units, of which the sample unit is such that veneer can move through it, which can be implemented by the use of a measuring frame to which magnets and coils can be fastened. The coil must be tuned to the correct frequency, which depends on magnets according to equation f=gB, where g is a constant 42.58 Mhz/T and B is the magnetic field strength in Tesla.