CEILING BAFFLE ASSEMBLY
20240279924 ยท 2024-08-22
Inventors
Cpc classification
E04B2001/829
FIXED CONSTRUCTIONS
E04B9/366
FIXED CONSTRUCTIONS
International classification
E04B9/00
FIXED CONSTRUCTIONS
Abstract
A ceiling baffle assembly including a panel structure and at least one locking piece. The panel structure is alterable between a flat state and a folded state and forms a ceiling baffle having a top end with one or more insert locations when in the folded state. The locking piece has a top portion, a first side portion extending downwardly from the top portion, and a second side portion extending downwardly from the top portion. The second side portion is spaced from the first side portion. The locking piece may be non-integral with the panel structure. The first and second side portions of the at least one locking piece may be insertable into one of the one or more insert locations to hold the panel structure together in the folded state.
Claims
1. A ceiling baffle assembly comprising: a panel structure that is alterable between a flat state and a folded state, wherein in the folded state the panel structure forms a ceiling baffle comprising a top end having one or more insert locations; at least one locking piece comprising a top portion, a first side portion extending downwardly from the top portion, and a second side portion extending downwardly from the top portion in a spaced apart manner from the first side portion, wherein the at least one locking piece is non-integral with the panel structure; and wherein the first and second side portions of the at least one locking piece are configured to be inserted into one of the one or more insert locations to maintain the panel structure in the folded state, and wherein upon removal of the first and second side portions of the at least one locking piece from the one of the one or more insert locations the panel structure is configured to be altered from the folded state back to the flat state.
2. The ceiling baffle assembly according to claim 1 wherein the ceiling baffle comprises a first outer sidewall and a second outer sidewall that are spaced apart from one another by an interior space, and wherein the one or more insert locations form passageways into the interior space.
3. The ceiling baffle assembly according to claim 2 wherein upon inserting the first and second side portions of the at least one locking piece into the one of the one or more insert locations, the first and second side portions are located within the interior space between the first and second outer sidewalls of the ceiling baffle.
4. The ceiling baffle assembly according to claim 1 wherein the ceiling baffle comprises a bottom wall, a first outer sidewall extending from the bottom wall to the top end, and a second outer sidewall extending from the bottom wall to the top end, the first and second outer sidewalls being spaced apart from one another by an interior space.
5. The ceiling baffle assembly according to claim 4 wherein the ceiling baffle further comprises a first inner sidewall located adjacent to the first outer sidewall and extending from the top end of the ceiling baffle into the interior space and a second inner sidewall located adjacent to the second outer sidewall and extending from the top end of the ceiling baffle into the interior space.
6. The ceiling baffle assembly according to claim 1 wherein the panel structure and at least one locking piece are formed from a same material.
7. The ceiling baffle assembly according to claim 1 wherein the panel structure and the locking piece comprise a felt material.
8. The ceiling baffle assembly according to claim 1 wherein the top portion and the first and second side portions of the at least one locking piece form a U-shape.
9. The ceiling baffle assembly according to claim 1 wherein the at least one locking piece further comprises a first locking surface extending from an inner surface of the first side portion towards an inner surface of the second side portion and a second locking surface extending from the inner surface of the second side portion towards the inner surface of the first side portion.
10. The ceiling baffle assembly according to claim 9 wherein the first locking surface extends perpendicularly from the inner surface of the first side portion and the second locking surface extends perpendicular from the inner surface of the second side portion.
11. The ceiling baffle assembly according to claim 1 wherein the top portion of the at least one locking piece comprises a top surface and a bottom surface opposite the top surface, each of the first and second side portions extending from the bottom surface.
12. The ceiling baffle assembly according to claim 10 wherein the first and second side portions of the at least one locking piece are parallel to one another.
13. A ceiling baffle assembly comprising: a ceiling baffle that is elongated along a longitudinal axis from a first end to a second end, the ceiling baffle comprising a first outer sidewall, a second outer sidewall that is spaced apart from the first outer sidewall, a bottom wall extending between the first and second outer sidewalls, and a top wall opposite the bottom wall, the top wall comprising a plurality of openings that are spaced apart from one another in a direction of the longitudinal axis; and a plurality of locking pieces, each of the locking pieces configured to be inserted into a respective one of the plurality of openings in the top wall of the ceiling baffle to hold the first and second sidewalls in position and maintain a shape of the ceiling baffle.
14. The ceiling baffle assembly according to claim 13 wherein each of the plurality of locking pieces is formed from a felt material.
15. The ceiling baffle assembly according to claim 13 wherein each of the plurality of locking pieces is non-integral with the ceiling baffle.
16. The ceiling baffle assembly according to claim 15 wherein prior to inserting any of the plurality of locking pieces into the plurality of openings, the first and second outer sidewalls are configured to pivot relative to the bottom wall in opposite directions, and wherein when at least one of the plurality of locking pieces is inserted into the respective one of the plurality of openings, the first and second sidewalls are prevented from pivoting relative to the bottom wall.
17. The ceiling baffle assembly according to claim 16 wherein inner surfaces of the first outer sidewall, the second outer sidewall, the bottom wall, and the top wall define an interior space, and wherein a least a portion of each of the locking pieces are located within the interior space once inserted into the respective one of the plurality of openings.
18. The ceiling baffle assembly according to claim 17 wherein the ceiling baffle further comprises a first inner sidewall located adjacent to the first outer sidewall and extending from the top wall into the interior space and a second inner sidewall located adjacent to the second outer sidewall and extending from the top wall into the interior space
19. The ceiling baffle assembly according to claim 13 wherein each of the plurality of locking pieces further comprises a top portion having a top surface and a bottom surface opposite the top surface, a first side portion extending downwardly from the bottom surface of the top portion, and a second side portion extending downwardly from the bottom surface of the top portion, the first side portion having a first inner surface and the second side portion having a second inner surface that is spaced apart from the first inner surface, and further comprising a first locking surface protruding from the first inner surface of the first side portion in a direction towards the second side portion and a second locking surface protruding from the second inner surface of the second side portion in a direction towards the first side portion, the first and second locking surfaces being configured to engage the ceiling baffle to resist removal of the locking piece from the respective one of the plurality of openings.
20. A ceiling baffle assembly comprising: a panel structure that is alterable between a flat state and a folded state, wherein in the folded state the panel structure forms a ceiling baffle that is elongated along a longitudinal axis from a first end to a second end, the ceiling baffle comprising: a bottom wall; a first outer sidewall pivotably coupled to a first side of the bottom wall; a second outer sidewall pivotably coupled to a second side of the bottom wall; a top wall opposite the bottom wall, the top wall comprising a plurality of insert openings that are spaced apart from one another in a direction of the longitudinal axis; inner surfaces of the first outer sidewall, the second outer sidewall, the bottom wall, and the top wall defining an interior space; a first inner sidewall located adjacent to the first outer sidewall and extending from the top wall into the interior space; and a second inner sidewall located adjacent to the second outer sidewall and extending from the top wall into the interior space; a plurality of locking pieces, each of the locking pieces configured to be inserted into a respective one of the plurality of insert openings in the top wall of the ceiling baffle to hold the first and second sidewalls in position and maintain a shape of the ceiling baffle, each of the plurality of locking pieces comprising: a top portion having a top surface and a bottom surface opposite the top surface; a first side portion extending downwardly from the bottom surface of the top portion and having a first inner surface; a second side portion extending downwardly from the bottom surface of the top portion and having a second inner surface that is spaced apart from the first inner surface; a first locking surface protruding from the first inner surface of the first side portion in a direction towards the second side portion; a second locking surface protruding from the second inner surface of the second side portion in a direction towards the first side portion; and wherein the first and second locking surfaces are configured to engage the ceiling baffle to resist removal of the locking piece from the respective one of the plurality of openings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0041] As stated herein, the objective of the present disclosure is to provide an improved acoustic locking ceiling baffle, and an improved dynamic acoustic locking ceiling system, along with improved methods for installing the locking ceiling baffles and creating the dynamic acoustic locking ceiling system.
[0042] Referring to the drawings, wherein like reference numerals refer to the same or similar features in the various views,
[0043]
[0044] As disclosed below, there are numerous ceiling baffle shapes and designs that can be constructed in accordance with the present disclosure. The portions of the ceiling baffle 10 that will make up the locking mechanism 12 are located such that when the sides 18 are folded at the side score lines 20, the locking mechanism 12 will be accessible for locking the ceiling baffle 10 onto the ceiling as disclosed below. Further, the ends 22 are also folded at the end score lines 24 during assembly of the ceiling baffle 10. This configuration allows the ceiling baffle 10 to be transported flat (
[0045]
[0046] The resulting shape of the locking mechanism 12 on the ceiling baffle 10 is shown in detail in
[0047] The locking mechanism 12 is design is a double arrow 34, with recesses 36 below the double arrow 34 and an arrow recess 38 between the double arrows 34. The locking mechanism 12 is particularly designed or configured to mate with a ceiling hanger, as described below. However, other locking mechanisms 12 can be designed and configured (using the ceiling baffle material or other material) to mate with the same ceiling hanger described herein, or to mate with other ceiling hangers, without departing from the spirit and scope of the invention. For example, magnets embedded into the ceiling baffle 10 can be used to attach the ceiling baffle 10 to any metal ceiling structure.
[0048] The locking mechanism 12 is created by cutting away the PET Felt to leave the double arrow shape 34 with the cutaway portion 38 between the double arrows 34 to allow for ease of insertion into the ceiling hanger in accordance with the present disclosure. Due to the location of the locking mechanism 12 on the ceiling baffle 10, the locking mechanism 12 is also 9 mm thick, but there are two locking mechanisms 12 for each location, and they are sized to fit into the recessed portion of a standard ceiling hanger, such as a standard UNISTRUT? metal framing system, without the need for additional tools, clips or additional attachment devices. One or more locking mechanisms 12 can be designed into each ceiling baffle 10 depending on the length and need of the ceiling baffle 10.
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[0050] Different sized and shaped locking pieces 14 (for holding the ceiling baffle 10 in its folded position) and locking mechanisms 12 (for installing the folded ceiling baffle 10 into the ceiling hangers 40) can be created depending on need, based on the size and shape of the ceiling baffle 10 and the ceiling hangers 40, or on any other device for which the ceiling baffle 10 will be attached. Further,
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[0053] A system may include more or less locking ceiling baffles 10 depending on the size of the room. Further, the present disclosure is not limited to the particular shaped baffles described herein, as other shaped locking ceiling baffles 10 can be created by folding the pre-scored piece of PET Felt used in the present disclosure with different dimensions to obtain similar results, as disclosed below.
[0054] Another embodiment, similar to the disclosure above, of ceiling baffles 10, is shown in
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[0056] Yet another embodiment of ceiling baffles 10, similar to the disclosure above is shown in
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[0058] As described herein, the material used in the preferred embodiment is polyester felt and is 99% recycled. The ceiling baffles 10 in the preferred embodiment are 9 mm thick, and the panel thickness (after assembly) is 2.125 inches thick, with a standard size of 8.68 inches by 88 inches. The edge options are exposed felt, and maintenance includes occasional vacuuming to remove particulate matter and air-borne debris or dust. Compressed air can be used to dust off the material in difficult to reach areas and for large assemblies.
[0059] The felt comes in numerous colors, including white, cream, light grey, light brown, brown, matte grey, charcoal, black, yellow, mango, orange, red, lavender, lime, green, light blue and dark blue. Of course, the ceiling baffles 10 can be manufactured in many other colors and the present disclosure is not limited to these specifications and colors, as these are merely the specifications and colors for the preferred embodiments and alternative embodiments.
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[0062] Alternative embodiments exist for attaching a slab baffle 10 to a ceiling. One alternative embodiment is shown in
[0063] Another alternative embodiment for attaching a slab baffle 10 to a ceiling is shown in
[0064] Additionally as disclosed above, an alternative embodiment for assembling the ceiling baffle 10 of the present disclosure includes using magnets embedded into the ceiling baffle 10 so that when the flat ceiling baffle 10 is folded and assembled into its final form, the embedded magnets will hold the ceiling baffle 10 in that form without the need for the locking pieces 14 disclosed herein.
[0065] Reference throughout the specification to various embodiments, some embodiments, one embodiment, or an embodiment, or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases in various embodiments, in some embodiments, in one embodiment, or in an embodiment, or the like, in places throughout the specification are not necessarily all referring to the same embodiment.
[0066] Further, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. Thus, the particular features, structures, or characteristics illustrated or described in connection with one embodiment may be combined, in whole or in part, with the features structures, or characteristics of one or more other embodiments without limitation given that such combination is not illogical or non-functional. Although numerous embodiments of this invention have been described above with a certain degree of particularity, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this disclosure.
[0067] All directional references (e.g., plus, minus, upper, lower, upward, downward, left, right, leftward, rightward, top, bottom, above, below, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present disclosure, and do not create limitations, particularly as to the position, orientation, or use of the any aspect of the disclosure.
[0068] As used herein, the phrased configured to, configured for, and similar phrases indicate that the subject device, apparatus, or system is designed and/or constructed (e.g., through appropriate hardware, software, and/or components) to fulfill one or more specific object purposes, not that the subject device, apparatus, or system is merely capable of performing the object purpose. Joinder references (e.g., attached, coupled, connected, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily infer that two elements are directly connected and in fixed relation to each other. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the spirit of the invention as defined in the appended claims.
[0069] Any patent, publication, or other disclosure material, in whole or in part, that is said to be incorporated by reference herein is incorporated herein only to the extent that the incorporated materials does not conflict with existing definitions, statements, or other disclosure material set forth in this disclosure. As such, and to the extent necessary, the disclosure as explicitly set forth herein supersedes any conflicting material incorporated herein by reference. Any material, or portion thereof, that is said to be incorporated by reference herein, but which conflicts with existing definitions, statements, or other disclosure material set forth herein will only be incorporated to the extent that no conflict arises between that incorporated material and the existing disclosure material.