COMBUSTIBLE FUEL BURNING FIRE PIT
20240280266 ยท 2024-08-22
Inventors
Cpc classification
F24B3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24B5/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24B13/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24B5/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24B13/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24B1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fire pit a removable fire grate and a removable ash pan. The removable fire grate is positioned within a burn chamber and supports combustible fuel for burning. The removable fire grate includes a plurality of holes sized to permit passage of ash from the combustible fuel, and at least one grip feature sized and shaped to permit a user to remove the removable fire grate from the fire pit by lifting the removable fire grate vertically through the burn chamber. The removable ash pan is positioned within the burn chamber beneath the removable fire grate, and includes, a side wall, a bottom, and at least one grippable surface configured to permit the user to remove the removable ash pan from the fire pit by lifting the removable ash pan vertically through the burn chamber.
Claims
1. A fire pit comprising: an outer wall and an inner wall, the inner wall being spaced from the outer wall to form an air passage therebetween, the inner wall having an inwardly facing surface and defining a burn chamber; a bottom wall at a bottom portion of the fire pit; a fuel grate above the bottom wall and configured to support a combustible fuel in the burn chamber, the fuel grate comprising an array of holes sized to permit air flow from below the fuel grate and sized to permit passage of ash from the combustible fuel burned in the burn chamber; an air chamber below the fuel grate; an ash pan disposable below the array of holes of the fuel grate to capture ash passing through the array of holes from the combustible fuel when the combustible fuel is burned in the burn chamber, the ash pan and the fuel grate being configured in a manner permitting lifting of the fuel grate from the ash pan between a first position where the fuel grate is above the ash pan and located to drop ash into the ash pan during use to a second position where the fuel grate is displaced from the ash pan, and the ash pan is accessible for cleaning; and a support between the bottom wall and the ash pan, the support configured to support the ash pan in a position below the fuel grate and above the bottom wall in a manner allowing a flow of air between the bottom wall and the ash pan and allowing the flow of air to flow to the air chamber below the fuel grate.
2. The fire pit of claim 1, the support being configured to provide passage of air toward the air chamber below the fuel grate, a bottom of the ash pan and the support defining a horizontal, radially outwardly directed passageway from a central hole in the support to allow air to flow to the air chamber below the fuel grate.
3. The fire pit of claim 1, wherein the support comprises a central hole therein to provide air flow toward the air chamber below the fuel grate.
4. The fire pit of claim 1, wherein the fuel grate comprises a perimeter edge portion, the fire pit comprising a support structure that supports the fuel grate from only the perimeter edge portion in a manner disposing the fuel grate above the ash pan.
5. The fire pit of claim 1, wherein a diameter of the ash pan is smaller than a diameter of the air chamber, such that an air gap is formed between a side wall of the ash pan and an inner wall of the air chamber.
6. The fire pit of claim 1, wherein the ash pan is in contact with the support by a plurality of embossments.
7. The fire pit of claim 1, wherein the fuel grate comprises a handle.
8. The fire pit of claim 1, wherein the ash pan comprises feet disposed at an outer edge of the ash pan, the feet being configured to support the ash pan above the support.
9. The fire pit of claim 1, wherein the ash pan is unfixed relative to each of the inner wall, the outer wall, and the fuel grate and configured to be lifted off the support to dump ash.
10. A method of using a fire pit, comprising: introducing a combustible fuel through an upper opening into a burn chamber of a fire pit, the burn chamber having a vertical axis and being defined by an inner wall, the burn chamber comprising an upper portion having an internally facing ventilation hole, the inner wall being disposed above a bottom wall and being disposed within an outer wall, the inner wall being spaced from the outer wall to form an air passage therebetween allowing flow of air through the internally facing ventilation hole into the burn chamber; burning the combustible fuel and capturing ash that falls through a fuel grate in an ash pan disposed below the fuel grate, the fuel grate having an array of holes therein for passing the ash to the ash pan and for passing air to the combustible fuel disposed on the fuel grate, the ash pan being disposed below the fuel grate and supported on a support disposed above the bottom wall in a manner allowing flow of air through the support over an edge of the ash pan to the array of holes; lifting the fuel grate to provide access to the ash pan; and after lifting the fuel grate, lifting the ash pan from the support in an upward direction to remove the ash pan.
11. The method of claim 10, comprising lifting the fuel grate comprises lifting the fuel grate vertically upwardly.
12. The method of claim 10, comprising replacing the ash pan onto the support and placing the fuel grate over the ash pan.
13. The method of claim 10, wherein the support is configured to provide passage of air toward an air chamber below the fuel grate, a bottom of the ash pan and the support defining a horizontal, radially outwardly directed passageway from a central hole in the support to allow air to flow to the air chamber below the fuel grate.
14. The method of claim 10, wherein lifting the ash pan in the upward direction includes lifting the ash pan through the burn chamber.
15. A fire pit comprising: a lower portion comprising: a bottom wall; an outwardly facing wall having a perimeter surface comprising a plurality of outwardly facing air intake holes, the air intake holes being disposed at an elevation higher than the bottom wall; a support plate disposed above the bottom wall at an elevation higher than the air intake holes, the support plate having a ventilation opening therethrough permitting air flow from a first space between the bottom wall and the support plate to a second space above the support plate; an ash pan supported by and disposed above the support plate, the ash pan being physically displaceable relative to the support plate and sized to permit air flow from the ventilation opening in the support plate to a location above the ash pan; a fuel grate disposed above the ash pan, the fuel grate configured to support a combustible fuel, the fuel grate comprising an array of holes sized to permit air flow therethrough from the location above the ash pan and sized to permit passage of ash when the combustible fuel is burned; an upper portion comprising: an outer wall and an inner wall, the inner wall being spaced from the outer wall to form an air passage therebetween, the inner wall defining a burn chamber; at least one inwardly facing opening permitting airflow from the air passage into the burn chamber, wherein the upper portion and the fuel grate are structurally arranged in a manner permitting displacement of the fuel grate relative to the ash pan.
16. The fire pit of claim 15, wherein the ash pan is structurally arranged in a manner permitting axial displacement of the ash pan relative to the support plate and the bottom wall.
17. The fire pit of claim 15, the support plate being configured to provide passage of air toward an air chamber below the fuel grate and above the ash pan, the bottom of the ash pan and the support plate defining a horizontal, radially outwardly directed passageway from the ventilation opening to allow air to flow to the air chamber.
18. The fire pit of claim 17, wherein the fuel grate comprises a perimeter edge portion, the fire pit comprising a support structure that supports the fuel grate from only the perimeter edge portion in a manner disposing the fuel grate above the ash pan.
19. The fire pit of claim 18, wherein a diameter of the ash pan is smaller than a diameter of the air chamber, such that an air gap is formed between a side wall of the ash pan and an inner wall of the air chamber.
20. The fire pit of claim 15, wherein the ash pan comprises feet disposed at an outer edge of the ash pan.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Illustrative embodiments of the present disclosure will be described with reference to the accompanying drawings, of which:
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
DETAILED DESCRIPTION
[0024] In accordance with at least one embodiment of the present disclosure, a fire pit is provided which includes novel structural features to permit easy removal and cleaning of a fire grate and ash pan. These features provide the necessary functional performance to support combustion of potentially heavy fuel loads at high temperature, while permitting a relatively low weight for the fire pit structure. The disclosed fire pit also includes air flow features conducive to thorough combustion of fuel, which leads to greater heat generation and substantially reduced smoke. Wood or other combustible solid fuel is supported by the fire grate during combustion. Any ash generated by the combustion falls through the fire grate and into an ash pan. To facilitate cleaning and ash removal, both the fire grate and the ash pan may be lifted vertically out of the fire pit structure. Ash may then be dumped out of the ash pan (e.g., into a trash receptacle), and optionally the ash pan and/or fire grate may be cleaned (e.g., with a brush or garden hose). The ash pan and fire grate may then be replaced into the fire pit structure, such that the fire pit is again ready for usc.
[0025] Disclosed is a fire pit with removable fire grate and ash pan. The fire pit disclosed herein has particular, but not exclusive, utility for portable back yard firepits.
[0026] For the purposes of promoting an understanding of the principles of the present disclosure, reference will now be made to the embodiments illustrated in the drawings, and specific language will be used to describe the same. It is nevertheless understood that no limitation to the scope of the disclosure is intended. Any alterations and further modifications to the described devices, systems, and methods, and any further application of the principles of the present disclosure are fully contemplated and included within the present disclosure as would normally occur to one skilled in the art to which the disclosure relates. In particular, it is fully contemplated that the features, components, and/or steps described with respect to one embodiment may be combined with the features, components, and/or steps described with respect to other embodiments of the present disclosure. For the sake of brevity, however, the numerous iterations of these combinations will not be described separately.
[0027] These descriptions are provided for exemplary purposes only, and should not be considered to limit the scope of the removable fire grate, removable ash pan, or fire pit. Certain features may be added, removed, or modified without departing from the spirit of the claimed subject matter.
[0028]
[0029] In the example embodiment of
[0030] The fire pit 150 further includes a base plate 170 attached to the outer body 120, a bracing tray 175 supported by stands projecting upward from the base plate, and a removable ash pan 180 supported by stands or feet projecting downward from the ash pan 180 into a receiving feature of the bracing tray 175, such that the bracing tray is separated from the outer body by an air gap 176, the ash pan 180 is separated from the outer body 120 by an air gap 178, and the inner body is separated from the outer body by an air gap 179. In an example, air gaps 176 and 179 are both about 50 mm, while air gap 178 is about 100 mm, although other air gaps may be employed that have the disclosed, advantageous effeet.
[0031] The cavity or burn chamber 190 is in fluid communication with the air gap 179 via the inner ventilation holes 124, and with air gaps 178 and 176 via the fire grate 100. The air gaps 176 and 178 are in fluid communication with ambient air via the outer ventilation holes 122, such that ambient air may be drawn in through the outer ventilation holes 122, heated by combustion of the fuel 160, and expelled through the cavity or burn chamber 190 and inner ventilation holes 124 to produce advantageous combustion of the fuel 160.
[0032] In an example, the fire grate 100, ash pan 180, and other structure of the firepit 150 are made of stainless steel plates having a thickness within a range of between about 0.5 mm and about 2.5 mm thick. Some examples of the fire grate 100, ash pan 180, and the firepit 150 are formed of 1.0 mm to 2.0 mm thick stainless steel, and one example is about 1.5 mm thick stainless steel. Both thicker and thinner materials are contemplated, including other metals. In an example, the fire grate 100 weighs approximately 48 lb (21.8 kg), although weights of between about 9 oz and about 88 lb may be provided. In an example, during normal operation the fire grate 100 supports a nominal weight of 100 lb (45.4 kg), (although nominal capacities of between about 5 lb and about 190 lb may be provided), while the fire grate 100, or portions thereof, are heated to between about 700? F. (371? C.) and about 1350? F. (732? C.) by the combustion of the fuel 160, for a time period of between 1 and 12 hours, and also at ambient temperatures as low as ?40? F. (?40? C.). In an example, during normal operation over a period of years, with repeated cycling (e.g., one hundred cycles) between ambient and operational temperatures, the fire grate 100 exhibits little or no warping that would detrimentally affeet its aesthetic appearance, its performance, or its fit within the firepit 150.
[0033] In an example, the fuel 160 combusts into ash 162, which falls through the fire grate 100 into the ash pan 180. To facilitate cleaning and ash removal, the fire grate 100 can be removed from the fire pit 150 by lifting it vertically upward, in a direction parallel to axis 270, through the cavity or burn chamber 190. This permits user access to the ash pan 180, which can then also be removed from the fire pit by lifting vertically through the cavity or burn chamber 190. The ash pan 180 may then be emptied and optionally cleaned. The fire grate 100 may also optionally be cleaned, and then the ash pan 180 and fire grate 100 returned into the fire pit 150 as shown in
[0034] The primary load carried by the fire grate 100 is applied downward, in a direction parallel to axis 270, by the weight of the fuel 160 piled on the fire grate 100, which is supported by the upward-facing lip or rollover 112 of the inner body 110.
[0035]
[0036]
[0037] The fire grate 100 has an outer diameter D1, matched to an inner diameter of the inner body 110. The outer diameter D1 may be in a range of about 9 inches to 48 inches although other sizes larger and smaller are contemplated. The dome portion 325 has an outer diameter D2, which is less than D1. The outer diameter D2 may be in a range of about 1 inch to 9 inches smaller than diameter D1, although other sizes larger and smaller are contemplated. In an example, the fire grate 100 includes 258 circular ventilation holes 330, each having a diameter of about 10 mm. Other numbers and sizes of holes could be used (e.g., 50-800 holes, each with a diameter of between 0.5 cm and 1.5 cm). While more holes and/or larger holes would mean better overall ventilation, it may mean less structural material and thus a weaker structure for both the ventilated dome portion 325 and the fire grate 100 overall. Because better ventilation may result in higher combustion temperatures, the structure may weaken further due to a combination of heat softening and heat expansion. A weaker structure may have a reduced ability to support the weight of firewood or other fuel piled on top of it (see
[0038] The fire grate 100 in the example shown in
[0039] In addition to the plurality of ventilation holes 330, the ventilated dome 325 includes a concentric stiffening ring 360 that provides additional strength, stiffness, and stability to the structure of the fire grate 100, both at ambient temperature and at operating temperatures when a fire is burning in the fire pit 150 that includes the fire grate (see
[0040] In an example, the hub 320, stiffening ribs 350, and stiffening ring 360 are stamped or otherwise embossed into the material of the fire grate (e.g., stainless steel), although other fabrication methods may be employed. In an example, the dome portion 325 is a spherical section with a radius of curvature larger than one-half of a width or diameter of the fire grate. In an example, the fire grate 100 is formed from a flat, circular blank by a stamping process. In an example, the holes 330 are also formed by the stamping process, although they may alternatively be produced by drilling, laser cutting, or other methods.
[0041] In some embodiments, one or more of the holes 330 may overlap with one or more of the stiffening ribs 350, or stiffening ring 360. However, in other embodiments the hole pattern, rib pattern, and ring pattern have been selected such that no holes 330 overlap with any of the ribs 350, or ring 360.
[0042] In the example shown in
[0043]
[0044] The ash pan 180 includes a side wall 402 and bottom 404. The side wall 402 includes a top lip 410, which may for example be a rolled or folded lip. In the example shown in
[0045] When correctly placed in the fire pit 150, the ash pan 180 rests on the bottom 475 of the bracing tray 175. The bracing tray bottom 475 includes a raised outer ring 460 and a lowered inner ring 470, separated by a centering rim 480. The bracing tray bottom 475 also includes a ventilation opening 490, through which air can flow during combustion of the fuel 160 in the fire pit 150. The feet 440 of the ash pan 180 rest on the bracing tray bottom 475 such that they are nested against the centering rim 480. This permits both the self-centering of the ash pan 180 within the fire pit 150, and the maintenance of air gap 178 between the ash pan 180 and the bracing tray 175, with minimal effort or precision required on the part of the user.
[0046] In an example, the diameter D3 of the ash pan is less than the diameter D1 of the fire grate 100 (and thus less than the inner diameter of the inner body 110) by an amount large enough to admit a user's fingers. The lip 410 or side wall 402 may they form one or more grippable surfaces which enable the user to grasp the ash pan 180 and lift it vertically upward through the burn chamber 190 of the fire pit 150, or else return it into the fire pit 150 by lowering it vertically through the burn chamber 190.
[0047] In an example, because the central hub 420 and the radial stiffening arms 430 increase the strength and stiffness of the removable ash pan 180, the overall thickness (and thus, weight) of the ash pan can be reduced, without substantially increasing the risk of heat-related warping, or of denting or other damage occurring from handling of the ash pan 180. In an example, the removable ash pan 180 may be produced quickly and at low cost by stamping a metal blank.
[0048]
[0049] A gap 540 exists between the lip of the ash pan 180 and the side of the bracing tray 175. In some embodiments, this gap 540 is large enough to admit human fingers, thus enabling a user to grab the ash pan when it is cool, and remove it from the fire pit 150. Arrow or axis 270 shows the direction the fire grate 100 and ash pan 180 may be lifted, in order to remove them from the fire pit 150.
[0050] The flow of cooling air 520 between the inner body 110 and outer body 120 may serve to cool both the inner body 110 and outer body 120. The flow of combustion air 530 toward the ventilation opening 490 of the bracing tray 175 may serve to cool the base plate 170 and bracing tray 175. The flow of combustion air 530 between the bracing tray and ash pan 180 may serve to cool both the bracing tray 175 and the ash pan 180. Thus, the wall of the outer body 120 is insulated by a layer of moving air, and the base plate 170 is insulated by three separate layers of moving air. This enables the exterior portions of the fire pit 150 (e.g., the outer body 120 and the base plate 170) to be much cooler than the burn chamber 190 or fire grate 100, thus improving the safety of the fire pit and decreasing the chance of accidental burning of people, animals, or objects that may contact the exterior of the fire pit 150.
[0051] Additionally, the large flow of air 530 through the fire pit helps to ensure that the fuel 160 (see
[0052]
[0053] Unlike the embodiment shown in
[0054]
[0055] Since air cannot travel around the lip 710 of the ash pan 180 while it is hanging from the bracing tray 175, ventilation holes 760 are provided both in the side wall 702 of the ash pan 180 and in the central tower 740. The size, shape, and positioning of the tower 740, cap 750, or ventilation holes 760 may be different than shown in
[0056] The removable ash pan provides a low-cost, lightweight, stampable, high-strength, high-stiffness, high-airflow structure that is readily removable from the fire pit for emptying and cleaning. Similarly, the removable fire grate advantageously provides a low-cost, lightweight, stampable, high-strength, high-stiffness, high-airflow structure that resists denting, warping, and other deformation while carrying heavy fuel loads at operating temperatures as high as about 1350? F. (732? C.), and while cycling repeatedly between ambient temperature and operating temperature.
[0057] A number of variations are possible on the examples and embodiments described hereinabove. For example, the fire grate, ash pan, or other components could be made of heavier-gauge material in order to support more weight, or of lighter gauge material in order to become lighter and more portable. The fire grate could be made in different sizes and/or with different degrees of curvature. The ash pan could be made in different sizes, and with different depths. Air gaps may be larger or smaller than shown herein, to optimize air flow through the fire pit, to minimize weight or volume of the fire pit, or for other reasons. The relative lengths, widths, and radii of different components could be different than presented herein. The fire grate, ash pan, or other components could be made by different processes, including casting, forging, sintering, milling, or 3D printing. They could be made of different metals, or of nonmetallic materials such as ceramics. The fire pit rim could be noncircular, including such possible shapes as ovals, rectangles, triangles, and rhombuses. The technology described herein may be used to burn firewood, wood chips or pellets, scrap lumber, paper, cardboard, coal, and other combustible materials. It may be employed for example in lamps, stoves, firepits, fireplaces, furnaces, forges, and boilers, and other combustion heaters. In some implementations, the fire grate, ash pan, or other components may comprise several pieces that collectively form a structure like that described herein.
[0058] The logical operations making up the embodiments of the technology described herein are referred to variously as operations, steps, objects, elements, components, or modules. Furthermore, it should be understood that these may occur or be performed in any order, unless explicitly claimed otherwise or a specific order is inherently necessitated by the claim language.
[0059] All directional references e.g., upper, lower, inner, outer, upward, downward, left, right, lateral, front, back, top, bottom, above, below, vertical, horizontal, clockwise, counterclockwise, proximal, and distal are only used for identification purposes to aid the reader's understanding of the claimed subject matter, and do not create limitations, particularly as to the position, orientation, or use of the fire grate, ash pan, or fire pit. Connection references, e.g., attached, coupled, connected, and joined are to be construed broadly and may include intermediate members between a collection of elements and relative movement between elements unless otherwise indicated. As such, connection references do not necessarily imply that two elements are directly connected and in fixed relation to each other. The term or shall be interpreted to mean and/or rather than exclusive or. Unless otherwise noted in the claims, stated values shall be interpreted as illustrative only and shall not be taken to be limiting.
[0060] The above specification, examples and data provide a complete description of the structure and use of exemplary embodiments of the fire grate, ash pan, and fire pit as defined in the claims. Although various embodiments of the claimed subject matter have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of the claimed subject matter. Still other embodiments are contemplated. It is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative only of particular embodiments and not limiting. Changes in detail or structure may be made without departing from the basic elements of the subject matter as defined in the following claims.