ROTARY EVAPORATOR AND CONTROL MODULE THEREFOR
20240278143 ยท 2024-08-22
Assignee
Inventors
Cpc classification
B01D3/108
PERFORMING OPERATIONS; TRANSPORTING
B01D1/2881
PERFORMING OPERATIONS; TRANSPORTING
B01D1/30
PERFORMING OPERATIONS; TRANSPORTING
B01D5/009
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to a rotary evaporator (1) which is designed for the automatic execution of decompression steps during an overall process, in particular during distillation. With the decompression steps (III) to (VI), a complete removal of residual portions of condensed distillate at the inlet connection (71) of the intermediate valve (7) and in the condenser (5) of the rotary evaporator (1) can be accomplished. The rotary evaporator (1) has an electronic control module (9) which is designed and programmed to automatically carry out the decompression steps and other process steps with the rotary evaporator (1).
Claims
1. Rotary evaporator (1), having a system pressure generator (6), an intermediate valve (7) connected directly or indirectly between a condenser (5) and each receiving flask (81, 82, 83), a control module (9) designed for electronically controlling the system pressure generator (6) and the intermediate valve (7) and, optionally, a temperature control bath (4), characterized in that in that the control module (9) is designed and programmed for the automatic execution of subsequent decompression steps (III) to (VII) in the specified sequence within a step i or as a separate step i of in each case n consecutive steps of an overall process: (III) the intermediate valve (7) open, reduction of a first system pressure p.sub.S1i to a first limit pressure p.sub.Gai within an upstream decompression time interval ?t.sub.3i, (IV) with the intermediate valve (7) open, increasing the limit pressure p.sub.Gai to a holding pressure p.sub.Hi in a subsequent decompression time interval ?t.sub.4i, (V) with the intermediate valve (7) open, maintaining the holding pressure p.sub.Hi for a next decompression time interval ?t.sub.5i, (VI) with the intermediate valve (7) open, reducing the holding pressure p.sub.Hi to a second limit pressure p.sub.Gbi in a further decompression time interval ?t.sub.6i and closing the intermediate valve (7) when the second limit pressure p.sub.Gbi is reached, (VII) with the intermediate valve (7) closed, regulating the second limit pressure p.sub.Gbi to a second system pressure p.sub.S2i within a final decompression time interval ?t.sub.7i, where i is a natural number from 1 to n and n also corresponds to a natural number from 1 to the number of steps i which can be carried out with the rotary evaporator with respect to identical, partially identical or different operations within an overall process, the control module (9) being used to control the first system pressure p.sub.S1i, the second system pressure p.sub.S2i, the first limit pressure p.sub.Gai, the holding pressure p.sub.Hi, the second limit pressure p.sub.Gbi, and the time interval ?t.sub.5i can be set or the first limit pressure p.sub.Gai, the holding pressure p.sub.Hi and the second limit pressure p.sub.Gbi can be set automatically in relation to the first system pressure p.sub.S1i, the time intervals ?t.sub.3i, ?t.sub.4i, and ?t.sub.6 are each defined as switching times on the control module (9), the Zeitabschnitt ?t.sub.7i can be set with the control module (9) or can be defined as a switching time or, alternatively, for a second system pressure p.sub.S2i equal to or less than the second limit pressure p.sub.Gbi, the time intervals ?t.sub.6i and ?t.sub.7i are defined or can be set on the control module (9) as a combined decompression time interval (?t.sub.6+?t.sub.7)i corresponding to a switching time in the form of a combined final decompression end step [(VI)+(VII)].
2. Rotary evaporator (1) according to claim 1, characterized in that the first limit pressure p.sub.Gai of step i is equal to the second limit pressure p.sub.Gbi of the same step i and thus corresponds to an equivalent limit pressure p.sub.Gi of step i (p.sub.Gai=p.sub.Gbi=p.sub.Gi).
3. Rotary evaporator (1) according to claim 1, characterized in that the control module (9) is designed and programmed to automatically carry out the decompression steps (III) to (VII) by manually triggering an decompression command at any time t.sub.1 with a first system pressure p.sub.S1i of an overall process, and the first system pressure p.sub.S1i is set equal to the second system pressure p.sub.S2i, wherein a time interval ?t.sub.5i can be preset on the control module (9) or can be selected by a switching duration of an actuated switching device (93) during execution of the decompression command, and wherein the time intervals ?t.sub.6i and ?t.sub.7i are each independent of one another and are each defined on the control module (9) as a switching time.
4. Rotary evaporator (1) according to claim 1, characterized in that the control module (9) is designed and programmed for the single and multiple automatic execution of subsequent process steps (I) and (II) as well as the decompression steps (III), (IV), (V), (VI) and (VII) in the specified sequence within a step i of n consecutive steps in each case within an overall process: (I) with the intermediate valve (7) closed, reducing an initial pressure p.sub.A or a second limit pressure p.sub.Gb(i?1) or an equivalent limit pressure p.sub.G(i?1) of the step (i?1) upstream the respective step i to a process pressure p.sub.Pi within a first time interval ?t.sub.1i, (II) with the intermediate valve (7) open, maintaining the process pressure p.sub.Pi for a second time interval ?t.sub.2i, (III) with the intermediate valve (7) open, reducing the process pressure p.sub.Pi to a first limit pressure p.sub.Gai or to an equivalent limit pressure p.sub.Gi within a third time interval ?t.sub.3i, (IV) with the intermediate valve (7) open, increasing the first limit pressure p.sub.Gai or the equivalent limit pressure p.sub.Gi to a holding pressure p.sub.Hi in a fourth time interval ?t.sub.4i, (V) with the intermediate valve (7) open, maintaining the holding pressure p.sub.Hi in a fifth time interval ?t.sub.5i, (VI) with the intermediate valve (7) open, reducing the holding pressure p.sub.Hi to a second limit pressure p.sub.Gbi or again to the equivalent limit pressure p.sub.Gi in a sixth time interval ?t.sub.6i and closing the intermediate valve (7) when the second limit pressure p.sub.Gbi or the equivalent limit pressure p.sub.Gi is reached, (VII) process step (I) starting from the second limit pressure p.sub.Gbi or the equivalent limit pressure p.sub.Gi followed by the process step (II) and the decompression steps (III) to (VII) in said sequence for the respective step (i+1) downstream of step i and, after passing through the last step (i=n), reducing the last second limit pressure G.sub.bn or the last equivalent limit pressure p.sub.Gn to a final pressure p.sub.E in a final time interval ?t.sub.E, where n corresponds to a natural number from 1 to the number of separable fractions of a liquid mixture, the initial pressure p.sub.A being adjustable or given by the atmospheric pressure on the control module (9) in each case, the final pressure p.sub.E being adjustable, the final time interval ?t.sub.E being adjustable or determinable as a switching time, each time interval t.sub.1i being adjustable or determinable or fixed as a switching time, and each process pressure p.sub.Pi and each time interval ?t.sub.2i being adjustable.
5. Rotary evaporator (1) according to claim 4, characterized in that the control module (9) for selective automatic execution of the decompression steps (VI) and (VII) is designed as a combined final decompression end step [(VI)+(VII)] for at least one step i or for all n steps i.
6. Rotary evaporator (1) according to claim 1, characterized in that the control module (9) is designed to set the temperature T.sub.V of the tempering bath (4) to a constant value or to a linear or gradually increasing course from an initial temperature T.sub.A to a final temperature T.sub.E.
7. Rotary evaporator (1) according to claim 1, characterized in that the intermediate valve (7) is designed as an electronically controllable solenoid valve, is connected to the condenser (5) via a flange connection or screw connection and either directly or via a distributor device (10) in each case via a detachable connection to each receiving flask (81, 82, 83).
8. Rotary evaporator (1) according to claim 1, characterized in that each receiving flask (81, 82, 83) can be vented via at least one end vent valve (74, 75), wherein each end vent valve (74, 75) is designed as an electronically controllable solenoid valve and wherein each end vent valve (74, 75) can be controlled autonomously with the control module.
9. Electronic control module (9) for the rotary evaporator (1) according to claim 1, designed for setting and automatically controlling subsequent control steps in the specified sequence: optionally: process step (I) with the subsequent process step (II), decompression step (III), decompression step (IV), decompression step (V), decompression step (VI), decompression step (VII).
10. Electronic control module (9) according to claim 9, characterized by a display (91) which is designed for setting, for displaying and optionally for graphically representing the control steps and optionally for graphically representing the course of the system pressure p.sub.S as a function of the time t with respect to the control steps carried out, the display (91) having a touch screen (92) for setting the control steps.
11. Method of fractional distillation of a liquid or a liquid mixture, which can be carried out automatically with the rotary evaporator (1) according to claim 1, characterized by the following process steps, which can be carried out in the specified sequence: process step (I), process step (II), decompression step (III), decompression step (IV), decompression step (V), decompression step (VI), readjustment step (VII).
Description
DESCRIPTION OF THE EMBODIMENTS
[0156] In the following, an embodiment example of the rotary evaporator according to the invention, which does not limit the invention, is explained in more detail with reference to figures. The figures show
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[0166] The evaporation flask 2 is designed as a glass flask with a volume of 2 L and is connected to a vapor tube 31 via a detachable ground joint. The vapor tube 31 is guided into the condenser 5 via a shaft seal. The shaft seal and thus the steam pipe 31 and consequently the evaporation flask 2 can be set in rotation by means of the electric motor 3. The steam pipe 31 is made of glass. The ground joint of the steam pipe 31 and the shaft seal are not shown in
[0167] The electric temperature control bath 4 is designed to control the temperature of the evaporation flask 2 during operation of the rotary evaporator 1. For this purpose, the evaporation flask 2 is placed in the temperature control bath 4, whereby the temperature control bath 4 is filled with water as the temperature control medium and the water can be heated with an electric heater. The electric heater and the water as a temperature control medium are not shown in
[0168] As an assembly, the condenser 5 has an internal cooling coil 51 as a cooling device, the shaft seal, a screw connection 52 to the system pressure generator 6 and a screw connection 53 to the intermediate valve 7. The internal volume of the condenser is 10 liters. The condenser 5 is made of glass except for the shaft seal. The shaft seal of the condenser 5 is not shown in
[0169] A temperature-controlled cooling liquid can be circulated through the cooling spiral 51, for example by means of a circulation condenser connected to the cooling spiral 51 via hoses. During operation of the rotary evaporator 1, the cooling liquid is tempered to a lower temperature than the evaporation flask 2. A circulation condenser, connecting hoses and a coolant are not shown in
[0170] The system pressure generator 6 has an electric vacuum diaphragm pump 61, an electrically controllable control valve 62, an electrically controllable vent valve 63 and an electronically readable pressure gauge 64. The system pressure p.sub.S can be measured with the pressure gauge 64, which is designed as a Pirani probe. The vacuum diaphragm pump 61 is connected to the control valve 62. The control valve 62, the aeration valve 63 and the pressure gauge 64 are connected to the condenser 5 via a common pipe connection 65. The control valve 62 and the ventilation valve 63 are each designed as an electric solenoid valve. The system pressure p.sub.S in the condenser 5, the evaporation flask 2 and, optionally via the intermediate valve 7, in the receiving flasks (81, 82, 83) can be adjusted with the control valve 62 and the vent valve 63. The control valve 62, the ventilation valve 63 and the intermediate valve 7 can each be controlled independently of each other. The direction of the arrow drawn on the system pressure generator 6 indicates the direction of flow of the gas conveyed from the evaporation flask 2 through the condenser 5 during operation of the rotary evaporator 1.
[0171] As an assembly, the intermediate valve 7 has an inlet connection 71, in
[0172] All receiving flasks (81, 82, 83) are each connected via a spherical ground joint either indirectly via the distribution manifold 10 to the output connection 72, as shown in
[0173] In
[0174] The control module 9 has a display 91 as an assembly, whereby a touchscreen 92 is integrated on the display and a button 93 is integrated on the touchscreen 92. The control module 9 is connected via electrical control lines (110, 111, 112, 113, 114, 115, 116, 117, 118) to the vacuum diaphragm pump 61, the control valve 62, the vent valve 63, the pressure gauge 64, the intermediate valve 7 and its end vent valves (74, 75), the electric motor 3 and the temperature control bath 4. Electrical lines for the power supply of all electrically operable components and assemblies of the rotary evaporator are not shown in
[0175] The control module 9 is thus designed to electronically control the system pressure generator 6, the intermediate valve 7 and its end vent valves (74, 75), the temperature control bath 4 and the rotational speed of the evaporation flask 2.
[0176] The control module 9 of the rotary evaporator 1 is designed to automatically perform the decompression steps (III) to (VII) once or several times by manual triggering by means of a button 93 as a decompression command at any time t1 at a system pressure pS1i of an overall process. The button 93 is located on the touchscreen 92. For this purpose, the touchscreen 92 of the control module is designed for manual input of the following parameters: [0177] first proportional factor f.sub.Gai for a first limit pressure p.sub.Gai and second proportional factor f.sub.Gbi for a second limit pressure p.sub.Gbi or alternatively equally selected proportional factor f.sub.Gi for an equivalent limit pressure p.sub.Gi, [0178] holding pressure factor f.sub.Hi for a holding pressure p.sub.Hi.
[0179] Thus, the first limit pressure p.sub.Gai can be determined by entering the first proportional factor f.sub.Gai and the second limit pressure p.sub.Gbi by entering the second proportional factor f.sub.Gbi or, alternatively, the equivalent limit pressure p.sub.Gi by entering the equivalent proportional factor f.sub.Gi and the holding pressure p.sub.Hi by entering the holding pressure factor f.sub.Hi, each as a product of the selected first system pressure p.sub.S1i with the respective factors f.sub.Gai, f.sub.Gbi, f.sub.Gi and f.sub.Hi.
[0180] By holding the switched button 93, a time interval ?t.sub.5i can be individually selected for the decompression step (V) after running through the decompression steps (III) and (IV) during execution of the decompression command. After releasing the switched button 93, the control module 9 is designed for the subsequent automatic execution of the decompression steps (VI) and (VII) and thus for the continuation of the overall process, whereby the time intervals ?t.sub.3i for the decompression step (III), ?t.sub.4i for the decompression step (IV), ?t.sub.6i for the decompression step (VI) and ?t.sub.7i for the decompression step (VII) are defined as switchover times on the control module 9 for the execution of the decompression command.
[0181] Furthermore, the control module 9 of the rotary evaporator 1 is for setting and automatically carrying out subsequent control steps of an overall process once or several times: [0182] process step (I), [0183] process step (II), [0184] decompression step (III), [0185] decompression step (IV), [0186] decompression step (V), [0187] decompression step (VI) and [0188] decompression step (VII)
are programmed and trained in the specified sequence. The setting of these control steps comprises the manual input of the following parameters for all n steps i on the touch screen 92: [0189] Initial pressure p.sub.A, [0190] Final pressure p.sub.E of the last step (i=n), [0191] End time interval ?t.sub.E as a value or switching time, [0192] first time segment ?t.sub.1i as value or switchover time, [0193] Process pressures p.sub.Pi with the assigned second time intervals ?t.sub.2i, [0194] common holding pressure factor f.sub.H, [0195] common first proportional factor f.sub.Ga and common second proportional factor f.sub.Gb for all steps i or alternatively common equally selected proportional factor fa for all steps i, individually adjustable fifth step time intervals for each step i ?t.sub.5i.
[0196] Thus, the holding pressures p.sub.Hi can be determined by entering a common holding pressure factor f.sub.H, the first limit pressures p.sub.Gai by entering the common first proportional factor f.sub.Ga and the second limit pressures p.sub.Gbi by entering the common second proportional factor f.sub.Gb or, alternatively, the equivalent limit pressures p.sub.Gi by entering the common equivalent proportional factor f.sub.G, each as a product of the individual process pressures p.sub.Pi with the respective factors f.sub.H, f.sub.Ga, f.sub.Gb and f.sub.G.
[0197] In addition, the control module 9 of the rotary evaporator 1 is designed for optional setting and automatic execution of the decompression steps (VI) and (VII) as a combined final decompression step [(VI)+(VII)] for at least one step i or for all n steps i. The setting of these end steps [(VI)+(VII)] additionally comprises the manual definition of subsequent parameters as switchover times on the touchscreen 92 for the steps i concerned: [0198] summarized decompression step time intervals (?t.sub.6(i?1)+?t.sub.1i), [0199] summarized end step time interval (?t.sub.6n+?t.sub.E).
[0200] On the touchscreen 92 and thus on the control module 9, the temperature T.sub.V of the temperature control bath 4 can also be set manually to a constant value or to a linear or gradual increase from an initial temperature T.sub.A to a final temperature T.sub.E.
[0201] The graphical representation of the entered control steps can be shown or called up in the form of a diagram on the display 91, whereby the diagram shows the course of the system pressure p.sub.S and the temperature T.sub.V of the temperature control bath 4 as a function of the time t and the diagram has labels with the set parameters and their values. The diagram is scaled with regard to the values of the temperature T.sub.V, the system pressure p.sub.S and the time. This diagram can be shown on the display in real time, stored on the control module 9 and subsequently called up on the display 91. In addition, the set parameters and their values can be displayed in the diagram. This diagram is also scaled with regard to the values of the temperature T.sub.V, the system pressure p.sub.S and the time.
[0202] The rotation speed of the evaporation flask 2 can also be controlled on the touchscreen 92. The set and current rotation speed can be called up and displayed on the display 92. In the diagram relating to the control steps carried out and the temperature curve, the rotational speed can be called up and displayed on the display 91 as a function of the time t using the touchscreen 92.
[0203] In the following sections, the respective relevant sections from the schematic system pressure-time diagrams of
[0204] In
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[0210] In order to prevent the mixture from shooting through the rotary evaporator 1, the first time interval ?t.sub.11 in
[0211] In
[0212] In
[0213] Only after the residual portions of the condensed chloroform have been removed from the condenser 5 by means of the preset and automatically performed decompression steps (III) to (VI) can the silica gel remaining in the evaporation flask 2 be drawn dry in decompression step (VII). Since the receiving flask 82 is closed by the intermediate valve 7, the chloroform cannot boil back into the condenser 5 and excessive negative pressure in the receiving flask 81 itself is avoided. The collection flask 81 can be vented with the end vent valve 73. This also prevents an excessively high gas load of chloroform in the system pressure generator 6.
[0214] For the decompression step (VII) shown in
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[0216] For the distillation in
[0217] In
[0218] For the process step (I) of the second step (i=2) of the distillation in
[0219] The decompression step (VII) of the second step (i=2) in
[0220] By closing the intermediate valve 7 after the process steps (II) and the decompression steps (III) to (VII) have been carried out, ethanol is prevented from boiling back out of the collection flask 81 and toluene from the collection flask 82 into the condenser 5 and a high vacuum is prevented in the collection flasks (81, 82).
LIST OF REFERENCE SYMBOLS
[0221] 1 Rotary evaporator [0222] 2 Evaporation flask [0223] 3 Electric motor [0224] 31 Steam pipe [0225] 4 Tempering bath [0226] 5 Condenser [0227] 51 Cooling coil [0228] 52 Screw connection [0229] 53 Screw connection [0230] 6 System pressure generator [0231] 61 Vacuum diaphragm pump [0232] 62 Control valve [0233] 63 Vent valve [0234] 64 Pressure gauge [0235] 65 Pipe connection [0236] 7 Intermediate valve [0237] 71 Inlet connection [0238] 72 Outlet connection [0239] 73 Outlet connection [0240] 74 End vent valve [0241] 75 End vent valve [0242] 81 Receiving flask [0243] 82 Receiving flask [0244] 83 Collector flask [0245] 9 Electronic control module [0246] 91 Display [0247] 92 Touch screen [0248] 93 Button [0249] 10 Distribution manifold [0250] 110 Electrical control line from control module 9 to vacuum diaphragm pump 61 [0251] 111 Electrical control line from control module 9 to control valve 62 [0252] 112 Electrical control line from control module 9 to the ventilation valve 63 [0253] 113 Electrical control line from control module 9 to pressure gauge 64 [0254] 114 Electrical control line from control module 9 to intermediate valve 7 [0255] 115 Electrical control line from control module 9 to final aeration valve 74 [0256] 116 Electrical control line from control module 9 to end vent valve 75 [0257] 117 Electrical control line from control module 9 to electric motor 3 [0258] 118 Electrical control line from the control module 9 to the temperature control bath 4