Method of Manufacturing Sugar Cane Polyvinyl Alcohol
20240279689 ยท 2024-08-22
Inventors
Cpc classification
C13B10/02
CHEMISTRY; METALLURGY
C07C67/38
CHEMISTRY; METALLURGY
International classification
C13B10/02
CHEMISTRY; METALLURGY
C07C67/38
CHEMISTRY; METALLURGY
Abstract
A method of manufacturing sugar cane polyvinyl alcohol wherein sugar cane bagasse is processed into polyvinyl alcohol. Processing raw materials including sugar cane bagasse and deionized water. Enzymatically hydrolyzing and using saccharification on the sugar cane bagasse to obtain sugar cane bagasse enzymatic hydrolysate. Fermenting the sugar cane bagasse solution. Distilling the fermented sugar cane bagasse solution to obtain ethanol solution and lignin solution. Transferring the distilled solutions to an ethylene plant area to obtain a polymer grade ethylene product. Transferring the polymer grade ethylene product to an acetic acid evaporator to generate vinyl acetate. Introducing the vinyl acetate into an autoclave with methanol solution wherein said solutions undergo a reflux reaction process. Ethyl acetate is then dissolved in methanol to prepare a polyvinyl acetate solution which undergoes alcoholysis wherein the product is then washed and deionized, yielding polyvinyl alcohol.
Claims
1. A method of manufacturing sugar cane polyvinyl alcohol comprising the steps: processing raw materials including sugar cane bagasse and deionized water; enzymatically hydrolyzing and using saccharification on the sugar cane bagasse to obtain sugar cane bagasse enzymatic hydrolysate; fermenting the sugar cane bagasse solution; distilling the fermented sugar cane bagasse solution to obtain ethanol solution and lignin solution; transferring the distilled solutions to an ethylene plant area to obtain a polymer grade ethylene product; transferring the polymer grade ethylene product to an acetic acid evaporator to generate vinyl acetate; and introducing the vinyl acetate into an autoclave with methanol solution wherein said solutions undergo a reflux reaction process.
2. The method of manufacturing sugar cane polyvinyl alcohol of claim 1, further comprising the step of: alcoholysis wherein ethyl acetate is dissolved in methanol to prepare a 15% to 25% polyvinyl acetate solution; further adding sodium hydroxide solution; and the combined solution undergoing alcoholysis.
3. The method of manufacturing sugar cane polyvinyl alcohol of claim 2 further comprising the step of: washing and deionizing the product of the alcoholysis process to obtain polyvinyl alcohol.
4. The method of manufacturing sugar cane polyvinyl alcohol of claim 1, wherein: the sugar cane bagasse is mixed with the deionized water at a solid-liquid ratio of 1:1; the mixture undergoes a steam explosion treatment comprising steam explosion conditions of 220? C. for 5 minutes; the sugar cane bagasse is ground; the ground sugar cane bagasse is sieved through a 100 mesh sieve; and the sieved sugar cane bagasse is collected.
5. The method of manufacturing sugar cane polyvinyl alcohol of claim 1, wherein: citric acid-sodium citrate buffer with pH 4.8 is added to the sugar cane bagasse wherein said citric acid-sodium citrate buffer in step is sugarcane; a mass of tetracycline and penicillin are added simultaneously to the sugar cane bagasse solution; the solution is connected to an amount of activated Trichoderma viride; the solution is enzymatically hydrolyzed at a temperature between 30? C. and 37? C. for between 48 hours and 60 hours; and autoclaving the enzymatically hydrolyzed solution to obtain sugar cane bagasse enzymatic hydrolysate.
6. The method of manufacturing sugar cane polyvinyl alcohol of claim 5, wherein: the mass of tetracycline and penicillin is between 0.1% and 0.5% of the volume of the buffer solution.
7. The method of manufacturing sugar cane polyvinyl alcohol of claim 6, wherein: the amount of activated Trichoderma viride is 10% to 15% of the quantity of sugar cane bagasse.
8. The method of manufacturing sugar cane polyvinyl alcohol of claim 1, wherein during the fermentation process: activated and expanded yeast is collected in a centrifuge tube rotating at 6000 rpm for 2 minutes; wherein the yeasts are Candida Shekhata and Saccharomyces cerevisiae 1445; the supernatant of the centrifuged solution is discarded and bacteria is collected; the collected bacteria is washed with sterile water at least once; sterile deionized water is added to resuspend the bacteria; the bacteria is inoculated into the sterilized sugar cane bagasse enzymolysis solution according to the wet weight of the bacteria; sodium hydroxide is used to adjust the pH of the solution to a pH between 5.0 and 5.5; iron sulfate and calcium carbonate are added at the moment of chelation and adsorption of lignin; the solution is fermented for a duration between 36 hours and 60 hours.
9. The method of manufacturing sugar cane polyvinyl alcohol of claim 1, wherein during the transferring of the distilled solutions to an ethylene plant area: the obtained ethanol is sent to the ethylene plant area and added with a mass of tetrafluorosilane and dodecyldimethyl tertiary amine modified ?-Al2O3 catalyst, wherein the mass of the ?-Al2O3 catalyst modified by tetrafluorosilane and dodecyldimethyl tertiary amine is between 20% and 25% of the volume of ethanol; the solution is dehydrated at a temperature between 360? C. and 470? C. to obtain crude ethylene; the crude ethylene undergoes a process to obtain a polymer grade ethylene product, said process comprising the steps of: compression; alkaline washing; drying; and rectification.
10. The method of manufacturing sugar cane polyvinyl alcohol of claim 9, further comprising: a preparation method of the ?-Al2O3 catalyst modified by tetrafluorosilane and dodecyldimethyl tertiary amine; said preparation method is a hydrochloric acid reflux-oil column forming method.
11. The method of manufacturing sugar cane polyvinyl alcohol of claim 1, wherein upon the methanol solution being added into the autoclave with the vinyl acetate: potassium persulfate solution with a volume fraction of 20% and 5M ferric sulfate solution are added as initiators, a mass of dodecyl mercaptan is added as a chain transfer agent; under protection of nitrogen, the reflux reaction occurs at a temperature between 95? C. and 100? C. for a duration of time between one and four hours, thus producing polyvinyl acetate; the added volume of methanol is between 50% and 70% of the volume of vinyl acetate; and the mass of dodecyl mercaptan is 1?3% of the mass of vinyl acetate.
12. The method of manufacturing sugar cane polyvinyl alcohol of claim 11, wherein the volume of potassium persulfate solution added is between 5% and 15% of the volume of vinyl acetate, and the volume of 5M ferric sulfate solution added is 20% of the volume of methanol.
13. A method of manufacturing sugar cane polyvinyl alcohol comprising the steps: processing raw materials including sugar cane bagasse and deionized water; enzymatically hydrolyzing and using saccharification on the sugar cane bagasse to obtain sugar cane bagasse enzymatic hydrolysate; fermenting the sugar cane bagasse solution; distilling the fermented sugar cane bagasse solution to obtain ethanol solution and lignin solution; transferring the distilled solutions to an ethylene plant area to obtain a polymer grade ethylene product; transferring the polymer grade ethylene product to an acetic acid evaporator to generate vinyl acetate; introducing the vinyl acetate into an autoclave with methanol solution wherein said solutions undergo a reflux reaction process; alcoholysis wherein ethyl acetate is dissolved in methanol to prepare a polyvinyl acetate solution; and adding a sodium hydroxide solution.
14. The method of manufacturing sugar cane polyvinyl alcohol of claim 2 further comprising the step of: washing and deionizing the product of the alcoholysis process to obtain polyvinyl alcohol.
15. The method of manufacturing sugar cane polyvinyl alcohol of claim 14, wherein: the sugar cane bagasse is mixed with the deionized water at a solid-liquid ratio of 1:1; the mixture undergoes a steam explosion treatment comprising steam explosion conditions of 220? C. for 5 minutes; the sugar cane bagasse is ground; the ground sugar cane bagasse is sieved through a 100 mesh sieve; and the sieved sugar cane bagasse is collected.
16. The method of manufacturing sugar cane polyvinyl alcohol of claim 15, wherein: citric acid-sodium citrate buffer with pH 4.8 is added to the sugar cane bagasse wherein said citric acid-sodium citrate buffer in step is sugarcane; a mass of tetracycline and penicillin are added simultaneously to the sugar cane bagasse solution; the solution is connected to an amount of activated Trichoderma viride; the solution is enzymatically hydrolyzed at a temperature between 30? C. and 37? C. for between 48 hours and 60 hours; autoclaving the enzymatically hydrolyzed solution to obtain sugar cane bagasse enzymatic hydrolysate; the mass of tetracycline and penicillin is between 0.1% and 0.5% of the volume of the buffer solution; and the amount of activated Trichoderma viride is 10% to 15% of the quantity of sugar cane bagasse.
17. The method of manufacturing sugar cane polyvinyl alcohol of claim 16, wherein during the fermentation process: activated and expanded yeast is collected in a centrifuge tube rotating at 6000 rpm for 2 minutes; wherein the yeasts are Candida Shekhata and Saccharomyces cerevisiae 1445; the supernatant of the centrifuged solution is discarded and bacteria is collected; the collected bacteria is washed with sterile water at least once; sterile deionized water is added to resuspend the bacteria; the bacteria is inoculated into the sterilized sugar cane bagasse enzymolysis solution according to the wet weight of the bacteria; sodium hydroxide is used to adjust the pH of the solution to a pH between 5.0 and 5.5; iron sulfate and calcium carbonate are added at the moment of chelation and adsorption of lignin; the solution is fermented for a duration between 36 hours and 60 hours.
18. The method of manufacturing sugar cane polyvinyl alcohol of claim 17, wherein during the transferring of the distilled solutions to an ethylene plant area: the obtained ethanol is sent to the ethylene plant area and added with a mass of tetrafluorosilane and dodecyldimethyl tertiary amine modified ?-Al2O3 catalyst, wherein the mass of the ?-Al2O3 catalyst modified by tetrafluorosilane and dodecyldimethyl tertiary amine is between 20% and 25% of the volume of ethanol; the solution is dehydrated at a temperature between 360? C. and 470? C. to obtain crude ethylene; the crude ethylene undergoes a process to obtain a polymer grade ethylene product, said process comprising the steps of: compression; alkaline washing; drying; and rectification.
19. The method of manufacturing sugar cane polyvinyl alcohol of claim 18, wherein upon the methanol solution being added into the autoclave with the vinyl acetate: potassium persulfate solution with a volume fraction of 20% and 5M ferric sulfate solution are added as initiators, a mass of dodecyl mercaptan is added as a chain transfer agent; under protection of nitrogen, the reflux reaction occurs at a temperature between 95? C. and 100? C. for a duration of time between one and four hours, thus producing polyvinyl acetate; the added volume of methanol is between 50% and 70% of the volume of vinyl acetate; the mass of dodecyl mercaptan is 1?3% of the mass of vinyl acetate; and the volume of potassium persulfate solution added is between 5% and 15% of the volume of vinyl acetate, and the volume of 5M ferric sulfate solution added is 20% of the volume of methanol.
20. A method of manufacturing sugar cane polyvinyl alcohol comprising the steps: processing raw materials including sugar cane bagasse and deionized water; enzymatically hydrolyzing and using saccharification on the sugar cane bagasse to obtain sugar cane bagasse enzymatic hydrolysate; fermenting the sugar cane bagasse solution; distilling the fermented sugar cane bagasse solution to obtain ethanol solution and lignin solution; transferring the distilled solutions to an ethylene plant area to obtain a polymer grade ethylene product; transferring the polymer grade ethylene product to an acetic acid evaporator to generate vinyl acetate; introducing the vinyl acetate into an autoclave with methanol solution wherein said solutions undergo a reflux reaction process; and washing and deionizing the product of an alcoholysis process to obtain polyvinyl alcohol.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAIL DESCRIPTIONS OF THE INVENTION
[0019] All illustrations of the drawings are for the purpose of describing selected versions of the present invention and are not intended to limit the scope of the present invention.
[0020] As a preliminary matter, it will readily be understood by one having ordinary skill in the relevant art that the present disclosure has broad utility and application. As should be understood, any embodiment may incorporate only one or a plurality of the above-disclosed aspects of the disclosure and may further incorporate only one or a plurality of the above-disclosed features. Furthermore, any embodiment discussed and identified as being preferred is considered to be part of a best mode contemplated for carrying out the embodiments of the present disclosure. Other embodiments also may be discussed for additional illustrative purposes in providing a full and enabling disclosure. Moreover, many embodiments, such as adaptations, variations, modifications, and equivalent arrangements, will be implicitly disclosed by the embodiments described herein and fall within the scope of the present disclosure.
[0021] Accordingly, while embodiments are described herein in detail in relation to one or more embodiments, it is to be understood that this disclosure is illustrative and exemplary of the present disclosure, and are made merely for the purposes of providing a full and enabling disclosure. The detailed disclosure herein of one or more embodiments is not intended, nor is to be construed, to limit the scope of patent protection afforded in any claim of a patent issuing here from, which scope is to be defined by the claims and the equivalents thereof. It is not intended that the scope of patent protection be defined by reading into any claim a limitation found herein that does not explicitly appear in the claim itself.
[0022] Additionally, it is important to note that each term used herein refers to that which an ordinary artisan would understand such term to mean based on the contextual use of such term herein. To the extent that the meaning of a term used herein-as understood by the ordinary artisan based on the contextual use of such term-differs in any way from any particular dictionary definition of such term, it is intended that the meaning of the term as understood by the ordinary artisan should prevail.
[0023] Furthermore, it is important to note that, as used herein, a and an each generally denotes at least one, but does not exclude a plurality unless the contextual use dictates otherwise. When used herein to join a list of items, or denotes at least one of the items, but does not exclude a plurality of items of the list. Finally, when used herein to join a list of items, and denotes all of the items of the list.
[0024] The following detailed description refers to the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the following description to refer to the same or similar elements. While many embodiments of the disclosure may be described, modifications, adaptations, and other implementations are possible. For example, substitutions, additions, or modifications may be made to the elements illustrated in the drawings, and the methods described herein may be modified by substituting, reordering, or adding stages to the disclosed methods.
[0025] Accordingly, the following detailed description does not limit the disclosure. Instead, the proper scope of the disclosure is defined by the appended claims. The present disclosure contains headers. It should be understood that these headers are used as references and are not to be construed as limiting upon the subjected matter disclosed under the header.
[0026] Other technical advantages may become readily apparent to one of ordinary skill in the art after review of the following figures and description. It should be understood at the outset that, although exemplary embodiments are illustrated in the figures and described below, the principles of the present disclosure may be implemented using any number of techniques, whether currently known or not. The present disclosure should in no way be limited to the exemplary implementations and techniques illustrated in the drawings and described below.
[0027] Unless otherwise indicated, the drawings are intended to be read together with the specification, and are to be considered a portion of the entire written description of this invention. As used in the following description, the terms horizontal, vertical, left, right, up, down and the like, as well as adjectival and adverbial derivatives thereof (e.g., horizontally, rightwardly, upwardly, radially, etc.), simply refer to the orientation of the illustrated structure as the particular drawing figure faces the reader. Similarly, the terms inwardly, outwardly and radially generally refer to the orientation of a surface relative to its axis of elongation, or axis of rotation, as appropriate.
[0028] Within the context of the present invention, the term solution, unless otherwise stated, refers to the mixture produced (i.e. the product) in the aforementioned process. For example, in a method comprising two steps the product of step one, would be referred to herein as the solution is step two. To further illustrate the point, the solution of step n will be the product of step n?1.
[0029] The present disclosure includes many aspects and features. Moreover, while many aspects and features relate to, and are described in the context of a method of manufacturing sugar cane polyvinyl alcohol, embodiments of the present disclosure are not limited to use only in this context.
[0030] As shown in
[0031] As shown in
[0032] Following the raw material processing 10 step of the present invention, the sugar cane bagasse undergoes an enzymatic hydrolysis and saccharification step 20, as shown in
[0033] As shown in
[0034] In the preferred embodiment of the present invention, following the fermentation process, the solution undergoes distillation 40. During distillation 40, the solution is distilled to obtain an ethanol solution and lignin solution 41.
[0035] As shown in
[0036] The present invention further comprises a preparation method 53 of the ?-Al2O3 catalyst modified by tetrafluorosilane and dodecyldimethyl tertiary amine wherein the preparation method is a hydrochloric acid reflux-oil column forming method. In the preparation method, aluminum foil with a purity of 99.99% and a mass fraction of 11% hydrochloric acid solution is mixed at an Al/Cl molar ratio of 1.6. The mixture is then stirred at a speed of 50 r/min and slowly heated to 95? C. After the aluminum foil starts to dissolve, the speed is adjusted to 200 r/min until the aluminum foil is completely dissolved. Then, 40% methine tetraamine solution is added and reacts in a sealed tetrafluorosilane gas for 30 minutes. The solution is then mixed evenly, and dropped into a 98? C. oil column to form balls. After 4 hours, the balls are soaked in the dodecyl dimethyl tertiary amine solution for 1 to 2 hours, then moved to an autoclave at 126? C. for 17 hours. The product is then dried and roasted to obtain modified alumina.
[0037] During the acetic acid evaporation method 60, as shown in
[0038] In the preferred embodiment of the present invention, the molar ratio of oxygen, ethylene, and acetic acid is 1:6:1. Additionally, in the preferred embodiment of the present invention, the catalytic component metal palladium, gold, and potassium acetate are between 5 g/L and 10 g/L, between 3 g/L and 7 g/L, and between 40 g/L and 80 g/L, respectively.
[0039] During the reflux reaction 70 step of the present invention, as shown in
[0040] As shown in
[0041] Following alcoholysis 80, the reaction product is washed 91 with deionized water, in the washing and deionizing process 90, until the product reaches neutrality and is then dried to obtain polyvinyl alcohol 91.
[0042] Although the invention has been explained in relation to its preferred embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention.