Weatherproofing assembly for use with a group of roof windows comprising at least two roof windows and a method for weatherproofing a group of roof windows
20240279935 ยท 2024-08-22
Inventors
Cpc classification
E04D13/031
FIXED CONSTRUCTIONS
E04D13/15
FIXED CONSTRUCTIONS
International classification
Abstract
A weatherproofing assembly for use with a group of roof windows comprising at least two roof windows mounted adjacent to each other in a sloped roof structure (4) is disclosed. It comprises a first underroof collar (1, 1a), a second underroof collar (1, 1b), and a flashing assembly (5). The flashing assembly comprises a first set of flashing members including one top flashing member (51), one bottom flashing member (52), and two side flashing members (53, 54) corresponding to those used in the installation of a single roof window, and a second set of flashing members including one middle gutter flashing member (15, 19) and a sub-set of two other flashing members, said sub-set being chosen from the group comprising an over-under sub-set including one top flashing member (51) and one bottom flashing member (52) and a sides sub-set including two side flashing members (53, 54). At least one collar member (11, 12, 13, 14) of the second underroof collar comprises a reduced amount of collar material compared to the corresponding collar member of the first underroof collar.
Claims
1. A weatherproofing assembly for use with a group of roof windows comprising at least two roof windows mounted adjacent to each other in a sloped roof structure having a slope direction, where each of said at least two roof windows comprises a frame comprising a top frame member and a bottom frame member both extending horizontally in a mounted state of the roof window and two side frame members extending in the slope direction in the mounted state of the roof window, said weatherproofing assembly comprising a first underroof collar, a second underroof collar, and a flashing assembly, where each of said first underroof collar and said second underroof collar comprises a top collar member configured for extending along the top frame member of a corresponding roof window, a bottom collar member configured for extending along the bottom frame member of a corresponding roof window, and two side collar members each configured for extending along a side frame member of a corresponding roof window, said top, bottom and side collar members being made from an underroof collar material, where said top collar member, said bottom collar member, and said side collar members delimit a collar opening, and where each of said top, bottom and side collar members has a length direction extending along the collar opening and a width direction extending perpendicular to the length direction, away from the collar opening, and where said flashing assembly comprises at least one top flashing member configured for extending along a top frame member, at least one bottom flashing member configured for extending along a bottom frame member, at least two side flashing members each configured for extending along a side frame member, and at least one middle gutter flashing member configured for extending between roof windows, that the flashing assembly comprises a first set of flashing members including one top flashing member, one bottom flashing member, and two side flashing members corresponding to those used in the installation of a single roof window, and a second set of flashing members including one middle gutter flashing member and a sub-set of two other flashing members, said sub-set of two other flashing members being chosen from the group comprising an over-under sub-set including one top flashing member and one bottom flashing member and a sides sub-set including two side flashing members, and that at least one collar member of the second underroof collar comprises a reduced amount of collar material compared to a corresponding collar member of the first underroof collar.
2. The weatherproofing assembly according to claim 1, where the at least one collar member of the second underroof collar comprising the reduced amount of collar material has a reduced width compared to the width of the corresponding collar member of the first underroof collar.
3. The weatherproofing assembly according to claim 1, where the side collar members of the first underroof collar are made with a surplus of material and where the at least one collar member of the second underroof collar comprising a reduced amount of collar material is a side collar member without such a surplus of material.
4. The weatherproofing assembly according to claim 1, further comprising a third underroof collar and where the flashing assembly further comprises a third set comprising one middle gutter flashing member and two other flashing members.
5. The weatherproofing assembly according to claim 4, where the two other flashing members of the third set are a top flashing member and a bottom flashing member or two side flashing members.
6. The weatherproofing assembly according to claim 1, further comprising a fourth underroof collar and where the flashing assembly comprises a fourth set contained in a fourth packaging element and comprising two middle gutter flashing members, one for use between roof windows mounted side by side and one for roof windows mounted one above another.
7. The weatherproofing assembly according to claim 4, where at least one of the first set of flashing members and the third set of flashing members comprises a drainage gutter.
8. The weatherproofing assembly according to claim 7, where at least one drainage gutter is a telescopic drainage gutter configured for extending along the top frame member of one roof window in an un-extended state and for extending along the top frame members of two roof windows in an extended state.
9. A method for weatherproofing a group of roof windows comprising at least two roof windows mounted adjacent to each other in a sloped roof structure having a slope direction, where each of said at least two roof windows comprises a frame comprising a top frame member and a bottom frame member both extending horizontally in a mounted state of the roof window and two side frame members extending in the slope direction in the mounted state of the roof window, said method comprising the steps of: a) mounting a first underroof collar at a first roof window with a top collar member extending along the top frame member of a first roof window, a bottom collar member extending along the bottom frame member, and side collar members extending along the side frame members, said first underroof collar being made from an underroof collar material, b) mounting a second underroof collar at a second roof window mounted adjacent to the first roof window with a top collar member extending along the top frame member of a second roof window, a bottom collar member extending along the bottom frame member, and side collar members extending along the side frame members, said top, bottom and side collar members of said second underroof collar being made from an underroof collar material, and said second underroof collar having at least one collar member with a reduced amount of collar material compared to the corresponding underroof collar of the first underroof collar and being arranged so that said at least one collar member with a reduced amount of collar material extends along a frame member of the second roof window facing the first roof window, c) providing a first set of flashing members including one top flashing member, one bottom flashing member, and two side flashing members corresponding to those used in the installation of a single roof window, and a second set of flashing members including one middle gutter flashing member and a sub-set of two other flashing members, said sub-set of two other flashing members being chosen from the group comprising an over-under sub-set including one top flashing member and one bottom flashing member and a sides sub-set including two side flashing members, and d) mounting three flashing members of the first set of flashing members at the first roof window and one flashing member of the first set of flashing members at the second roof window at the frame member of the second roof window opposite the frame member facing the first roof window, and e) mounting the second set of flashing members at the second roof window with the middle gutter flashing member extending along the frame member of the second roof window facing the first roof window.
10. The method according to claim 9, further comprising f) mounting a third underroof collar at a third roof window mounted adjacent to at least one of the first roof window and the second roof window, and g) mounting a third set of flashing members comprising one middle gutter flashing member, and two other flashing members.
11. The method according to claim 9, further comprising h) mounting at least one drainage gutter along the top frame member of at least one roof window.
12. The method according to claim 11, further comprising: i) depending on the configuration of the group of roof windows, choosing between a first flashing configuration, where each of a telescopic drainage gutter of the first set of flashing members and the drainage gutter of the third set of flashing members extends along the top frame member of a corresponding roof window of two roof windows, a second flashing configuration, where the telescopic drainage gutter of the first set of flashing members extends along the top frame members of two roof windows and the drainage gutter of the third set of flashing members extends along the top frame member of another roof window, and a third flashing configuration, where the telescopic drainage gutter of the first set of flashing members extends along the top frame members of two roof windows and where the drainage gutter of the third set of flashing members is not in use, j) if having chosen the first flashing configuration in step i), mounting the telescopic drainage gutter of the first set of flashing members in an un-extended state, and, if having chosen the second flashing configuration or the third flashing configuration in step i), mounting the telescopic drainage gutter of the first set of flashing members in an extended state, and k) if having chosen the first flashing configuration or the second flashing configuration in step i), mounting the drainage gutter of the third set of flashing members.
13. The method according to 12, where at least one drainage gutter is a telescopic drainage gutter, which is brought into an extended state before or during step j) or k).
14. The method according to claim 9, further comprising l) interconnecting the first underroof collar and the second underroof collar after at least one of step b) and step c).
15. The weatherproofing assembly according to claim 3, where the surplus material of the side collar members of the first underroof collar is pleating.
16. The method according to claim 10, further comprising h) mounting at least one drainage gutter along the top frame member of at least one roof window.
17. A weatherproofing assembly for use with a group of roof windows comprising at least two roof windows mounted adjacent to each other in a sloped roof structure having a slope direction, where each of said at least two roof windows comprises a frame comprising a top frame member and a bottom frame member both extending horizontally in a mounted state of the roof window and two side frame members extending in the slope direction in the mounted state of the roof window, said weatherproofing assembly comprising a first underroof collar, a second underroof collar, and a flashing assembly, where each of said first underroof collar and said second underroof collar comprises a top collar member configured for extending along the top frame member of a corresponding roof window, a bottom collar member configured for extending along the bottom frame member of a corresponding roof window, and two side collar members each configured for extending along a side frame member of a corresponding roof window, said top, bottom and side collar members being made from an underroof collar material, where said top collar member, said bottom collar member, and said side collar members delimit a collar opening, and where each of said top, bottom and side collar members has a length direction extending along the collar opening and a width direction extending perpendicular to the length direction, away from the collar opening, and where said flashing assembly comprises at least one top flashing member configured for extending along a top frame member, at least one bottom flashing member configured for extending along a bottom frame member, at least two side flashing members each configured for extending along a side frame member, and at least one middle gutter flashing member configured for extending between roof windows, that the flashing assembly comprises a first set of flashing members contained in a first packaging element and including one top flashing member, one bottom flashing member, and two side flashing members corresponding to those used in the installation of a single roof window, and a second set of flashing members contained in a second packaging element and including one middle gutter flashing member and a sub-set of two other flashing members, said sub-set of two other flashing members being chosen from the group comprising an over-under sub-set including one top flashing member and one bottom flashing member and a sides sub-set including two side flashing members, and that at least one collar member of the second underroof collar comprises a reduced amount of collar material compared to a corresponding collar member of the first underroof collar and wherein the second underroof collar is contained in said second packaging element with said one middle gutter flashing member and the sub-set of two other flashing members.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0034] In the following description embodiments of the invention will be described with reference to the schematic drawings, in which
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DESCRIPTION OF EMBODIMENTS
[0051] Referring initially to
[0052] Each collar member has a length direction L extending along the collar opening 15 and a width direction W extending perpendicular to the length direction, away from the collar opening. In
[0053] Each collar member further comprises an inner portion 111, 121, 131, 141 and an outer portion 112, 122, 132, 142. The inner portions define the collar opening 15 and are here configured for extending up along the outer sides of a frame of a roof window, while the outer portions extend away from the collar opening and are configured for extending over and coming into contact with a roof structure. In this embodiment the side collar members 13, 14 are made with a pleating providing a surplus of material.
[0054]
[0055] Laths 41 are typically used in roof structures comprising rafters and serve to support roofing materials (not shown) consisting of smaller units, such as tiles or roofing panels. Other types of roof structures, such as concrete roofs, do not include laths and the underroof collar may then not need a surplus of material. In such cases the side collar members 13, 14 can be without pleating as shown for the top collar member 11 and bottom collar member 12.
[0056] The drainage gutter 3 is mounted on top of the top collar member 11 to drain off water coming from the underroof 42 above the roof window, whereby reducing the water-load on the top collar member. Furthermore, the top collar member 11 is wider in its width direction W than the bottom collar member 12 to facilitate proper integration with the roof structure.
[0057] Today, underroof collars 1 are mounted in substantially the same way, regardless if used on a single roof window is in
[0058] A prior art flashing assembly 5 for use with two roof windows mounted adjacent to each other side by side in a sloped roof structure 4 similar to that in
[0059] The flashing assembly 5 comprises two top flashing members 51 each configured for extending along a top frame member 21, two bottom flashing members 52 each configured for extending along a bottom frame member 22, two side flashing members 53, 54 each configured for extending along a side frame member 23, 24, and a middle gutter flashing member 55 configured for extending between the two roof windows. Common to all flashing members is that they comprise an outer portion 511, 521, 531, 541, 551 configured for extending substantially in plane with the roof structure and at least one inner portion 512, 522, 532, 542, 552 configured for extending up along a frame member of a roof window.
[0060] The top flashing members 51 and the bottom flashing members 52 are provided with corner sections, 513, 514, 523, 524 configured for establishing an overlap with the side flashing members 53, 54 and the middle gutter flashing member 55, and cover members 56, 57 are provided for interconnecting the corner sections 514 of the top flashing members above the middle gutter flashing member.
[0061] In
[0062] References to right and left are to be understood as references to the flashing assemblies and the frames of roof windows as shown in the drawing, and thus as seen by a person viewing them from outside a building in which they are mounted.
[0063] The present invention is concerned with providing an improved weatherproofing assembly comprising both underroof collars and flashing members for used with a group of roof windows.
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[0068] The type C underroof collar may be a standard underroof collar otherwise used with single roof windows mounted in roof structures where no surplus of material is needed.
[0069] The three different configurations of underroof collars shown in
[0070]
[0071] The scissors 7 are shown at the top collar members 11 of the underroof collars 1 for use on the roof windows in the lowermost row of the matrix and in positions indicating that the width of the top collar members can be reduced. As explained with reference to
[0072] Tape 6 is shown only at the right-hand side collar members 14 of four underroof collars 1 as taping along these sides will interconnect all underroof collars of the set along the side collar members 13, 14. Additionally, or alternatively, tape may be used along the top and bottom collar members 11, 12 to interconnect underroof collars arranged one above the other in the slope direction D.
[0073] Any matrix, where roof windows are arranged side-by-side, will include a roof window corresponding to the roof window marked I in
[0074] In
[0075] Turning now to
[0076] The type A underroof collar to be used with the roof window corresponding to that marked I in
[0077] These underroof collars 1 are shown with cutting indications 16, here in the form of broken lines, showing where they are to be cut when used in a two-by-three matrix, when roof windows are mounted close to each other. Underroof collars AI, CII, and BIII are provided with cutting indications on their top collar members 11, underroof collars AIV, CV, and BVI are provided with cutting indications on their bottom collar members 12, and underroof collars CII and CV are provided with cutting indications on their side collar members 13, 14. It is to be understood that it is presently preferred to use underroof collars made with a reduced amount of material, rather than cutting them to size at the installation site and that the cutting indications may therefor also represent a different embodiment of each underroof collar made with smaller dimensions. Cutting to size may, however, be preferred in some instances to keep the number of different underroof collars to be kept on stock at a reasonable level.
[0078] In the embodiment shown in
[0079] With the cutting indications shown in
[0080] In the embodiment in
[0081] In
[0082] In case only some of the cutting indications 16 are to be used, information about which to use can be provided in a separate installation guide and/or printed on the underroof collar.
[0083] In
[0084] Whereas the type A and type B underroof collars in
[0085] The underroof collars of type A and type B shown in the drawing all have a surplus of material in the form of a pleating at the side collar members projecting away from the matrix of roof windows, over the roof structure, while the other side collar members are flat. As described above, a pleating allows the side collar members of the underroof collars to be unfolded and come down and around laths of a roof structure, but other roof structures may require a smaller surplus of material or no surplus at all. It will thus be understood that the pleating shown is only an example of how a side collar member may be different from a flat side collar member, and that the difference between the side collar members may be embodied differently, for example by the side collar members being of different width in a state of delivery.
[0086]
[0087] The flashing assembly in
[0088] The first set I is a standard flashing assembly of the type used for a single roof window mounted alone in a roof structure, and it is intended that this set of flashing members will be packed together with the standard underroof collar 1a, so that this packed set will correspond to that supplied for a single standard roof window. The second set II comprises the supplementary flashing members needed for weatherproofing two roof windows mounted side by side as indicated by the two roof window frames 2a, 2b, and it is intended that this set of flashing members will be packed together with the underroof collar 1b having a reduced amount of material at the left-hand side collar member 13. In this way, this latter set will serve as a supplementary set, one or more of which can be combined with a standard set whenever roof windows are to be mounted side by side, and possibly also for matrix configurations.
[0089] As shown by the arrows in
[0090] The middle gutter flashing member 55 of the second set II is mounted between the two roof window frames 2a, 2b, covering the gap between them, and the top flashing member 51 and the bottom flashing member 52 of the second set II are mounted at the top and bottom of the right-hand roof window frame 2b.
[0091] It is to be understood that it would work equally well to mount the top flashing member 51, the bottom flashing member 52, and the right-hand side flashing member 54 of the first set I at the right-hand frame 2b and the flashing members of the second set II at the left-hand frame 2a.
[0092] In the embodiment shown in
[0093] In
[0094] The first set I of flashing members and the second set II of flashing members in
[0095] The middle gutter flashing member 55, top flashing member 51, and bottom flashing member 52 of the third set III are mounted at the frame 2c of the third roof window as indicated by the arrows in
[0096] The drainage gutter 58 of the third set III is depicted as a telescopic drainage gutter, but in this situation the telescopic function in not necessary, as the drainage gutter of the first set I is capable of extending along both the first frame 2a and the second frame 2b. The drainage gutter 58 of the third set III may therefore be mounted so that it extends along the top frame member of third frame 2c in an un-extended state. It is, however, also possible to provide the third set III of flashing members with a simpler, non-extendable drainage gutter, or to extend the telescopic drainage gutter of the third set to also extend over the second frame 2b and leave the drainage gutter of the first set I un-extended. The drainage gutters of the first set I and the third set III will typically be inclined in opposite directions, so that one drains off water at one side of the group of roof windows and the other drains off water at the other side. They may, however, also be arranged in continuation of each, possibly interconnected, so that they form one gutter. A connector piece for interconnecting drainage gutters may be provided, for example as part of the third set.
[0097] Another embodiment of a group of roof windows, represented by two frames 2a, 2d mounted one above the other in the slope direction D, is shown in
[0098] A further embodiment of a group of roof windows, represented by three frames 2a, 2b, 2d mounted in a L-shaped configuration, is shown in
[0099] A still further embodiment of a group of roof windows, represented by four frames 2a, 2b, 2d, 2e mounted in a two by two matrix configuration, is shown in
[0100] When mounting this flashing assembly, the first flashing member 54 of the first set I is mounted at the right-most side frame member 24 of the lowermost row of roof windows as described with reference to
[0101] As will be understood by the skilled person, any group of roof windows can be weatherproofed using a combination of the sets of flashing members shown in the drawing, as long as the frames 2a, 2b, 2c, 2d, 2e are aligned horizontally and in the slope direction D.
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[0103] Set I comprises a top flashing member, a bottom flashing member, two side flashing members, possibly a drainage gutter, and a standard underroof collar.
[0104] Set IIa and set IIb each comprises one middle gutter flashing member, two other flashing members, and an underroof collar. In set IIa the two other flashing members are a top flashing member and a bottom flashing member, corresponding to the sets of flashing members marked II in
[0105] Set III comprises a middle gutter flashing member, a top flashing member, a bottom flashing member, possibly a drainage gutter, and one side collar member of the underroof collar comprises a reduced amount of material.
[0106] Set IV comprises two middle gutter flashing members, one for use between roof windows mounted side by side and one for roof windows mounted one above another, and one side collar member and either the top collar member or the bottom collar member of the underroof collar comprises a reduced amount of material.
[0107] The first weatherproofing assembly 102 is composed of sets I and IIa, corresponding to the situation shown in
[0108] The second weatherproofing assembly 104 is composed of sets I and IIb, corresponding to the situation shown in
[0109] The third weatherproofing assembly 103 is composed of sets I, IIa, and III, corresponding to the situation shown in
[0110] The fourth weatherproofing assembly 105 is composed of sets I, IIb, and III, corresponding to the situation shown in
[0111] The fifth weatherproofing assembly 106 is composed of sets I, IIb, III, and IV, corresponding to the situation shown in
[0112] The sixth weatherproofing assembly 107 is composed of set I, two other sets, and a separately packed drainage gutter 584. This is intended to illustrate that set III does not need to include a drainage gutter, and that it is also possible to provide the first set I without a drainage gutter. As drainage gutters are only used with some roofing materials and in certain roof structures, this may allow a broader use of set I and/or set III, and avoid or reduce scrapping of drainage gutters.
[0113] The separately packed sets forming a weatherproofing assembly may be interconnected using straps 9, as shown on the last weatherproofing assembly 507, or an adhesive.
[0114] In
[0115] Above the invention has been described primarily with reference to new installations of groups of roof windows, but it is to be understood that it is also advantageous when adding one or more new roof windows adjacent to an existing roof window. In the example shown in