IMAGE FORMATION UNIT AND IMAGE FORMATION APPARATUS
20240280926 ยท 2024-08-22
Assignee
Inventors
Cpc classification
International classification
Abstract
An image formation unit according to an embodiment may include: an image formation part with a developer reception port; a developer cartridge including: a developer storage section with a developer supply port; a shutter movable between an open position and a closed position; a lock engagement member; and an operation part configured to be operated to move the shutter and rotate the lock engagement member. When the shutter moves from the open position to the closed position that closes the developer supply port and the lock engagement member rotates in conjunction with movement of the operation part, the lock engagement member is engaged with the image formation part to separate the developer cartridge from a peripheral portion of the developer reception port.
Claims
1. An image formation unit comprising: an image formation part including a developer reception port and configured to form a developer image with a developer; and a developer cartridge including: a storage section that stores therein the developer; a developer supply port provided at the storage section; a shutter movable between an open position that opens the developer supply port and a closed position that closes the developer supply port; a lock engagement member rotatably provided with respect to the storage section; and an operation part configured to be operated to move the shutter and rotate the lock engagement member, wherein the developer is supplied from the storage section to the developer reception port through the developer supply port, in a state where the developer cartridge is installed to the image formation part such that the developer supply port overlaps with the developer reception port, the developer cartridge contacts a peripheral portion of the developer reception port, and the shutter is in the open position, and when the shutter moves from the open position to the closed position in conjunction with a movement of the operation part and the lock engagement member rotates in conjunction with the movement of the operation part, the lock engagement member is engaged with the image formation part and the developer cartridge is separated from the peripheral portion of the developer reception port.
2. The image formation unit according to claim 1, wherein the lock engagement member includes a first engagement portion, the image formation part includes a support portion configured to be engaged with the first engagement portion, and when the lock engagement member rotates in conjunction with the movement of the operation part, the first engagement portion is engaged with the support portion and the developer cartridge is separated from the peripheral portion.
3. The image formation unit according to claim 2, wherein the first engagement portion comprises a protrusion.
4. The image formation unit according to claim 1, wherein the lock engagement member includes a second engagement portion, the image formation part includes a third engagement portion configured to be engaged with the second engagement portion, and when the lock engagement member rotates in conjunction with the movement of the operation part, the second engagement portion is engaged with the third engagement portion and the developer cartridge contacts the peripheral portion.
5. The image formation unit according to claim 4, wherein the second engagement portion comprises a groove.
6. The image formation unit according to claim 1, wherein the image formation part includes a guide portion configured to guide the developer cartridge, and the guide portion includes a first groove portion configured to guide the developer cartridge in a separation direction in which the developer supply port and the developer reception port are separated from each other.
7. The image formation unit according to claim 6, wherein the guide portion includes a second groove portion configured to guide the developer cartridge in a first pullout direction different from the separation direction.
8. The image formation unit according to claim 7, wherein the guide portion includes a third groove portion configured to guide the developer cartridge in a second pullout direction different from the separation direction, wherein the second pullout direction is steeper than the first pullout direction.
9. The image formation unit according to claim 1, wherein the lock engagement member is provided at the shutter.
10. The image formation unit according to claim 1, wherein the lock engagement member is provided as a separate member from the shutter.
11. The image formation unit according to claim 1, wherein the developer cartridge is configured, in conjunction with the rotation of the lock engagement member, to move away from the developer reception port after the developer supply port is closed by the shutter.
12. An image formation apparatus comprising: the image formation unit according to claim 1.
13. An image formation apparatus comprising: the image formation unit according to claim 1; a transfer member configured to transfer the developer image formed by the image formation unit to a medium; and a fixation device configured to fix the developer image to the medium.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
DETAILED DESCRIPTION
[0026] Descriptions are provided hereinbelow for one or more embodiments based on the drawings. In the respective drawings referenced herein, the same constituents are designated by the same reference numerals and duplicate explanation concerning the same constituents is omitted. All of the drawings are provided to illustrate the respective examples only.
[0027] An image formation unit and an image formation apparatus according to one or more embodiments are described below with reference to the drawings. The following one or more embodiments are merely examples, and various changes and modifications care possible within the scope of the disclosure.
[0028] A basic structure of the image formation unit is the same on left and right sides (that is, at both longitudinal ends of the developer cartridge). Therefore, only one of the left and right sides of the image formation unit may be illustrated and explained for avoid redundancies. Although it is preferable that the structure of the image formation unit be the same on the left and right sides, it may be possible to employ different structures on the left and right sides of the image formation unit. The letters L and R at the ends of the reference signs indicate the components of the image formation unit are provided on the left side and the right side. Note that the components of the image formation unit that are provided both on the left and right side in an embodiment may be provided only on one of the left side and right side.
Image Formation Apparatus 1
[0029]
[0030] In an embodiment, the image formation apparatus 1 is the printer configured to form an image on a printing medium such as paper using an electrophotographic process. The image formation apparatus 1 includes an image formation unit 3 serving as a printing mechanism. The image formation unit 3 is configured to be detachable from a main body (a housing 2) of the image formation apparatus 1. The image formation apparatus 1 may be a color printer having a plurality of image formation units 3. The front cover 6 is attached to the main body of the image formation apparatus 1 so as to be openable and closable with respect to the main body.
[0031] The image formation unit 3 is a printing mechanism that forms a developer image (a toner image) using, for example, black developer (black toner). However, the color of the developer is not limited to black. The image formation unit 3 includes a drum unit 4 as an image formation part (an image formation device), and a developer cartridge (a toner cartridge) 5 as a developer container that is detachably attached to the drum unit 4.
[0032] A lower portion of the inside of the housing 2 of the image formation apparatus 1 is provided with: a medium cassette 10 configured to store therein printing media, a pickup roller 11 configured to feed out the printing media stored in the media cassette 10 one by one, and a pair of rollers including a retard roller 12 and a conveyance roller 13 configured to correct a skew of the printing medium (i.e. the state in which the paper is fed diagonally). The inside of the housing 2 of the image formation apparatus 1 is also provided with: a pair of conveyance rollers 14 and a pair of conveyance rollers 15 configured to convey the printing medium along a conveyance path 16; the conveyance path 16 that guides the printing medium, and an optical head 18 serving as an exposure device; a transfer roller 17 serving as a transfer part or a transfer member configured to transfer a developer image (a toner image) formed by the image formation unit 3 onto the printing medium; a fixation device 19 configured to heat and pressurize the developer image on the printing medium to fix the developer image to the printing medium; and a conveyance path 20 for discharging the printing medium that has passed through the fixation device 19 to the outside of the housing 2. The optical head 18 is, for example, a light emitting element (LED) array head or a laser scanning device. The inside of the housing 2 of the image formation apparatus 1 is also provided with a plurality of unillustrated medium sensors configured to detect a passage of the printing medium, and an unillustrated conveyance roller(s) configured to convey the printing medium.
[0033] The drum unit 4 serving as the image formation part includes a charging roller 43 serving as a charging member, a photosensitive drum 40 serving as an image carrier a surface of which is configured to be uniformly charged by the charging roller 43, and a development roller 41 serving as a development member, a development blade 42 serving as a layer formation blade, a supply roller 46 serving as a developer supplying member, a cleaning blade 44 serving as a cleaning member, and a waste developer conveyance member 45. The development roller 41, the development blade 42, and the supply roller 46 constitute a development unit or a development device configured to supply the developer onto the photosensitive drum 40 so as to develop an electrostatic latent image on the photosensitive drum 40 formed by the optical head 18.
[0034] Image data is input to the optical head 18 of the image formation unit 3. In the image formation unit 3, the optical head 18 emits light based on the image data to expose the uniformly charged surface of the photosensitive drum 40 with the emitted light to thereby form the electrostatic latent image on the surface of the photosensitive drum 40.
[0035] The developer supplied from the developer cartridge 5 into a development chamber 47 is strongly rubbed by the supply roller 46 and the development roller 41 and is triboelectrically charged. The developer is supplied to the development roller 41 via the supply roller 46, is made into a thin layer on the development roller 41 by the development blade 42 , and is conveyed to a contact portion between the photosensitive drum 40 and the development roller 41.
[0036] The developer on the development roller 41 is transferred onto the photosensitive drum 40 by electrostatic force, so as to form (develop) a developer image corresponding to the electrostatic latent image on the photosensitive drum 40. The transfer roller 17 is arranged below the photosensitive drum 40 of the image formation unit 3. The transfer roller 17 transfers the developer image from the photosensitive drum 40 onto the printing medium that is being conveyed between the photosensitive drum 40 and the transfer roller 17. While the printing medium having the developer image transferred thereon passes through the fixation device 19, the fixation device 19 fixes the developer image onto the printing medium.
Image Formation Unit 3
[0037]
[0038] The image formation unit 3 illustrated in
[0039] In an embodiment, the developer cartridge 5 is inserted in an insertion direction Da and pulled out in a pullout direction Db at a predetermined angle ? (for example, 15?) with respect to the drum unit 4 (that is, with respect to the horizontal direction of the image formation apparatus 1), so as to be attached to and detached from the dram unit 4.
[0040] The drum unit 4 includes a photosensitive drum 40, a development roller 41, a development blade 42, a charging roller 43, a cleaning blade 44, a waste developer transport member 45, a supply roller 46, a development chamber 47, and left and right side frames 49 (right side frame 49R (see
[0041] The side frames 49 on the left and right sides of the drum unit 4 each include a guide groove 490 (guide groove 490R on the right side (see
[0042]
[0043] The developer cartridge 5 includes a storage portion 50, the shutter 51, left and right side frames 52 (left side frame 52L (see
[0044] The shutter 51 is rotatably supported by the side frames 52 (52L, 52R) of the developer cartridge 5, such that the shutter 51 is movable between a locked position illustrated in
[0045] Each of the side frames 52 of the developer cartridge 5 includes a guide rib 520 as a guide member. Note that among the guide ribs 520 on the left and right sides, only the left side guide rib 520L is illustrated and the right side guide rib is not illustrated in the figures. Each of the guide ribs 520 includes a tail end side guide portion 5202 thereof at the upstream end portion in the insertion direction Da of the developer cartridge 5, and a leading end side guide portion 5201 thereof at the downstream end portion in the insertion direction D1 of the developer cartridge 5. Note that among the tail end side guide portions 5202 on the left and right sides, the tail end side guide portion 5202L on the left side is illustrated and the tail end side guide portion on the right side is not illustrated in the figures. Also, among the front end guide portions on the left and right sides, only the leading end side guide portion 5201L on the left side is illustrated and the leading end side guide portion on the right side is not illustrated in the figures.
[0046] The developer cartridge 5 is attached to the drum unit 4 such that the developer supply port 500 overlaps the developer reception port 470 and the developer cartridge 5 contacts the sealing member 471 provided at the peripheral part of the developer reception port 470. In the state where the shutter 51 is in the open position, the developer is supplied from the storage portion 50 to the developer reception port 470 through the developer supply port 500. Further, when the shutter 51 moves from the open position to the closed position in conjunction with the movement of the operation lever 53 serving as the operation part and the lock engagement members 512 (only 512L illustrated) moves in conjunction with the movement of the operation lever 53, the lock engagement members 512 (only 512L illustrated) engage with the drum unit 4 so that the developer cartridge 5 is lifted and the developer cartridge 5 is separated from the seal member 471 of the drum unit 4. In other words, in conjunction with the movement of the operation lever 53 serving as the operation part, the lock engagement members 512 (only 512L illustrated) engage with the drum unit 4 and the developer cartridge 5 separates from the seal member 471 of the drum unit 4.
Removal of Developer Cartridge
[0047] Next, an operation of removing the developer cartridge 5 from the drum unit 4 is explained with reference to
[0048] When the developer cartridge 5 is installed (mounted) to the drum unit 4, that is, when the shutter 51 is in the locked position, the image formation unit 3 is in the locked state illustrated in
[0049] When the shutter 51 is rotated from the locked state toward the unlocked position (TC pullout position) in conjunction with movement of the operation lever 53, the components are positioned as illustrated in
[0050] When the shutter 51 is further rotated toward the TC pullout position in conjunction with further movement of the operation lever 53, the protrusion 5121L of the lock engagement member 512L is in contact with the support portion 472L of the development chamber 47, so that a force is generated in the direction of moving the developer cartridge 5 upward. Thus, the leading end side guide portion 5201L move upward while being guided by the first groove portion 4901L, so that a portion of the developer cartridge 5 on the shutter 51 side moves upward with respect to a portion of the developer cartridge 5 on the operation lever 53 side and thus the developer cartridge 5 is lifted up as illustrated in
[0051] In the state where the shutter 51 is rotated to the TC pullout position, the developer cartridge 5 is separated from the sealing member 471, the leading end side guide portion 5201L is located at a position between the third groove portion 4903L and the second groove portion 4902L, and thus the developer cartridge 5 can be pulled out from the drum unit 4 in the pullout direction Db and then in the pullout direction Db (illustrated in
[0052] Next, the user operation for removing the developer cartridge 5 from the drum unit 4 is described below with respect to
[0053] When removing the developer cartridge 5 from the drum unit 4, the user operates the operation lever 53 to rotate the shutter 51 from the lock position toward the TC pullout position and to separate the developer cartridge 5 from the sealing member 471, and thus the developer cartridge 5 becomes in the state where the developer cartridge 5 can be pulled out in the pullout direction Db opposite to the insertion direction Da. When the user pulls out the developer cartridge 5 in the pullout direction Db from this state, the developer cartridge 5 moves while the developer cartridge 5 is kept apart from the sealing member 471 with the leading end side guide portion 5201L being guided by the second groove portion 4902L, and the developer cartridge 5 is removed from the drum unit 4.
Installation of Developer Cartridge 5
[0054] Next, an operation of installing the developer cartridge 5 to the drum unit 4 is explained with reference to
[0055]
[0056] When installing the developer cartridge 5 in the drum unit 4, the installation procedure is performed in the following order: (i) the state illustrated in
[0057] First, when the user inserts the developer cartridge 5 into the drum unit 4 in the insertion direction Da, the developer cartridge 5 becomes in the mid-insertion state illustrated in
[0058] When the developer cartridge 5 is further inserted in the insertion direction Da, the developer cartridge 5 gets in the mid-insertion state illustrated in
[0059] When the developer cartridge 5 is further inserted in the insertion direction Da, the insertion is completed as illustrated in
[0060] When the user operates the operation lever 53 with the developer cartridge 5 inserted in the TC pullout position, the developer cartridge 5 gets in the middle of transitioning to the locked state illustrated in
[0061] When the user operates the operation lever 53 to further rotate the shutter 51 in the clockwise direction, the developer cartridge 5 gets in the locked state illustrated in
EFFECTS
[0062] As explained above, when removing the used developer cartridge 5 from the drum unit 4, the developer cartridge 5 is separated from the sealing member 471 before the operation of pulling out the developer cartridge 5. Accordingly, during the operation of pulling the developer cartridge 5 in the pulling direction Db, the sealing member 471 is no longer rubbed by the developer cartridge 5. Therefore, it is possible to prevent the developer attached to the seal member 471 from scattering and contaminating the inside of the image formation apparatus 1.
[0063] Furthermore, when installing the developer cartridge 5 to the drum unit 4, the developer cartridge 5 is inserted to a position where the developer supply port 500 is located above the developer reception port 470 while the developer cartridge 5 and the sealing member 471 are kept separated and then moved in a downward direction (that is, in the direction toward the sealing member 471). Therefore, it is possible to prevent the seal member 471 from being rubbed against the developer cartridge 5 and thus deformed, which allows the developer cartridge 5 and the sealing member 471 to stably contact each other, unlike a configuration in which the developer cartridge 5 is inserted with the developer cartridge 5 and the seal member 471 being in contact with each other until the developer supply port 500 is positioned above the developer reception port 470.
MODIFICATIONS
[0064]
[0065] In the above description, the case has been described in which the image formation apparatus 1 is the monochrome printer. However, the image formation apparatus 1 may be a color printer, a copying machine, a facsimile machine, a multifunction device, or the like.
[0066] The invention includes other embodiments or modifications in addition to one or more embodiments and modifications described above without departing from the spirit of the invention. The one or more embodiments and modifications described above are to be considered in all respects as illustrative, and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description. Hence, all configurations including the meaning and range within equivalent arrangements of the claims are intended to be embraced in the invention.