Wet-Resistant Fluoride Red Phosphor and Preparation and Application thereof, and White Light LED Device
20240279544 ยท 2024-08-22
Inventors
- Lei Chen (Hefei, CN)
- Yanguang GUO (Hefei, CN)
- Shuanghong WEI (Hefei, CN)
- Qi LIU (Hefei, CN)
- Yabing WU (Hefei, CN)
- Ping CHEN (Hefei, CN)
- Guoqing TONG (Hefei, CN)
- Yang JIANG (Hefei, CN)
- Haiyong NI (Hefei, CN)
Cpc classification
H01L33/504
ELECTRICITY
Y02B20/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present disclosure relates to the field of inorganic non-metallic optoelectronic functional materials, and discloses wet-resistant fluoride red phosphor and preparation and application thereof, and a white light LED device. The fluoride red phosphor is a core-shell structure: the core is Mn.sup.4+ doped fluoride red phosphor, and the chemical structural formula is A.sub.2B.sub.1-xF.sub.6:xMn.sup.4+, herein A is at least one of Li, Na, K, Rb, and Cs, B is at least one of Ti, Si, Ge, Zr, and Sn, and 0?x?0.4; and the shell is a cubic perovskite-type compound, and the chemical structural formula is CMgF.sub.3, herein C is at least one of Li, Na, K, Rb, and Cs. The present disclosure uses CMgF.sub.3 generated as a coating waterproof layer, to form the A.sub.2B.sub.1-xF.sub.6:xMn.sup.4+ core-shell structure of which the surface is coated by CMgF.sub.3, and a wet-resistant problem of the fluoride red phosphor is overcome.
Claims
1. Wet-resistant fluoride red phosphor, wherein the fluoride red phosphor is a core-shell structure: the core is Mn.sup.4+ doped fluoride red phosphor, and the chemical structural formula is A.sub.2B.sub.1-xF.sub.6:xMn.sup.4+, wherein A is at least one of Li, Na, K, Rb, and Cs, B is at least one of Ti, Si, Ge, Zr, and Sn, and 0?x?0.4; and the shell is a cubic perovskite-type compound, and the chemical structural formula is CMgF.sub.3, wherein C is at least one of Li, Na, K, Rb, and Cs.
2. The wet-resistant fluoride red phosphor according to claim 1, wherein the molar ratio of the shell to the core is 0.005-1.0.
3. The wet-resistant fluoride red phosphor according to claim 1, wherein A is at least one of Na and K, B is at least one of Ti and Si, and C is at least one of Na and K.
4. The wet-resistant fluoride red phosphor according to claim 1, wherein the molar ratio of the shell to the core is 0.2, 0.4, 0.6, 0.8, or 1.0.
5. The wet-resistant fluoride red phosphor according to claim 1, wherein the fluoride red phosphor is K.sub.2TiF.sub.6:0.08Mn.sup.4+@KMgF.sub.3, the molar ratio of the shell to the core is 0.2.
6. The wet-resistant fluoride red phosphor according to claim 1, wherein the fluoride red phosphor is K.sub.2SiF.sub.6:0.08Mn.sup.4+@ KMgF.sub.3, the molar ratio of the shell to the core is 0.2.
7. The wet-resistant fluoride red phosphor according to claim 1, wherein the fluoride red phosphor is K.sub.2TiF.sub.6:0.08Mn.sup.4+@NaMgF.sub.3, the molar ratio of the shell to the core is 0.2.
8. A preparation method for the wet-resistant fluoride red phosphor according to claim 1, comprising the following steps: S1: preparing CHF.sub.2 aqueous solution and Mg(NO.sub.3).sub.2 aqueous solution, wherein C is at least one of Li, Na, K, Rb, and Cs; S2: mixing the Mn.sup.4+ doped fluoride red phosphor with the CHF.sub.2 aqueous solution and stirring uniformly, to obtain mixed solution; S3: continuously stirring the mixed solution, dropwise adding the Mg(NO.sub.3).sub.2 aqueous solution into the mixed solution, and after dropwise adding, performing stirring, solid-liquid separating, washing, and drying sequentially, to obtain A.sub.2B.sub.1-xF.sub.6:xMn.sup.4+ core-shell structure fluoride red phosphor of which the surface is coated with CMgF.sub.3; and S4: soaking the A.sub.2B.sub.1-xF.sub.6:xMn.sup.4+ core-shell structure fluoride red phosphor of which the surface is coated with CMgF.sub.3 in water, and performing the solid-liquid separating, washing, and drying, to obtain the wet-resistant fluoride red phosphor.
9. The preparation method for the wet-resistant fluoride red phosphor according to claim 8, wherein, the molar concentration of the CHF.sub.2 aqueous solution is 0.001-10 mol/L; the molar concentration of the Mg(NO.sub.3).sub.2 aqueous solution is 0.001-10 mol/L; the usage amount ratio of the CHF.sub.2 aqueous solution, the Mg(NO.sub.3).sub.2 aqueous solution, and the Mn.sup.4+ doped fluoride red phosphor is (0.01-30) L: (0.01-10) L: 1 g; and the molar amount of the Mn.sup.4+ doped fluoride red phosphor is 0.001-0.40 mol.
10. The preparation method for the wet-resistant fluoride red phosphor according to claim 8, wherein in Step S2, the stirring rate is 50-1200 rpm, and the stirring time is 0-60 min.
11. The preparation method for the wet-resistant fluoride red phosphor according to claim 8, wherein in Step S3, the stirring rate of the continuously stirring is 50-1200 rpm; the stirring rate after the dropwise adding is 50-1200 rpm, and the stirring time is 0-60 min; and the dripping rate is 1-90 seconds/drop.
12. The preparation method for the wet-resistant fluoride red phosphor according to claim 8, wherein in Step S4, the soaking time is 1-60 h.
13. The preparation method for the wet-resistant fluoride red phosphor according to claim 8, wherein in Step S4, the soaking time is 12 h, 24 h, 48 h, or 60 h.
14. The preparation method for the wet-resistant fluoride red phosphor according to claim 8, wherein the preparation method comprising the following steps: S1: preparing KHF.sub.2 aqueous solution and the Mg(NO.sub.3).sub.2 aqueous solution; S2: mixing K.sub.2TiF.sub.6:xMn.sup.4+ with the KHF.sub.2 aqueous solution and stirring for 30 min, to obtain mixed solution; S3: continuously stirring the mixed solution, dropwise adding the Mg(NO.sub.3).sub.2 aqueous solution into the mixed solution, and after dropwise adding, performing stirring for 30 min, performing solid-liquid separating, washing, and performing drying at 70? C., to obtain K.sub.2TiF.sub.6:xMn.sup.4+@KMgF.sub.3; and S4: soaking the K.sub.2TiF.sub.6:Mn.sup.4+@KMgF.sub.3 in water for 24 h, and performing the solid-liquid separating, washing, and drying, to obtain the wet-resistant fluoride red phosphor.
15. An application of the wet-resistant fluoride red phosphor according to claim 1 used as a red component of a white light LED device serving as a display backlight source and a high color rendering and high contrast lighting source.
16. A white light LED device serving as a display backlight source and a high color rendering and high contrast lighting source, wherein the white light LED device comprises a red component, a green component, and a blue component; and the red component is the wet-resistant fluoride red phosphor according to claim 1.
17. The white light LED device according to claim 16, wherein the green component is a green phosphor with a peak emission wavelength of 520-560 nm and a half peak width of less than 35 nm; and the blue component is an InGaN blue-emitting chip.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0063] By describing exemplary implementation modes of the present disclosure in more detail in combination with drawings, the above and other purposes, features, and advantages of the present disclosure may become more apparent, herein in the exemplary implementation modes of the present disclosure, the same reference signs typically represent the same components.
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DETAILED DESCRIPTION OF THE INVENTION
[0092] Preferred embodiments of the present disclosure are described in more detail below. Although the preferred embodiments of the present disclosure are described below, it should be understood that the present disclosure may be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present disclosure more thorough and complete, and fully convey the scope of the present disclosure to those skilled in the art.
[0093] In the following examples: [0094] Mn.sup.4+ doped fluoride red phosphor was prepared by a means of secondary crystallization assisted with ion exchange; [0095] KHF.sub.2 was purchased from Shanghai SanAiSi Reagent Co., Ltd., and the analytical purity AR is 99%; [0096] Mg(NO.sub.3).sub.2.Math.6H.sub.2O was purchased from Tianjin Damao Chemical Reagent Factory, and the analytical purity AR is 99%; and [0097] anhydrous ethanol was purchased from Sinopharm Group Chemical reagent Co., Ltd, and the analytical purity is 99.7%.
Example 1
[0098] This example provided wet-resistant fluoride red phosphor K.sub.2TiF.sub.6:Mn.sup.4+@KMgF.sub.3, and the fluoride red phosphor was a core-shell structure; [0099] the core was K.sub.2TiF.sub.6:Mn.sup.4+, herein the doping concentration of Mn.sup.4+ was x=0.08; and [0100] the shell was KMgF.sub.3.
[0101] The molar ratio of the shell to the core (coating ratio) was 0.2.
[0102] A preparation method for the above wet-resistant fluoride red phosphor included the following steps: [0103] S1: 2 mol/L KHF.sub.2 aqueous solution and 1 mol/L Mg(NO.sub.3).sub.2 aqueous solution were prepared, herein C was at least one of Li, Na, K, Rb, and Cs; [0104] S2: the above K.sub.2TiF.sub.6:Mn.sup.4+ (the molar amount was 0.01 mol) was mixed with 20 mL of the KHF.sub.2 aqueous solution and it was stirred at 400 rpm for 30 min, to obtain mixed solution; [0105] S3: the mixed solution was continuously stirred (400 rpm), the Mg(NO.sub.3).sub.2 aqueous solution was dropwise added into the mixed solution (60 seconds/drop), and after dropwise adding, stirring (400 rpm) for 30 min, suction-filtering, washing with anhydrous ethanol to neutral, and drying (70? C.) were performed sequentially, to obtain K.sub.2TiF.sub.6:Mn.sup.4+ core-shell structure fluoride red phosphor of which the surface was coated with KMgF.sub.3; and [0106] S4: the K.sub.2TiF.sub.6:Mn.sup.4+ core-shell structure fluoride red phosphor of which the surface was coated with KMgF.sub.3 was soaked in water for 24 h (as shown in
Examples 2-5
[0107] Wet-resistant fluoride red phosphor was respectively provided in Examples 2-5:
[0108] K.sub.2TiF.sub.6:Mn.sup.4+@KMgF.sub.3.
[0109] The difference between Examples 2-5 and Example 1 was that the molar ratios (coating ratio) of shell KMgF.sub.3 to core K.sub.2TiF.sub.6:Mn.sup.4+ in Examples 2-5 were 0.4, 0.6, 0.8, and 1.0 respectively.
[0110] As shown in
[0112] After being coated, as shown in a rectangular box in the figure, the characteristic peak of KMgF.sub.3 appeared at diffraction angles of 31.63? and 45.42?, which was consistent with the main peak of the standard PDF #18-1033 of KMgF.sub.3, corresponding to (110) and (200) crystal planes of KMgF.sub.3 respectively. When the molar ratio of K.sub.2TiF.sub.6:Mn.sup.4+ to Mg.sup.2+ was increased from 0.2 to 1.0, the relative peak intensity of the characteristic peak was gradually increased, it was indicated that the coating thickness was increased. However, the main peak of K.sub.2TiF.sub.6:Mn .sup.4+ was not shifted, it was indicated that the generation of KMgF.sub.3 did not affect the basic structure of K.sub.2TiF.sub.6.
[0113] As shown in
[0114] As shown in Table 1, it was the relative peak intensity and relative integral intensity of the emission spectra in
TABLE-US-00001 TABLE 1 Coating ratio 0 0.2 0.4 0.6 0.8 1.0 Peak intensity 276.2 274.1 273.1 258.1 257.9 250.5 Integral intensity 3023.157 3033.092 3010.387 2862.833 2854.629 2784.897
Examples 6-9
[0115] Wet-resistant fluoride red phosphor was respectively provided in Examples 6-9:
[0116] K.sub.2TiF.sub.6:Mn.sup.4+@KMgF.sub.3.
[0117] The difference between Examples 6-9 and Example 1 was that: in Step S4, the K.sub.2TiF.sub.6:Mn .sup.4+ core-shell structure fluoride red phosphor of which the surface was coated with KMgF.sub.3 was soaked in water for 12 h, 36 h, 48 h, and 60 h respectively.
[0118] As shown in
[0119] As shown in
[0123] As shown in
[0126] As shown in
[0127] As shown in Table 2, it was the relative peak intensity and relative integral intensity of the emission spectra in
TABLE-US-00002 TABLE 2 Time 0 h 12 h 24 h 36 h 48 h 60 h Peak intensity 270.7 281 295.5 297.2 296.4 295 Integral intensity 3009.354 3111.815 3343.793 3299.313 3297.482 3278.201
[0128] As shown in Table 3, the internal quantum efficiency, absorbance, and external quantum efficiency of K.sub.2TiF.sub.6:Mn.sup.4+ uncoated in Example 1, K.sub.2TiF.sub.6:Mn.sup.4+@KMgF.sub.3 in Example 1, and K.sub.2TiF.sub.6:Mn.sup.4+@KMgF.sub.3 soaked in water for 24 h in Example 1 were presented. Results showed that the external quantum efficiency of K.sub.2TiF.sub.6:Mn.sup.4+@KMgF.sub.3 coated but not soaked in water was lower than that after being soaked for 24 h, and after being soaked for 24 h, the external quantum efficiency of K.sub.2TiF.sub.6:Mn.sup.4+@ KMgF.sub.3 was returned to 94.8% of the initial uncoated K.sub.2TiF.sub.6:Mn.sup.4+.
TABLE-US-00003 TABLE 3 Internal External quantum quantum Sample efficiency Absorbance efficiency K.sub.2TiF.sub.6:Mn.sup.4+ 86.46% 72.56% 62.73% K.sub.2TiF.sub.6:Mn.sup.4+ @KMgF.sub.3 83.71% 70.81% 59.27% K.sub.2TiF.sub.6:Mn.sup.4+ @KMgF.sub.3- 83.48% 71.22% 59.47% Soaking for 24 h
Examples 10-25
[0129] Wet-resistant fluoride red phosphor was respectively provided in Examples 10-25:
[0130] K.sub.2TiF.sub.6:Mn.sup.4+@KMgF.sub.3.
[0131] The difference between Examples 10-25 and Example 1 was that: [0132] the concentration of KHF.sub.2 aqueous solution, the molar amount of K.sub.2TiF.sub.6:Mn.sup.4+ added, the concentration of Mg(NO.sub.3).sub.2 aqueous solution, the dripping rate of the Mg(NO.sub.3).sub.2 aqueous solution, and stirring rate were different, as shown in Table 5.
[0133] Examples 10-25 used Qualitek-4 orthogonal experimental analysis software to design a five-factor four-level orthogonal experiment, as shown in Table 4, the parameters of design range were presented.
TABLE-US-00004 TABLE 4 Factor Level 1 Level 2 Level 3 Level 4 KHF.sub.2 solution concentration 0.1 1 2 4 (mol/L) K.sub.2TiF.sub.6:Mn.sup.4+ molar amount (mol) 0.001 0.005 0.01 0.02 Mg(NO.sub.3).sub.2 solution concentration 0.1 1 2 4 (mol/L) Dripping rate (seconds/drop) 1 30 60 90 Stirring rate (rpm) 50 400 800 1200
[0134] In order to ensure the accuracy of experimental results, two experiments were performed.
[0135] As shown in Table 6, statistical analysis results of the average integral intensity using the Qualitek-4 orthogonal experimental analysis software were specifically as follows: [0136] the optimal solution concentration of KHF.sub.2 was 2 mol/L corresponding to level 3; [0137] the optimal molar amount of K.sub.2TiF.sub.6:Mn.sup.4+ phosphor added was 0.01 mol corresponding to level 3; [0138] the optimal solution concentration of magnesium nitrate was 1 mol/L corresponding to level 2; [0139] the optimal dripping rate was 60 s/drop corresponding to level 3; and [0140] the optimal stirring rate was 50 r/min corresponding to level 1, and the influencing factor of the stirring rate was relatively low in proportion, and the contribution rate was 2.8% (49.868/1780.729). The uniformity of the solution system during the reaction was considered, so the stirring rate of 400 r/min was used for subsequent experiments.
TABLE-US-00005 TABLE 5 KHF.sub.2 KTF molar Mg(NO.sub.3).sub.2 Dripping Stirring Average concentration amount concentration rate rate integral (mol/L) (mol) (mol/L) (s/drop) (rpm) intensity Example 10 0.1 0.001 0.1 1 50 439.867 Example 11 0.1 0.005 1 30 400 442.193 Example 12 0.1 0.01 2 60 800 1540.502 Example 13 0.1 0.02 4 90 1200 494.973 Example 14 1 0.001 1 60 1200 1634.5645 Example 15 1 0.005 0.1 90 800 1879.858 Example 16 1 0.01 4 1 400 2010.5015 Example 17 1 0.02 2 30 50 2204.42 Example 18 2 0.001 2 90 400 2216.7205 Example 19 2 0.005 4 60 50 2206.5955 Example 20 2 0.01 0.1 30 1200 3137.917 Example 21 2 0.02 1 1 800 3378.0465 Example 22 4 0.001 4 30 800 600.322 Example 23 4 0.005 2 1 1200 2210.838 Example 24 4 0.01 1 90 50 2856.107 Example 25 4 0.02 0.1 60 400 2776.64
TABLE-US-00006 TABLE 6 Level Contribution Factor description Level value KHF.sub.2 solution concentration (mol/L) 2 3 857.941 KTF molar amount (mol) 0.01 3 509.377 Mg(NO.sub.3).sub.2 solution concentration 1 2 200.848 (mol/L) Dripping rate (seconds/drop) 60 3 162.696 Stirring rate (rpm) 50 1 49.868
Example 26
[0141] Wet-resistant fluoride red phosphor K.sub.2SiF.sub.6:Mn.sup.4+@KMgF.sub.3 was provided in this example.
[0142] The fluoride red phosphor was a core-shell structure; [0143] the core was K.sub.2SiF.sub.6:Mn.sup.4+, herein the doping concentration of Mn.sup.4+ was x=0.08; and [0144] the shell was KMgF.sub.3.
[0145] The molar ratio (coating ratio) of the shell to the core was 0.2.
[0146] A preparation method for the wet-resistant fluoride red phosphor in this example was the same as that in Example 1.
Examples 27-30
[0147] Wet-resistant fluoride red phosphor was respectively provided in Examples 27-30:
[0148] K.sub.2SiF.sub.6:Mn.sup.4+@KMgF.sub.3.
[0149] The difference between Examples 27-30 and Example 26 was that the molar ratios (coating ratio) of the shell KMgF.sub.3 to core K.sub.2SiF.sub.6:Mn.sup.4+ in Examples 27-30 was 0.4, 0.6, 0.8, and 1.0 respectively.
[0150] As shown in
[0152] After being coated, as shown in a rectangular box in the figure, the characteristic peak of KMgF.sub.3 appeared at diffraction angles of 31.63? and 45.42?, which was consistent with the main peak of the standard PDF #18-1033 of KMgF.sub.3, corresponding to (110) and (200) crystal planes of KMgF.sub.3 respectively. When the molar ratio of K.sub.2SiF.sub.6:Mn.sup.4+ to Mg.sup.2+ was increased from 0.2 to 1.0, the relative peak intensity of the characteristic peak was gradually increased, it was indicated that the coating thickness was increased. However, the main peak of K.sub.2SiF.sub.6:Mn .sup.4+ was not shifted, it was indicated that the generation of KMgF.sub.3 did not affect the basic structure of K.sub.2SiF.sub.6.
[0153] As shown in
[0157] As shown in
[0158] As shown in Table 7, they were the relative peak intensity and relative integral intensity of the emission spectra in
TABLE-US-00007 TABLE 7 Coating ratio 0 0.2 0.4 0.6 0.8 1.0 Peak intensity 427.4 411.5 404.5 388.1 387.3 376 Integral intensity 4045.89 3890.19 3832.42 3668.92 3669.51 3535.22
Example 31
[0159] Wet-resistant fluoride red phosphor K.sub.2TiF.sub.6:Mn.sup.4+@NaMgF.sub.3 was provided in this example.
[0160] The fluoride red phosphor was a core-shell structure; [0161] the core was K.sub.2TiF.sub.6:Mn.sup.4+, which was the same as Example 1; and [0162] the shell was NaMgF.sub.3.
[0163] The molar ratio (coating ratio) of the shell to the core was 0.2.
[0164] The preparation method for the wet-resistant fluoride red phosphor in this example was the same as that in Example 1.
Examples 32-35
[0165] Wet-resistant fluoride red phosphor was respectively provided in Examples 32-35:
[0166] K.sub.2TiF.sub.6:Mn.sup.4+@NaMgF.sub.3.
[0167] The difference between Examples 32-35 and Example 31 was that the molar ratios (coating ratio) of the shell NaMgF.sub.3 to the core K.sub.2TiF.sub.6:Mn.sup.4+ in Examples 32-35 were 0.4, 0.6, 0.8, and 1.0 respectively.
[0168] As shown in
[0170] As shown in
[0171] As shown in Table 8, it was the relative peak intensity and relative integral intensity of the emission spectra in
TABLE-US-00008 TABLE 8 Coating ratio 0 0.2 0.4 0.6 0.8 Peak intensity 353.6 261.4 233.9 231.5 216.1 Integral intensity 3855.41 2864.35 2553.23 2537.74 2370.15
Example 36
[0172] A white light LED device serving as a display backlight source was provided in this example, and the white light LED device included a red component, a green component, and a blue component; [0173] the red component was the wet-resistant fluoride red phosphor in Example 1; [0174] the green component was the ?-SIALON:Eu.sup.2+ green phosphor; and [0175] the blue component was an InGaN blue-emitting chip.
[0176] As shown in
[0177] As shown in
[0178] As shown in Table 9, it was optoelectronic parameters of the devices 1, 2, and 3 under 120 mA current excitation.
TABLE-US-00009 TABLE 9 Luminous Color Luminous Number efficacy (Lm/W) gamut (NTSC) efficiency (%) 1 93.05 105.2% 47.6 2 89.46 105.2% 38.9 3 97.55 105.2% 46.8
Comparative Examples 1-2
[0179] In Comparative examples 1-2, alkaline earth metal nitrate solution, Ca.sup.2+ and Sr.sup.2+, in the same family as Mg was respectively used to replace the Mg(NO.sub.3).sub.2 aqueous solution and dropwise added into the mixed solution for coating treatment, and the other steps were the same as in Example 1. Results were shown in
[0181] It might be seen from
[0184] It was indicated that by using the same coating process and using different alkaline earth metal nitrates as the titration solution, only the addition of Mg.sup.2+ nitrate solution might generate KMgF.sub.3.
[0185] Various embodiments of the present disclosure are already described above, and the above description is exemplary, not exhaustive, and is not limited to the embodiments disclosed. Many modifications and changes are apparent to those of ordinary skill in the art, without deviating from the scope and spirit of the embodiments described.