CONNECTOR AND CONNECTOR ASSEMBLY
20240283172 ยท 2024-08-22
Inventors
Cpc classification
H01R13/639
ELECTRICITY
H01R9/2416
ELECTRICITY
International classification
Abstract
A connector includes a first connector portion having an electric wire retaining portion and a locking projection, and a second connector portion having a connecting spring member and a locking spring member, the electric wire extending along a first direction, the connecting spring member and the locking spring member being disposed at a predetermined interval in a second direction, when the second connector portion is fitted to the first connector portion having the electric wire retained in the electric wire retaining portion with a sheet type conductive member being interposed therebetween, a flexible conductor of the sheet type conductive member being pressed against a conductor portion of the electric wire by the connecting spring member and electrically connected to the conductor portion, and the locking spring member catching on the locking projection.
Claims
1. A connector connecting a conductor portion of an electric wire to a flexible conductor of a sheet type conductive member, the connector comprising: a first connector portion including an electric wire retaining portion used to retain the electric wire, and a locking projection; and a second connector portion including a connecting spring member corresponding to the electric wire retained by the electric wire retaining portion, and a locking spring member corresponding to the locking projection, wherein the electric wire extends along a first direction, the connecting spring member and the locking spring member are disposed at a predetermined interval in a second direction perpendicular to the first direction, and when the second connector portion is fitted to the first connector portion having the electric wire retained in the electric wire retaining portion with the sheet type conductive member being interposed between the second connector portion and the first connector portion, the flexible conductor of the sheet type conductive member is pressed against the conductor portion of the electric wire by the connecting spring member and electrically connected to the conductor portion, and the locking spring member catches on the locking projection so that a fitting state between the first connector portion and the second connector portion is locked.
2. The connector according to claim 1, wherein the first connector portion is constituted of a first insulator in which the electric wire retaining portion and the locking projection are formed on a top surface of a flat plate portion extending along the first direction and the second direction.
3. The connector according to claim 2, wherein the electric wire retaining portion includes at least a pair of retaining projections that face each other in the second direction and sandwich an outer peripheral portion of the electric wire.
4. The connector according to claim 2, wherein the electric wire retaining portion includes at least one retaining projection provided with an arm portion that extends in the second direction while facing the top surface of the flat plate portion and that holds an outer peripheral portion of the electric wire between itself and the top surface of the flat plate portion.
5. The connector according to claim 1, wherein the second connector portion includes: a second insulator to which the connecting spring member and the locking spring member are attached; and an insulating sheet that is attached to the second insulator to thereby retain the connecting spring member and the locking spring member in the second insulator.
6. The connector according to claim 1, wherein the locking projection includes an overhanging portion overhanging in the second direction, the locking spring member includes a lock piece that is elastically deformable in the second direction, and the lock piece catches on the overhanging portion when the second connector portion is fitted to the first connector portion.
7. The connector according to claim 6, wherein the locking projection includes a pair of the overhanging portions overhanging in opposite directions from each other, and the locking spring member includes a pair of the lock pieces that separately catch on the pair of the overhanging portions.
8. The connector according to claim 1, wherein the connecting spring member includes a pair of spring pieces facing each other in the second direction and presses the flexible conductor of the sheet type conductive member to the conductor portion of the electric wire disposed between the pair of spring pieces.
9. The connector according to claim 2, wherein the first connector portion includes a pair of positioning projections disposed on opposite ends, in the second direction, of the flat plat portion and projecting in a fitting direction in which the first connector portion and the second connector portion are fitted together, and the pair of positioning projections are passed through a pair of positioning holes formed in the sheet type conductive member, whereby the sheet type conductive member is positioned with respect to the first connector portion.
10. The connector according to claim 1, wherein the second connector portion includes a plurality of the connecting spring members and a plurality of the locking spring members arranged in the second direction, the locking spring member is disposed on each of opposite sides, in the second direction, of every one or more connecting spring members arranged in series in the second direction, and the first connector portion has a plurality of the electric wire retaining portions and a plurality of the locking projections that are arranged in the second direction to correspond to the plurality of the connecting spring members and the plurality of the locking spring members.
11. The connector according to claim 10, wherein the second connector portion has the plurality of the connecting spring members and the plurality of the locking spring members arranged in the second direction in two rows at a distance in the first direction, and the first connector portion has the plurality of the electric wire retaining portions and the plurality of the locking projections that are arranged in the second direction in two rows to correspond to the plurality of the connecting spring members and the plurality of the locking spring members.
12. The connector according to claim 11, wherein the plurality of the connecting spring members and the plurality of the locking spring members arranged in the two rows are staggered in the first direction, and the plurality of the electric wire retaining portions and the plurality of the locking projections arranged in the two rows are staggered in the first direction.
13. The connector according to claim 11, wherein the plurality of the connecting spring members and the plurality of the locking spring members arranged in the two rows are aligned in the first direction, and the plurality of the electric wire retaining portions and the plurality of the locking projections arranged in the two rows are aligned in the first direction.
14. A connector assembly comprising: the sheet type conductive member; the electric wire; and the connector according to claim 1, wherein the flexible conductor of the sheet type conductive member is pressed against the conductor portion of the electric wire by the connecting spring member and electrically connected to the conductor portion, and the locking spring member catches on the locking projection so that a fitting state between the first connector portion and the second connector portion is locked.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0049] Embodiments of the present invention are described below based on the accompanying drawings.
Embodiment 1
[0050]
[0051] The sheet type conductive member 21 includes a sheet type insulating substrate 22, and a plurality of flexible conductors to be described later are formed on the bottom surface of the insulating substrate 22.
[0052] The coated electric wires 31 are arranged in a predetermined arrangement direction and each extend in a direction perpendicular to the arrangement direction in parallel to the top surface of the sheet type conductive member 21. Each coated electric wire 31 has a structure in which the outer periphery of the conductor portion 32 is covered with an insulating coating portion 33. The conductor portions 32 of the coated electric wires 31 are electrically connected to the flexible conductors of the sheet type conductive member 21 by means of the connector 11. The conductor portion 32 of the coated electric wire 31 may be either a so-called solid wire constituted of one conductor or a so-called stranded wire constituted of plural conductors being stranded.
[0053] For convenience, the sheet type conductive member 21 is defined as extending along an XY plane, the predetermined arrangement direction of the coated electric wires 31 is referred to as X direction (second direction), the direction in which each coated electric wire 31 extends toward the connector 11 is referred to as +Y direction (first direction), and the direction orthogonal to an XY plane is referred to as Z direction.
[0054]
[0055] The connector 11 is formed of a first connector portion 41 disposed on the ?Z direction side of the sheet type conductive member 21 and a second connector portion 51 disposed on the +Z direction side of the sheet type conductive member 21. The first connector portion 41 faces the bottom surface of the sheet type conductive member 21, while the second connector portion 51 faces the top surface of the sheet type conductive member 21.
[0056] The conductor portions 32 drawn from the insulating coating portions 33 of the coated electric wires 31 are disposed between the bottom surface of the sheet type conductive member 21 and the first connector portion 41.
[0057] As shown in
[0058]
[0059] Each electric wire retaining portion 43 includes: a pair of retaining projections 43A formed to project on the top surface of the flat plate portion 42 so as to face each other in the X direction (second direction) on the +Y direction side of the flat plate portion 42; and a pair of retaining projections 43B formed to project on the top surface of the flat plate portion 42 so as to face each other in the X direction (second direction) on the ?Y direction side of the flat plate portion 42. Those retaining projections 43A and 43B have the same prismatic shape and the same size.
[0060] The locking projections 44 are formed to project on the top surface of the flat plate portion 42 at positions spaced from the electric wire retaining portions 43 in the X direction and in a middle portion, in the Y direction, of the flat plate portion 42, and have a substantially prismatic shape.
[0061] The flat plate portion 42 is provided at its opposite ends in the X direction with a pair of positioning projections 45 projecting in the +Z direction. The positioning projections 45 have a Z directional height larger than that of the retaining projections 43A and 43B and the locking projections 44.
[0062] As shown in
[0063] Likewise, a distance between the pair of retaining projections 43A in the X direction is formed to be slightly smaller than the diameter of the conductor portion 32 of the coated electric wire 31, so that the pair of retaining projections 43A can retain the coated electric wire 31.
[0064] The +Z directional end of the locking projection 44 is provided with a pair of overhanging portions 44A overhanging in the +X and ?X directions.
[0065]
[0066]
[0067] The second insulator 52 includes a flat plate portion 52A of rectangular shape extending along an XY plane and a plurality of spring member attachment portions 52B formed to be arranged in the X direction in the flat plate portion 52A. The spring member attachment portions 52B are used to attach the connecting spring members 53 and the locking spring members 54 to the second insulator 52 and all have the same structure without distinguishing between the connecting spring members 53 and the locking spring members 54.
[0068] As shown in
[0069] As shown in
[0070]
[0071]
[0072] The pair of spring pieces 53A of the connecting spring member 53 and the pair of lock pieces 54A of the locking spring member 54 are sized to penetrate through the pair of through-holes 52C of the second insulator 52, and the protrusion portions 53D of the connecting spring member 53 and the protrusion portions 54D of the locking spring member 54 are sized to be inserted in the groove portion 52E of the second insulator 52.
[0073] When the second connector portion 51 is assembled, the pairs of spring pieces 53A of the connecting spring members 53 are passed through the pairs of through-holes 52C of the corresponding spring member attachment portions 52B of the second insulator 52 from the +Z direction, and likewise, the pairs of lock pieces 54A of the locking spring members 54 are passed through the pairs of through-holes 52C of the corresponding spring member attachment portions 52B of the second insulator 52 from the +Z direction. In addition, the insulating sheet 55 is attached to the top surface, on the +Z direction side, of the second insulator 52 with the protrusion portions 53D and 54D of the connecting spring members 53 and the locking spring members 54 being inserted in the groove portions 52E of the corresponding spring member attachment portions 52B of the second insulator 52. Thus, the second connector portion 51 having the connecting spring members 53 and the locking spring members 54 attached to the second insulator 52 can be assembled as shown in
[0074]
[0075] As shown in
[0076] The sheet type conductive member 21 is further provided with a pair of positioning holes 21B penetrating the sheet type conductive member 21 in the Z direction on the +X direction side and the ?X direction side of the electric wire connection portions 21A arranged in the X direction.
[0077] When the connector assembly is assembled, first, the conductor portions 32 drawn from the insulating coating portions 33 of the coated electric wires 31 are separately retained in the corresponding electric wire retaining portions 43 of the first connector portion 41 as shown in
[0078] Next, the sheet type conductive member 21 is disposed on the first connector portion 41 from the +Z direction as shown in
[0079] In this state, the second connector portion 51 is moved from the +Z direction toward the first connector portion 41 and the sheet type conductive member 21 and fitted to the first connector portion 41. In this process, each of the connecting spring members 53 of the second connector portion 51 is inserted between the pair of retaining projections 43A on the +Y direction side and the pair of retaining projections 43B on the ?Y direction side in the corresponding electric wire retaining portion 43 of the first connector portion 41 while pushing the pair of protrusion pieces 22A in the corresponding electric wire connection portion 21A of the sheet type conductive member 21 in the ?Z direction. The pair of protrusion pieces 22A in the corresponding electric wire connection portion 21A of the sheet type conductive member 21 are pushed in the ?Z direction by the pair of spring pieces 53A of the connecting spring member 53 of the second connector portion 51, whereby the pair of protrusion pieces 22A and the contacting portion 23A exposed on the bottom surface of those protrusion pieces 22A are bent toward the ?Z direction as shown in
[0080] In addition, the pair of lock pieces 54A of each of the locking spring members 54 of the second connector portion 51 catch on the corresponding locking projection 44 of the first connector portion 41 through the corresponding opening portion 22B of the sheet type conductive member 21.
[0081] Thus, the second connector portion 51 is fitted to the first connector portion 41, and the assembling operation of the connector assembly is completed.
[0082]
[0083] Meanwhile, as shown in
[0084] When the second connector portion 51 is fitted to the first connector portion 41, the pair of lock pieces 54A of the locking spring member 54 of the second connector portion 51 are pressed against the corresponding locking projection 44 of the first connector portion 41 and elastically deform, so that the pair of hook portions 54C catch on the pair of overhanging portions 44A of the locking projection 44.
[0085] In this manner, the contacting portions 23A of the electric wire connection portions 21A of the sheet type conductive member 21 are separately pressed against the conductor portions 32 of the coated electric wires 31 retained in the first connector portion 41 by the connecting spring members 53 of the second connector portion 51 and electrically connected to the conductor portions 32.
[0086] Aside from that, the locking spring members 54 of the second connector portion 51 alternating with the connecting spring members 53 separately catch on the locking projections 44 of the first connector portion 41, whereby the fitting state between the first connector portion 41 and the second connector portion 51 is locked.
[0087] Therefore, the size of the connector 11 can be reduced, while the contacting portions 23A formed of the flexible conductors 23 of the sheet type conductive member 21 are electrically connected to the conductor portions 32 of the coated electric wires 31 with high reliability.
[0088] In addition, the flexible conductors 23 of the sheet type conductive member 21 can be electrically connected to the conductor portions 32 of the coated electric wires 31 only by a simple connecting operation in which the conductor portions 32 of the coated electric wires 31 are pushed in the electric wire retaining portions 43 of the first connector portion 41, the sheet type conductive member 21 is disposed on the first connector portion 41, and the second connector portion 51 is fitted to the first connector portion 41 from the top of the sheet type conductive member 21.
[0089] It should be noted that the connecting spring member 53 of the second connector portion 51 is inserted between the pair of retaining projections 43A on the +Y direction side and the pair of retaining projections 43B on the ?Y direction side in the corresponding electric wire retaining portion 43 of the first connector portion 41; therefore, the conductor portion 32 of the coated electric wire 31 retained by the electric wire retaining portion 43 can be connected to the contacting portion 23A of the sheet type conductive member 21 as long as the conductor portion 32 is drawn from the insulating coating portion 33 at least in a position between the pair of retaining projections 43A on the +Y direction side and the pair of retaining projections 43B on the ?Y direction side.
[0090] Thus, the conductor portion 32 of the coated electric wire 31 need not be exposed and may be covered with the insulating coating portion 33 in a position pushed in between and retained by the pair of retaining projections 43A on the +Y direction side of the first connector portion 41 and a position pushed in between and retained by the pair of retaining projections 43B on the ?Y direction side thereof.
[0091] In Embodiment 1 above, the electric wire retaining portions 43 of the first connector portion 41 each have the pair of retaining projections 43A disposed on the +Y direction side of the flat plate portion 42 and the pair of retaining projections 43B disposed on the ?Y direction side of the flat plate portion 42; however, the invention is not limited thereto. For instance, each electric wire retaining portion may be formed solely of the pair of retaining projections 43A disposed on the +Y direction side of the flat plate portion 42, as in a first connector portion 41A shown in
[0092] Likewise, each electric wire retaining portion may be formed solely of the pair of retaining projections 43B disposed on the ?Y direction side of the flat plate portion 42 in the first connector portion 41 shown in
Embodiment 2
[0093] While the retaining projections 43A and 43B of the first connector portion 41 used in Embodiment 1 above have a prismatic shape projecting in the +Z direction from the top surface of the flat plate portion 42, the invention is not limited thereto.
[0094]
[0095] As shown in
[0096] The retaining projection 46A disposed on the +Y direction side of the flat plate portion 42 also has a similar configuration to that of the retaining projection 46B. The conductor portion 32 of the coated electric wire 31 is pushed in between the arm portion 46D of the retaining projection 46B and the top surface of the flat plate portion 42 and between the arm portion 46D of the retaining projection 46A and the surface of the flat plate portion 42 from the +X direction, whereby the coated electric wire 31 can be retained by the retaining projections 46A and 46B.
[0097] Even when the first connector portion 41B having the retaining projections 46A and 46B as above is used in place of the first connector portion 41 in Embodiment 1, similarly, a small-sized connector can be obtained, while the contacting portions 23A formed of the flexible conductors 23 of the sheet type conductive member 21 are electrically connected to the conductor portions 32 of the coated electric wires 31 with high reliability.
[0098] In the first connector portion 41B shown in
[0099] Likewise, each electric wire retaining portion may be formed solely of the single retaining projection 46B disposed on the ?Y direction side of the flat plate portion 42 in the first connector portion 41B shown in
[0100] While four coated electric wires 31 connected to the sheet type conductive member 21 are illustrated in Embodiments 1 and 2 above, the number of the coated electric wires 31 is not limited to four, and the conductor portion(s) 32 of one or more coated electric wires 31 may be connected to the contacting portion(s) 23A formed of the flexible conductor(s) 23 of the sheet type conductive member 21.
Embodiment 3
[0101] In the connector 11 of Embodiment 1, the electric wire retaining portions 43 and the locking projections 44 are alternately arranged in the X direction in the first connector portion 41, and also the connecting spring members 53 and the locking spring members 54 are alternately arranged in the X direction in the second connector portion 51. However, the arrangement of the electric wire retaining portions 43 and the locking projections 44 and the arrangement of the connecting spring members 53 and the locking spring members 54 may be modified into various forms.
Arrangement Example 1
[0102] In a connector 61A shown in
[0103] Since the fitting state of the connector 61A is locked by the locking spring members 54 alternating with the connecting spring members 53, the contacting portions 23A of the sheet type conductive member 21 can be electrically connected to the conductor portions 32 of the coated electric wires 31 by means of the connecting spring members 53 with high reliability.
Arrangement Example 2
[0104] In a connector 61B shown in
[0105] Even with this arrangement, the fitting state of the connector 61B is locked by the locking spring member 54 for every two connecting spring members 53, and the contacting portions 23A of the sheet type conductive member 21 can be electrically connected to the conductor portions 32 of the coated electric wires 31 by means of the connecting spring members 53 with high reliability.
Arrangement Example 3
[0106] In a connector 61C shown in
[0107] Since the connecting spring members 53 and the locking spring members 54 are staggered in the Y direction, the coated electric wires 31 can be arranged on the ?Y direction side of the connector 61C such that their conductor portions 32 extend to the corresponding connecting spring members 53.
[0108] This arrangement makes it possible to connect the conductor portions 32 of a large number of coated electric wires 31 to the sheet type conductive member 21.
Arrangement Example 4
[0109] In a connector 61D shown in
[0110] Even with this configuration, since the connecting spring members 53 and the locking spring members 54 are staggered in the Y direction, the coated electric wires 31 can be arranged on the ?Y direction side of the connector 61D such that their conductor portions 32 extend to the corresponding connecting spring members 53. Besides, the conductor portions 32 of a large number of coated electric wires 31 can be connected to the sheet type conductive member 21.
Arrangement Example 5
[0111] In a connector 61E shown in
[0112] Since the connecting spring members 53 and the locking spring members 54 are aligned in the Y direction, the coated electric wires 31 are arranged on each of the +Y direction side and the ?Y direction side of the connector 61E.
[0113] Even with this arrangement, the conductor portions 32 of a large number of coated electric wires 31 can be connected to the sheet type conductive member 21.
Arrangement Example 6
[0114] In a connector 61F shown in
[0115] Also in this case, since the connecting spring members 53 and the locking spring members 54 are aligned in the Y direction, the coated electric wires 31 are arranged on each of the +Y direction side and the ?Y direction side of the connector 61F.
[0116] Even with this arrangement, the conductor portions 32 of a large number of coated electric wires 31 can be connected to the sheet type conductive member 21.
Arrangement Example 7
[0117] Also in a connector 61G shown in
[0118] Also in this case, since the connecting spring members 53 and the locking spring members 54 are aligned in the Y direction, the coated electric wires 31 are arranged on each of the +Y direction side and the ?Y direction side of the connector 61G.
[0119] Even with this arrangement, the conductor portions 32 of a large number of coated electric wires 31 can be connected to the sheet type conductive member 21.
Arrangement Example 8
[0120] Also in a connector 61H shown in
[0121] Since the connecting spring members 53 and the locking spring members 54 are aligned in the Y direction, the coated electric wires 31 are arranged on each of the +Y direction side and the ?Y direction side of the connector 61H.
[0122] Even with this arrangement, the fitting state of the connector 61H is locked by the locking spring member 54 for every three connecting spring members 53, and the contacting portions 23A of the sheet type conductive member 21 can be electrically connected to the conductor portions 32 of the coated electric wires 31 by means of the connecting spring members 53 with high reliability.