Acoustic wave device
11509282 · 2022-11-22
Assignee
Inventors
Cpc classification
H03H9/02015
ELECTRICITY
H03H9/02228
ELECTRICITY
International classification
H03H9/25
ELECTRICITY
Abstract
An acoustic wave device includes a support substrate including silicon, a piezoelectric layer provided directly or indirectly on the support substrate, and an interdigital transducer (IDT) electrode provided on the piezoelectric layer. When a wavelength defined by an electrode finger pitch of the IDT electrode is λ, a thickness of the piezoelectric layer is about 1λ or less. V.sub.L, which is an acoustic velocity of a longitudinal wave component of a bulk wave propagating through the piezoelectric layer, satisfies Unequal Equation (2) below in relation to an acoustic velocity V.sub.Si-1 determined by Equation (1) below:
V.sub.Si-1=(V.sub.2).sup.1/2 (m/sec) Equation (1),
V.sub.Si-1≤V.sub.L Unequal Equation (2), V.sub.2 in Equation (1) is a solution of Equation (3), and
Ax.sup.3+Bx.sup.2+Cx+D=0 Equation (3).
Claims
1. An acoustic wave device comprising: a support substrate made of silicon; a piezoelectric layer directly or indirectly on the support substrate; and an interdigital transducer (IDT) electrode on the piezoelectric layer; wherein when a wavelength defined by an electrode finger pitch of the IDT electrode is λ, a thickness of the piezoelectric layer is about 1λ or less; and V.sub.L, which is an acoustic velocity of a longitudinal wave component of a bulk wave propagating through the piezoelectric layer, satisfies Unequal Equation (2) below in relation to an acoustic velocity V.sub.Si-1 determined by Equation (1) below:
V.sub.Si-1=(V.sub.2).sup.1/2 (m/sec) Equation (1);
V.sub.Si-1≤V.sub.L Unequal Equation (2); V.sub.2 in Equation (1) is a solution of Equation (3);
Ax.sup.3+Bx.sup.2+Cx+D=0 Equation (3); V.sub.1, V.sub.2, and V.sub.3, which are three solutions of Equation (3), have a relationship of V.sub.1≤V.sub.2≤V.sub.3; in Equation (3), A, B, C, and D are values determined by following Equations (3A), (3B), (3C), and (3D) below, respectively:
A=−ρ.sup.3 Equation (3A);
B=ρ.sup.2(L.sub.11+L.sub.22+L.sub.33) Equation (3B);
C=ρ(L.sub.21.sup.2+L.sub.23.sup.2+L.sub.31.sup.2−L.sub.11.Math.L.sub.33−L.sub.22.Math.L.sub.33−L.sub.11.Math.L.sub.22) Equation (3C); and
D=2.Math.L.sub.21.Math.L.sub.23.Math.L.sub.31+L.sub.11.Math.L.sub.22.Math.L.sub.33−L.sub.31.sup.2.Math.L.sub.22−L.sub.11.Math.L.sub.23.sup.2−L.sub.21.sup.2.Math.L.sub.33 Equation (3D); in Equations (3A), (3B), (3C), or (3D), ρ represents a density (g/cm.sup.3) of silicon, and L.sub.11, L.sub.22, L.sub.33, L.sub.21, L.sub.31, and L.sub.23 are values determined by Equations (4A), (4B), (4C), (4D), (4E), and (4F) below, respectively:
L.sub.11=c.sub.11.Math.a.sub.1.sup.2+c.sub.44.Math.a.sub.2.sup.2+c.sub.44.Math.a.sub.3.sup.2 Equation (4A);
L.sub.22=c.sub.44.Math.a.sub.1.sup.2+c.sub.11.Math.a.sub.2.sup.2+c.sub.44.Math.a.sub.3.sup.2 Equation (4B);
L.sub.33=c.sub.44.Math.a.sub.1.sup.2+c.sub.44.Math.a.sub.2.sup.2+c.sub.11.Math.a.sub.3.sup.2 Equation (4C);
L.sub.21=(c.sub.12+c.sub.44).Math.a.sub.2.Math.a.sub.1 Equation (4D);
L.sub.31=(c.sub.12+c.sub.44).Math.a.sub.1.Math.a.sub.3 Equation (4E); and
L.sub.23=(c.sub.44+c.sub.12).Math.a.sub.3.Math.a.sub.2 Equation (4F); in Equations (4A), (4B), (4C), (4D), (4E), and (4F), c.sub.11, c.sub.12, and c.sub.44 are elastic constants (N/m.sup.2) of silicon, respectively, and a.sub.1, a.sub.2, and a.sub.3 are values determined by Equations (5A), (5B), and (5C) below, respectively:
a.sub.1=cos(φ).Math.cos(ψ)−sin(φ).Math.cos(θ).Math.sin(ψ) Equation (5A);
a.sub.2=sin(φ).Math.cos(ψ)+cos(φ).Math.cos(θ).Math.sin(ψ) Equation (5B); and
a.sub.3=sin(θ).Math.sin(ψ) Equation (5C); where φ, θ, and ψ in Equations (5A), (5B), and (5C) are φ, θ, and ψ in a silicon crystal orientation (φ, θ, ψ).
2. The acoustic wave device according to claim 1, wherein V.sub.L, which is the acoustic velocity of the longitudinal wave component of the bulk wave propagating through the piezoelectric layer, satisfies Unequal Equation (7) below in relation to an acoustic velocity V.sub.Si-2 determined by Equation (6) below:
V.sub.Si-2=(V.sub.3).sup.1/2 (m/sec) Equation (6)
V.sub.Si-2≤V.sub.L Unequal Equation (7).
3. The acoustic wave device according to claim 1, wherein an acoustic velocity V.sub.SH0 of an SH.sub.0 mode propagating through the piezoelectric layer and V.sub.L, which is the acoustic velocity of the longitudinal wave component of the bulk wave propagating through the piezoelectric layer, satisfy following Unequal equation (8) below in relation to the acoustic velocity V.sub.Si-1 determined by the Unequal Equation (2):
V.sub.SH0≤V.sub.Si-1≤V.sub.L Unequal Equation (8).
4. The acoustic wave device according to claim 1, wherein a low-acoustic-velocity film is provided between the support substrate and the piezoelectric layer; and an acoustic velocity of a bulk wave propagating through the low-acoustic-velocity film is lower than an acoustic velocity of the bulk wave propagated through the piezoelectric layer.
5. The acoustic wave device according to claim 4, wherein a high-acoustic-velocity film is provided between the support substrate and the low-acoustic-velocity film; and an acoustic velocity of a bulk wave propagating through the high-acoustic-velocity film is higher than the acoustic velocity of the acoustic wave propagating through the piezoelectric layer.
6. The acoustic wave device according to claim 5, wherein a thickness of the high-acoustic-velocity film is about 0.6λ or less.
7. The acoustic wave device according to claim 4, wherein a thickness of the low-acoustic-velocity film is about 2λ or less.
8. The acoustic wave device according to claim 4, wherein a thickness of the low-acoustic-velocity film is substantially equal to or less than the thickness of the piezoelectric layer.
9. The acoustic wave device according to claim 1, wherein a cavity is provided between the support substrate and the piezoelectric layer.
10. The acoustic wave device according to claim 1, wherein the piezoelectric layer includes lithium tantalate.
11. The acoustic wave device according to claim 1, wherein the piezoelectric layer is made of lithium niobate.
12. The acoustic wave device according to claim 1, wherein the thickness of the piezoelectric layer is about 0.15λ or less.
13. The acoustic wave device according to claim 1, wherein a first reflector and a second reflector are provided on opposing sides of the IDT electrode in an acoustic wave propagation direction.
14. The acoustic wave device according to claim 1, wherein the IDT electrode includes aluminum.
15. The acoustic wave device according to claim 1, wherein a dielectric film is provided on the IDT electrode.
16. The acoustic wave device according to claim 1, a thickness of the IDT electrode 6 is between about 0.025λ and about 0.08λ.
17. The acoustic wave device according to claim 4, wherein a thickness of the low-acoustic-velocity film is between about 0.15λ and about 0.3λ.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(23) Hereinafter, the present invention will be clarified by describing preferred embodiments of the present invention with reference to the drawings.
(24) Each preferred embodiment described in the specification is an example, and partial replacement or combination of components, elements, and features between the different preferred embodiments may be provided.
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(26) An acoustic wave device 1 includes a support substrate 2 made of silicon. In Preferred Embodiment 1, a piezoelectric layer 5 is directly laminated on the support substrate 2. In Preferred Embodiment 1, the piezoelectric layer 5 is preferably made of, for example, lithium tantalate. Euler angles (φ, θ, ψ) of the piezoelectric layer 5 are not particularly limited, but in Preferred Embodiment 1, the Euler angles (0°, 140°, 0°) are preferably used. Note that the piezoelectric layer 5 may be made of, for example, lithium niobate, aluminum nitride, or the like.
(27) An interdigital transducer (IDT) electrode 6 is provided on the piezoelectric layer 5. The IDT electrode 6 is provided on an upper surface of the piezoelectric layer 5, but may be provided also on a lower surface. The IDT electrode 6 includes a plurality of electrode fingers. An acoustic wave is excited by applying an AC voltage to the IDT electrode 6. A reflector 7 and a reflector 8 are provided on each side of the IDT electrode 6 in an acoustic wave propagation direction as a direction orthogonal or substantially orthogonal to a direction in which the electrode fingers extend. The IDT electrode 6, the reflector 7, and the reflector 8 are preferably made of, for example, Al. Note that the material of the IDT electrode 6, the reflector 7, and the reflector 8 is not limited to the above. The IDT electrode 6, the reflector 7, and the reflector 8 may be defined by a laminated metal film in which a plurality of metal layers are laminated, or may include a single layer metal film.
(28) As shown in
(29) Note that a dielectric film may be provided on the IDT electrode 6.
(30) Here, when a wavelength defined by an electrode finger pitch of the IDT electrode 6 is λ, a thickness of the piezoelectric layer 5 is preferably about 0.20λ, for example. A thickness of the IDT electrode 6 is preferably about 0.08λ, for example. The wavelength λ is not particularly limited, but is preferably, for example, about 1 μm in Preferred Embodiment 1. Note that the thicknesses of the piezoelectric layer 5 and the IDT electrode 6 are not limited to the above. The thickness of the piezoelectric layer 5 is preferably about 1λ or less, for example. Thus, a mode is able to be excited.
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(32) The plate waves are classified into Lamb waves (components in an acoustic wave propagation direction and a thickness direction of the piezoelectric material are main components) and SH (Shear Horizontal) waves (an SH component is a main component) depending on displacement components. Further, the Lamb waves are classified into a symmetric mode (S mode) and an antisymmetric mode (A mode). Note that, when the piezoelectric material is folded back at a center line in the thickness direction, one in which displacements overlap is defined as a symmetric mode, and one in which displacement directions are opposite to each other is defined as an antisymmetric mode. A subscript number in a mode name indicates the number of nodes in the thickness direction. For example, A.sub.1 mode Lamb waves are first order antisymmetric mode Lamb waves. Each of the above modes may be excited independently or some of them may be excited as a mixed mode. When acoustic velocities of respective modes are close, they may be excited as a mixed mode.
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(34) In Preferred Embodiment 1, an SH.sub.0 mode is used as a main mode. In the piezoelectric layer 5 having a thin thickness, modes other than the SH.sub.0 mode are also excited. As shown in
(35) On the other hand, when an acoustic velocity of a bulk wave propagating through the support substrate 2 is lower than an acoustic velocity of a mode, which is a spurious emission, propagating through the piezoelectric layer 5, the mode which is a spurious emission may be leaked to the support substrate 2 side, and a spurious emission is able to be significantly reduced or prevented. Note that, in the following, a mode which is a spurious emission or a spurious emission will be described as a spurious mode in some cases. Here, the acoustic velocity of the bulk wave propagating through the support substrate 2 made of silicon varies depending on a silicon crystal orientation (φ, θ, ψ). Features of Preferred Embodiment 1 include the following. The support substrate 2 is made of silicon. The relationships in the following Equations and Unequal Equation (1), (2), (3), (3A), (3B), (3C), (3D), (4A), (4B), (4C), (4D), (4E), (4F), (5A), (5B), and (5C) are satisfied. Thus, the main mode is able to be substantially confined to the piezoelectric layer 5 side, and the spurious modes are able to be significantly reduced or prevented. Hereinafter, features of Preferred Embodiment 1 will be described.
(36) An acoustic velocity of the SH.sub.0 mode propagating through the piezoelectric layer 5 is represented by V.sub.SH0, an acoustic velocity of a longitudinal wave component of the bulk wave propagating through the piezoelectric layer 5 in the direction defined by the IDT electrode 6 is represented by V.sub.L, and an acoustic velocity of the bulk wave propagating through the support substrate 2 is represented by V.sub.Si-1. More specifically, the acoustic velocity V.sub.Si-1 is an acoustic velocity of a transversal wave propagating through the support substrate 2. The acoustic velocity V.sub.Si-1 satisfies the relationship in the following Equation (1). The acoustic velocity V.sub.Si-1, the acoustic velocity V.sub.SH0, and the acoustic velocity V.sub.L satisfy the relationship in the following Unequal Equation (2).
V.sub.Si-1=(V.sub.2).sup.1/2 (m/sec) Equation (1)
V.sub.Si-1≤V.sub.L Unequal Equation (2)
(37) The acoustic velocity V.sub.L of the longitudinal wave component of the bulk wave propagating through the piezoelectric layer 5 defines an acoustic velocity of the S.sub.0 mode propagating through the piezoelectric layer 5. In Preferred Embodiment 1, as shown with reference to Comparative Example 1 in
(38) More specifically, the acoustic velocity V.sub.L defines the maximum acoustic velocity of the S.sub.0 mode propagating through the piezoelectric layer 5. Even when the acoustic velocity of the S.sub.0 mode does not match the acoustic velocity V.sub.L, a difference between the two acoustic velocities is not large, and the effect of leaking the S.sub.0 mode to the support substrate 2 side is able to be provided. Further, modes in which acoustic velocities are higher than the acoustic velocity V.sub.L may be leaked to the support substrate 2 side. Therefore, the spurious modes are able to be significantly reduced or prevented.
(39) V.sub.2 in Equation (1) is a solution of the following Equation (3).
Ax.sup.3+Bx.sup.2+Cx+D=0 Equation (3)
(40) V.sub.1, V.sub.2, and V.sub.3, which are three solutions of Equation (3), have a relationship of V.sub.1≤V.sub.2≤V.sub.3.
(41) In Equation (1), V.sub.Si-1 is defined as a function of V.sub.2 that is at least V.sub.1 or more among the above three solutions. The acoustic velocity V.sub.Si-1 is an acoustic velocity of a fast transversal wave propagating through the support substrate 2. Therefore, (V.sub.1).sup.1/2≤(V.sub.2).sup.1/2=V.sub.Si-1≤V.sub.L is able to be satisfied, and the spurious modes are able to be more reliably leaked to the support substrate 2 side.
(42) In Equation (3), A, B, C, and D are values determined by the following Equations (3A), (3B), (3C), and (3D), respectively.
A=−ρ.sup.3 Equation (3A)
B=ρ.sup.2(L.sub.11+L.sub.22+L.sub.33) Equation (3B)
C=ρ(L.sub.21.sup.2+L.sub.23.sup.2+L.sub.31.sup.2−L.sub.11.Math.L.sub.33−L.sub.22.Math.L.sub.33−L.sub.11.Math.L.sub.22) Equation (3C)
D=2.Math.L.sub.21.Math.L.sub.23.Math.L.sub.31+L.sub.11.Math.L.sub.22.Math.L.sub.33−L.sub.31.sup.2.Math.L.sub.22−L.sub.11.Math.L.sub.23.sup.2−L.sub.21.sup.2.Math.L.sub.33 Equation (3D).
(43) Here, in Equations (3A), (3B), (3C), or (3D), ρ represents the density (g/cm.sup.3) of silicon. In addition, L.sub.11, L.sub.22, L.sub.33, L.sub.21, L.sub.31, and L.sub.23 are values determined by the following Equations (4A), (4B), (4C), (4D), (4E), and (4F), respectively.
L.sub.11=c.sub.11.Math.a.sub.1.sup.2+c.sub.44.Math.a.sub.2.sup.2+c.sub.44.Math.a.sub.3.sup.2 Equation (4A)
L.sub.22=c.sub.44.Math.a.sub.1.sup.2+c.sub.11.Math.a.sub.2.sup.2+c.sub.44.Math.a.sub.3.sup.2 Equation (4B)
L.sub.33=c.sub.44.Math.a.sub.1.sup.2+c.sub.44.Math.a.sub.2.sup.2+c.sub.11.Math.a.sub.3.sup.2 Equation (4C)
L.sub.21=(c.sub.12+c.sub.44).Math.a.sub.2.Math.a.sub.1 Equation (4D)
L.sub.31=(c.sub.12+c.sub.44).Math.a.sub.1.Math.a.sub.3 Equation (4E)
L.sub.23=(c.sub.44+c.sub.12).Math.a.sub.3.Math.a.sub.2 Equation (4F)
(44) Note that, in Equations (4A), (4B), (4C), (4D), (4E), and (4F), c.sub.11, c.sub.12, and c.sub.44 are elastic constants (N/m.sup.2) of silicon, respectively, and a.sub.1, a.sub.2, and a.sub.3 are values determined by the following Equations (5A), (5B), and (5C), respectively.
a.sub.1=cos(φ).Math.cos(ψ)−sin(φ).Math.cos(θ).Math.sin(ψ) Equation (5A)
a.sub.2=sin(φ).Math.cos(ψ)+cos(φ).Math.cos(θ).Math.sin(ψ) Equation (5B)
a.sub.3=sin(θ).Math.sin(ψ) Equation (5C)
(45) Note that φ, θ, and ψ in Equations (5A), (5B), and (5C) are φ, θ, and ψ in the silicon crystal orientation (φ, θ, ψ).
(46) By selecting values of the silicon crystal orientation (φ, θ, ψ) to satisfy Unequal Equation (2), the SH.sub.0 mode may be substantially confined to the piezoelectric layer 5 side, and the spurious modes are able to be significantly reduced or prevented.
(47) The silicon crystal orientation (φ, θ, ψ) will be described with reference to
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(49) In the silicon crystal structure shown in
(50) As shown in
(51) The elastic constants c.sub.11, c.sub.12, and c.sub.44 of silicon are values defined as follows.
(52) Strain S and stress T of an elastic material are in a proportional relationship. This proportional relationship is represented by the following matrix.
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(54) A proportional constant (c.sub.ij) in this equation is referred to as an elastic constant. The elastic constant c.sub.ij depends on a crystal system to which a solid belongs. For example, silicon may be represented by the following three independent values due to symmetry of the crystal.
(55) Elastic Constant of Silicon (N/m.sup.2)
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(57) The above-described elastic constants c.sub.11, c.sub.12, and c.sub.44 are the elastic constants of silicon defined as described above. Note that the elastic constants of silicon c.sub.11=1.674E+11 (N/m.sup.2), c.sub.12=6.523E+10 (N/m.sup.2), c.sub.44=7.957E+10 (N/m.sup.2) (H. J. McSkimin, et al., “Measurement of the Elastic Constants of Silicon Single Crystals and Their Thermal Constants”, Phys. Rev. Vol. 83, p. 1080(L) (1951)). The density ρ of silicon is 2.331 (g/cm.sup.3).
(58) Hereinafter, the advantageous effects of Preferred Embodiment 1 will be further explained by comparing Preferred Embodiment 1 with Comparative Example 2. Note that Comparative Example 2 is different from Preferred Embodiment 1 in a crystal orientation of the support substrate.
(59) Conditions of the acoustic wave device of Preferred Embodiment 1 are as follows. Piezoelectric layer 5: material lithium tantalate, Euler angles (0°, 140°, 0°), thickness about 0.20λ Support substrate 2: material silicon, crystal orientation (−45°, −54.7°, 30°) IDT electrode 6: material Al, thickness about 0.08λ Wavelength λ: about 1 μm
(60) Conditions of an acoustic wave device of Comparative Example 2 are as follows. Piezoelectric layer 5: material lithium tantalate, Euler angles (0°, 140°, 0°), thickness about 0.20λ Support substrate: material silicon, crystal orientation (−45°, −54.7°, 0°) IDT electrode 6: material Al, thickness about 0.08λ, Wavelength λ: about 1 μm
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(62) As shown in
(63) Note that in Comparative Example 2, the piezoelectric layer 5 is laminated on the support substrate in which an acoustic velocity of a transversal wave propagating therethrough is high. Therefore, the spurious emission due to the S.sub.0 mode in Comparative Example 2 occurs on a higher frequency side than Comparative Example 1 including no support substrate 2.
(64) In Preferred Embodiment 1, as shown in
(65) The acoustic velocity V.sub.L of the longitudinal wave component of the bulk wave propagating through the piezoelectric layer 5 preferably satisfies the following Unequal Equation (7) in relation to an acoustic velocity V.sub.Si-2 determined by the following Equation (6), for example. Note that an acoustic velocity of the bulk wave propagating through the support substrate 2 is defined as the above-described acoustic velocity V.sub.Si-2. More specifically, the acoustic velocity V.sub.Si-2 is an acoustic velocity of a transversal wave propagating through the support substrate 2.
V.sub.Si-2=(V.sub.3).sup.1/2 (m/sec) Equation (6)
V.sub.Si-2≤V.sub.L Unequal Equation (7)
(66) Since the three solutions V.sub.1, V.sub.2, and V.sub.3 of the above Equation (3) have a relationship of V.sub.1≤V.sub.2≤V.sub.3, the acoustic velocity V.sub.Si-2 is substantially equal to or higher than the acoustic velocity V.sub.Si-1. When Unequal Equation (7) is satisfied, since the acoustic velocity V.sub.L is higher than the acoustic velocity V.sub.Si-2, the plate waves in modes other than the SH.sub.0 mode may be more reliably leaked to the support substrate 2 side, and the spurious modes are able to be significantly reduced or prevented.
(67) When the acoustic velocity of the bulk wave propagating through the support substrate 2 is higher than the acoustic velocity of the SH.sub.0 mode propagating through the piezoelectric layer 5, the SH.sub.0 mode is able to be substantially confined to the piezoelectric layer 5 side. Accordingly, the acoustic velocity V.sub.SH0 of the SH.sub.0 mode propagating through the piezoelectric layer 5 and the acoustic velocity V.sub.L of the longitudinal wave component of the bulk wave propagating through the piezoelectric layer 5, satisfy the following Unequal Equation (8) in relation to the acoustic velocity V.sub.Si-1 determined by above Unequal equation (2).
V.sub.SH0≤V.sub.Si-1≤V.sub.L Unequal Equation (8)
(68) Note that, also in a case where Unequal Equation (8) is satisfied in Preferred Embodiment 1, a relationship between V.sub.Si, V.sub.Si-1, and V.sub.L is as follows.
V.sub.Si≤V.sub.Si-1≤V.sub.L
(69) Also, the relationship in Unequal Equation (7) is preferably satisfied, for example.
V.sub.Si-2≤V.sub.L Unequal Equation (7)
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(71) Preferred Embodiment 2 is different from Preferred Embodiment 1 in that between the support substrate 2 and the piezoelectric layer 5, a low-acoustic-velocity film 14 is provided in which the acoustic velocity of the bulk wave propagating therethrough is lower than the acoustic velocity of the bulk wave propagating through the piezoelectric layer 5. As described above, in Preferred Embodiment 2, the piezoelectric layer 5 is indirectly provided on the support substrate 2. The piezoelectric layer 5 and a crystal orientation of the support substrate 2 are also different from those of Preferred Embodiment 1. Except for the above points, the acoustic wave device of Preferred Embodiment 2 includes the same or similar features as the acoustic wave device 1 of Preferred Embodiment 1.
(72) The low-acoustic-velocity film 14 is made of silicon oxide represented by SiO.sub.x. More specifically, the low-acoustic-velocity film 14 is preferably made of, for example, SiO.sub.2. Note that the low-acoustic-velocity film 14 may be made of silicon oxide in which x is a positive number other than 2. Alternatively, the low-acoustic-velocity film 14 may be made of a material mainly including, for example, glass, silicon oxynitride, tantalum oxide, or a compound provided by adding fluorine, carbon, or boron to silicon oxide, or the like. The material of the low-acoustic-velocity film 14 is preferably, for example, a material having a relatively low acoustic velocity. However, the low-acoustic-velocity film 14 preferably includes silicon oxide, for example. Thus, frequency temperature characteristics are able to be significantly improved.
(73) A thickness of the low-acoustic-velocity film 14 is not particularly limited, but is preferably, for example, about 0.335λ, in Preferred Embodiment 2. The thickness of the low-acoustic-velocity film 14 is preferably about 2λ or less, for example. By adjusting the thickness of the low-acoustic-velocity film 14 at about 2λ or less, an electromechanical coupling coefficient is able to be easily adjusted.
(74) Conditions of the acoustic wave device of Preferred Embodiment 2 are as follows. Piezoelectric layer 5: material lithium tantalate, cut-angles 50° Y, thickness about 0.30λ Support substrate 2: material silicon, crystal orientation (−45°, −90°, 35°) Low-acoustic-velocity film 14: material SiO.sub.2, thickness about 0.335λ IDT electrode 6: material Al, thickness about 0.08λ Wavelength λ: about 1 μm
(75) The acoustic wave device of Preferred Embodiment 2 includes a multilayer body including the support substrate 2 which has a higher acoustic velocity of the bulk wave propagating therethrough than the SH.sub.0 mode acoustic velocity propagating through the piezoelectric layer 5, the low-acoustic-velocity film 14, and the piezoelectric layer 5. Therefore, the SH.sub.0 mode is able to be further substantially confined to the piezoelectric layer 5 side.
(76) Here, when the low-acoustic-velocity film and the piezoelectric layer are laminated, the SH.sub.1 mode and the like may shift to a lower frequency side. This is explained by Comparative Example 3. Note that Comparative Example 3 is different from Preferred Embodiment 2 in that Comparative Example 3 does not include a support substrate.
(77)
(78) As shown in
(79) Also in a case where the low-acoustic-velocity film 14 and the piezoelectric layer 5 are laminated, the spurious modes are able to be significantly reduced or prevented in Preferred Embodiment 2. This will be explained by comparing Preferred Embodiment 2 with Comparative Example 4. Note that Comparative Example 4 is different from Preferred Embodiment 2 in that a crystal orientation of the support substrate is a crystal orientation (0°, 0°, 0°).
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(81) In Comparative Example 4, a large spurious emission due to the mixed mode of the S.sub.0 mode and the SH.sub.2 mode occurs around 5600 MHz. On the other hand, in Preferred Embodiment 2, a spurious emission due to the mixed mode of the S.sub.0 mode and the SH.sub.2 mode is significantly reduced or prevented. In Preferred Embodiment 2, the acoustic velocity V.sub.Si-1 is lower than that of Comparative Example 4, and is set to about 5100 m/sec. As described above, since the crystal orientation of the support substrate 2 is selected to satisfy Unequal Equation (2), the spurious modes are able to be significantly reduced or prevented.
V.sub.Si-1≤V.sub.L Unequal Equation (2)
(82) Further, the thickness of the low-acoustic-velocity film 14 is preferably substantially equal to or less than the thickness of the piezoelectric layer 5, for example. Accordingly, the spurious modes are able to be further significantly reduced or prevented. This will be explained below.
(83) A plurality of acoustic wave devices each including the features of Preferred Embodiment 2 were manufactured with different thicknesses of the low-acoustic-velocity film.
(84) Conditions for respective acoustic wave devices including the features of Preferred Embodiment 2 are as follows. Piezoelectric layer 5: material lithium tantalate, cut-angles 50° Y, thickness about 0.20λ Support substrate 2: material silicon, crystal orientation (−45°, −90°, 80°) Low-acoustic-velocity film 14: material SiO.sub.2, thickness about 0.15λ, or about 0.2λ IDT electrode 6: material Al, thickness about 0.025λ Wavelength λ: about 1 μm
(85)
(86) As shown in
(87) Further, a plurality of acoustic wave devices each including the features of Preferred Embodiment 2 were manufactured with different thicknesses of the low-acoustic-velocity film. Note that, in these acoustic wave devices, the thicknesses of the piezoelectric layer are different from those of the acoustic wave devices in which the phase characteristics are shown in
(88) Conditions for respective acoustic wave devices including the features of Preferred Embodiment 2 are as follows. Piezoelectric layer 5: material lithium tantalate, cut-angles 50° Y, thickness about 0.30λ Support substrate 2: material silicon, crystal orientation (−45°, −54.7°, 45°) Low-acoustic-velocity film 14: material SiO.sub.2, thickness about 0.1λ, about 0.2λ, or about 0.3λ IDT electrode 6: material Al, thickness about 0.04λ Wavelength λ: about 1 μm
(89)
(90) As shown in
(91) A thickness of the piezoelectric layer 5 is preferably about 0.15λ or less, for example. Thus, the spurious modes are able to be further significantly reduced or prevented. This will be described below.
(92)
(93) As shown in
(94) Here, impedance frequency characteristics and a return loss of a Modification of Preferred Embodiment 2 in which the thickness of the piezoelectric layer 5 is set to about 0.15λ or less are shown. Conditions of an acoustic wave device of the present modification are as follows. Piezoelectric layer 5: material lithium tantalate, cut-angles about 50° Y, thickness about 0.10λ Support substrate 2: material silicon, crystal orientation (−45°, −54.7°, 30°) Low-acoustic-velocity film 14: material SiO.sub.2, thickness about 0.1λ IDT electrode 6: material Al, thickness about 0.08λ Wavelength λ: about 1 μm
(95)
(96) As shown in
(97)
(98) Preferred Embodiment 3 is different from Preferred Embodiment 2 in that between the support substrate 2 and the low-acoustic-velocity film 14, a high-acoustic-velocity film 23 is provided in which the acoustic velocity of the bulk wave propagating therethrough is higher than the acoustic velocity of the acoustic wave propagating through the piezoelectric layer 5. Thicknesses of the piezoelectric layer 5 and the low-acoustic-velocity film 14 and a crystal orientation of the support substrate 2 are different from those of Preferred Embodiment 2. Except for the above points, the acoustic wave device of Preferred Embodiment 3 includes the same or similar features as the acoustic wave device of Preferred Embodiment 2.
(99) The high-acoustic-velocity film 23 is made of silicon nitride (SiN). Note that the high-acoustic-velocity film 23 may be made of any one of, for example, piezoelectric material such as aluminum nitride, aluminum oxide, silicon carbide, silicon oxynitride, silicon, DLC film, silicon, sapphire, lithium tantalate, lithium niobate, quartz, and the like, various ceramics such as alumina, zirconia, cordierite, mullite, steatite, forsterite, and the like, diamond, magnesia, a material mainly including each of the above-described materials, and a material mainly including a mixture of the above-mentioned materials. The material of the high-acoustic-velocity film 23 is preferably a material having a relatively high acoustic velocity, for example.
(100) Conditions of the acoustic wave device of Preferred Embodiment 3 are as follows. Piezoelectric layer 5: material lithium tantalate, cut-angles about 50° Y, thickness about 0.20λ Support substrate 2: material silicon, crystal orientation (−45°, −54.7°, 30°) Low-acoustic-velocity film 14: material SiO.sub.2, thickness about 0.225λ High-acoustic-velocity film 23: material SiN, thickness about 0.4λ IDT electrode 6: material Al, thickness about 0.08λ Wavelength λ: about 1 μm
(101) Since acoustic velocities at which respective modes are spurious emissions propagating through the high-acoustic-velocity film 23 are high, the above respective modes may be further leaked to the support substrate 2 side. Therefore, the spurious modes are able to be significantly reduced or prevented. Note that the SH.sub.0 mode, which is the main mode, may be substantially confined to the piezoelectric layer 5 side. This will be explained in
(102)
(103) As shown in
(104) As shown in
(105) Hereinafter, Preferred Embodiment 4 will be described. Preferred Embodiment 4 is different from Preferred Embodiment 3 in that the piezoelectric layer 5 includes lithium niobate. Thicknesses of the low-acoustic-velocity film 14 and the high-acoustic-velocity film 23 and a crystal orientation of the support substrate 2 are also different from those of Preferred Embodiment 3. Except for the above points, an acoustic wave device of Preferred Embodiment 4 includes the same or similar features as the acoustic wave device of Preferred Embodiment 3.
(106) Conditions of the acoustic wave device of Preferred Embodiment 4 are as follows. Piezoelectric layer 5: material lithium niobate, cut-angles 30° Y, thickness about 0.30λ Support substrate 2: material silicon, crystal orientation (−45°, −90°, 35°) Low-acoustic-velocity film 14: material SiO.sub.2, thickness about 0.3λ High-acoustic-velocity film 23: material SiN, thickness about 0.1λ IDT electrode 6: material Al, thickness about 0.08λ Wavelength λ: about 1 μm
(107) Also in Preferred Embodiment 4, spurious modes are able to be significantly reduced or prevented as in Preferred Embodiment 3. This will be explained in the following by comparing Preferred Embodiment 4 with Comparative Example 5. Note that Comparative Example 5 is different from Preferred Embodiment 4 in that a crystal orientation of the support substrate is a crystal orientation (0°, 0°, 0°).
(108)
(109) In Comparative Example 5, a large spurious mode occurs at around 5400 MHz. On the other hand, in Preferred Embodiment 4, a spurious mode is significantly reduced or prevented. In Preferred Embodiment 4, the acoustic velocity V.sub.Si-1 is lower than that of Comparative Example 5, and is set to about 5100 m/sec. As described above, since the crystal orientation of the support substrate 2 is selected 1 to satisfy Unequal Equation (2), the spurious modes are able to be significantly reduced or prevented.
V.sub.Si-1≤V.sub.L Unequal Equation (2)
(110) The film thickness of the high-acoustic-velocity film 23 is preferably about 0.1λ or more and about 0.6λ or less, for example. Accordingly, modes, which are spurious emissions, are more easily leaked to the support substrate 2 side. Therefore, the spurious modes are able to be further significantly reduced or prevented.
(111)
(112) Preferred Embodiment 5 is different from Preferred Embodiment 1 in that a support 34 is provided between the support substrate 2 and the piezoelectric layer 5, and a cavity A is provided. Except for the above points, an acoustic wave device of Preferred Embodiment 5 includes the same or similar features as the acoustic wave device 1 of Preferred Embodiment 1.
(113) The support 34 is provided with a recess 34a, and the piezoelectric layer 5 covers the recess 34a. Thereby, the cavity A surrounded by the support 34 and the piezoelectric layer 5 is provided. Although not particularly limited, the support 34 is made of silicon oxide in Preferred Embodiment 5.
(114) Plate waves excited in the piezoelectric layer 5 are reflected to the piezoelectric layer 5 side at an interface between the piezoelectric layer 5 and the cavity A. On the other hand, modes, which are spurious emissions, may be leaked to the support substrate 2 side from the portion of the support 34 supporting the piezoelectric layer 5. Also in Preferred Embodiment 5, the spurious modes are able to be significantly reduced or prevented as in Preferred Embodiment 1.
(115) Note that the support 34 does not necessarily need to be provided. Accordingly, a recess may be provided in the support substrate 2. By covering the recess with the piezoelectric layer 5, a cavity surrounded by the support substrate 2 and the piezoelectric layer 5 may be provided.
(116) In each of the above preferred embodiments and the above modifications, an example in which the acoustic wave device is an acoustic wave resonator is described. The acoustic wave device of the present invention may be, for example, a ladder filter including an acoustic wave resonator, a longitudinally coupled resonator-type acoustic wave filter, or the like, or may be a multiplexer having a plurality of band-pass filters including an acoustic wave resonator or the like.
(117) While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.