GAS COMPRESSION SYSTEM
20240287989 ยท 2024-08-29
Assignee
Inventors
Cpc classification
F04C18/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C18/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas compression system includes: a first-stage compressor head and a second-stage compressor head; an oil-gas separation vessel; and a sprayer disposed between the first-stage compressor head and the second-stage compressor head and configured to cool inter-stage compressed gas. The sprayer includes: a gas inlet configured to introduce compressed gas; an oil inlet configured to introduce compressor oil; and at least one oil-spraying opening configured to spray oil, which cools the inter-stage compressed gas. With the gas compression system, the sprayer can spray a mixture of oil and gas into the inter-stage compressed gas between the first-stage compressor head and the second-stage compressor head. Accordingly, by intelligently employing a characteristic of containing oil and gas in the scavenge line, an inter-stage heat exchange effect of the sprayer can be enhanced, thereby improving the performance of two-stage compression.
Claims
1.-20. (canceled)
21. A gas compression system, comprising: a first-stage compressor head and a second-stage compressor head; an oil-gas separation vessel in communication with the second-stage compressor head and the first-stage compressor head; and a sprayer disposed between the first-stage compressor head and the second-stage compressor head and configured to cool inter-stage compressed gas, wherein the sprayer comprises: a gas inlet configured to introduce compressed gas; an oil inlet configured to introduce compressor oil; and at least one oil-spraying opening configured to oil-spray cool the inter-stage compressed gas.
22. The gas compression system according to claim 21, wherein the first-stage compressor head and the second-stage compressor head are formed as one piece, and the sprayer is disposed at an inter-stage stage between the first-stage compressor head and the second-stage compressor head.
23. The gas compression system according to claim 21, further comprising an inter-stage cooling chamber disposed between the first-stage compressor head and the second-stage compressor head, wherein the sprayer is disposed in the inter-stage cooling chamber.
24. The gas compression system according to claim 21, wherein the oil inlet of the sprayer is in communication with the oil-gas separation vessel through a first oil return pipeline.
25. The gas compression system according to claim 21, further comprising an oil-gas separation cartridge disposed in the oil-gas separation vessel, wherein the gas inlet of the sprayer is in communication with the oil-gas separation cartridge through a scavenge line.
26. The gas compression system according to claim 21, wherein the gas inlet of the sprayer is in communication with a gas exhaust end of the second-stage compressor head.
27. The gas compression system according to claim 21, wherein the gas inlet of the sprayer is in communication with a gas outlet end of the oil-gas separation vessel.
28. The gas compression system according to claim 21, wherein the sprayer comprises an inner pipe having a hollow inner chamber, and an outer pipe sleeved on the inner pipe; an outer chamber is defined by the outer pipe and the inner pipe, and the inner chamber is in communication with the outer chamber.
29. The gas compression system according to claim 28, wherein the oil inlet is in communication with the outer chamber, the gas inlet is in communication with the inner chamber, and the at least one oil-spraying opening is defined in an outer peripheral wall of the outer pipe and in communication with the outer chamber.
30. The gas compression system according to claim 29, wherein the gas inlet is disposed at a first end of the outer pipe and penetrates the first end of the inner pipe, and a second end of the inner pipe is located within the outer pipe.
31. The gas compression system according to claim 30, wherein at least one oil passage hole is defined within the second end of the inner pipe and configured to communicate the inner chamber with the outer chamber.
32. The gas compression system according to claim 31, wherein the at least one oil passage hole comprises a plurality of oil passage holes, and the plurality of oil passage holes are circumferentially and/or axially distributed along an outer peripheral wall of the inner pipe.
33. The gas compression system according to claim 29, wherein the oil inlet is disposed on the outer peripheral wall of the outer pipe.
34. The gas compression system according to claim 29, wherein the at least one oil-spraying opening is defined in the outer pipe and spaced apart from the oil inlet.
35. The gas compression system according to claim 34, wherein the at least one oil-spraying opening comprises a plurality of oil-spraying openings, and the plurality of oil-spraying openings are circumferentially and/or axially distributed along the outer peripheral wall of the outer pipe.
36. The gas compression system according to claim 21, wherein the oil-gas separation vessel is in communication with the first-stage compressor head through a second oil return pipeline (82).
37. The gas compression system according to claim 21, wherein the oil-gas separation vessel is in communication with the second-stage compressor head through a third oil return pipeline.
38. The gas compression system according to claim 21, further comprising an oil cooler and a filter, wherein the oil cooler and the filter are sequentially connected between the oil-gas separation vessel and the first-stage compressor head.
39. The gas compression system according to any one of claim 21, further comprising a gas cooler, wherein a gas exhaust end of the oil-gas separation vessel is in communication with the gas cooler.
40. The gas compression system according to claim 39, wherein the gas inlet of the sprayer is in communication with a gas exhaust end of the gas cooler.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0027] The above and/or additional aspects and advantages of the present disclosure will become more apparent and more understandable from the following description of embodiments in conjunction with the accompanying drawings, in which:
[0028]
[0029]
[0030]
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[0033]
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[0036]
[0037]
REFERENCE NUMERALS IN THE ACCOMPANYING DRAWINGS
[0038] gas compression system 100, [0039] first-stage compressor head 1, second-stage compressor head 2, inter-stage cooling chamber 3, [0040] oil-gas separation vessel 4, oil-gas separation cartridge 5, gas cooler 6, scavenge line 7, first oil return pipeline 81, second oil return pipeline 82, third oil return pipeline 83, [0041] sprayer 9, inner pipe 91, inner chamber 911, outer pipe 92, outer chamber 921, oil inlet 93, gas inlet 94, oil-spraying opening 95, oil passage hole 96, oil cooler 10, filter 11.
DESCRIPTION OF EMBODIMENTS
[0042] The embodiments of the present disclosure will be described in detail below with reference to examples thereof as illustrated in the accompanying drawings, throughout which same or similar elements, or elements having same or similar functions, are denoted by same or similar reference numerals. The embodiments described below with reference to the drawings are illustrative only, and are intended to explain, rather than limiting, the present disclosure.
[0043] A gas compression system 100 according to embodiments of the present disclosure will be described below with reference to
[0044] As illustrated in
[0045] As illustrated in
[0046] As illustrated in
[0047] The sprayer 9 is arranged between the first-stage compressor head 1 and the second-stage compressor head 2, and configured to cool the inter-stage compressed gas between the first-stage compressor head 1 and the second-stage compressor head 2. The sprayer 9 includes a gas inlet 94 and an oil inlet 93. The gas inlet 94 is configured to be connected to an output end of the high-pressure gas to introduce the compressed gas into the sprayer 9, and the oil inlet 93 is configured to be connected to an output end of the compressor oil to introduce the compressor oil into the sprayer 9. The sprayer 9 further includes an oil-spraying opening 95 configured to spray, towards the inter-stage compressed gas, the compressed gas introduced at the gas inlet 94 and the compressor oil introduced at the oil inlet 93, such that the inter-stage compressed gas is cooled by oil-spraying. Therefore, the compressor oil accompanied with the compressed gas can join the inter-stage compressed gas, thereby exerting a spraying effect on the inter-stage compressed gas. The compressed gas in oil droplets may expand rapidly, resulting in a blasting effect on the oil droplets. In this manner, granularity of the sprayed oil is greatly refined, and a total heat exchange area of the oil droplets is enlarged, and thus, energy efficiency of the compressors can be optimized to achieve energy saving.
[0048] At least one oil-spraying opening 95 is provided. For example, one oil-spraying opening 95, or two or more oil-spraying openings 95 may be provided to enable the sprayer 9 to spray towards the inter-stage compressed gas from different angles and different positions, which is beneficial to optimize a spraying effect.
[0049] In the gas compression system 100 according to the embodiments of the present disclosure, the oil-spraying opening 95 is disposed towards the inter-stage compressed gas between the first-stage compressor head 1 and the second-stage compressor head 2 to introduce the compressor oil accompanied with the compressed gas into the inter-stage compressed gas, which is beneficial to improve the cooling effect of the inter-stage compressed gas, enhancing the atomization effect of oil sprayed at the inter-stage stage, and ensuring the suction efficiency and performance of the compressor heads, thereby improving performance of the whole machine.
[0050] In some embodiments, as illustrated in
[0051] In some embodiments, as illustrated in
[0052] In this manner, the compressed gas introduced at the gas inlet 94 and the compressor oil introduced at the oil inlet 93, after being mixed with each other, are sprayed from the oil-spraying opening 95 towards the inter-stage cooling chamber 3, so as to oil-spray cool the gas in the inter-stage cooling chamber 3. As a result, the spraying effect is exerted on the inter-stage compressed gas in the inter-stage cooling chamber 3. The compressed gas in the oil droplets may expand rapidly, resulting in the blasting effect on the oil droplets. In this manner, the granularity of the sprayed oil is refined, and the total heat exchange area of the oil droplets is enlarged, and thus, the energy efficiency of the compressors can be optimized to achieve energy saving.
[0053] In some embodiments, as illustrated in
[0054] In some embodiments, an oil-gas separation cartridge 5 is further included and disposed in the oil-gas separation vessel 4. As illustrated in
[0055] In this manner, the gas that is further separated by the oil-gas separation cartridge 5 can flow to the gas inlet 94 of the sprayer 9 through the scavenge line 7. For example, this portion of gas can be mixed with the compressor oil in the sprayer 9 and then sprayed into the inter-stage cooling chamber 3 to cool the compressed gas, which is compressed by the first-stage compressor head 1. It can be understood that, with the above arrangement, the compressor oil, which flows into the inter-stage chamber from the oil supply port of the oil-gas separation vessel 4, has relative high pressure, the gas which come from the scavenge line 7, when also entering the oil sprayer 9, normally the gas from the scavenge line pressure is higher than the oil pressure from oil-gas separation vessel 4 by 1?3 bar, which makes the compressor oil with a lot air bubbles inside, it will enhance the spraying effect which take place in the inter-stage cooling chamber 3. The compressed gas in the oil droplets may expand rapidly, resulting in the blasting effect on the oil droplets. In this manner, the granularity of the sprayed oil is refined, and the total heat exchange area of the oil droplets is enlarged, and thus, the cooling effect is enhanced. So, the compression process can be improved to achieve energy saving.
[0056] It should be noted that, in some embodiments, as illustrated in
[0057] In some embodiments, as illustrated in
[0058] In some embodiments, as illustrated in
[0059] In some embodiments, as illustrated in
[0060] The sprayer 9 includes the oil inlet 93, the gas inlet 94, and the oil-spraying opening 95. Both the oil inlet 93 and the gas inlet 94 are in communication with the oil-spraying opening 95. In addition, the oil inlet 93 is in communication with the first oil return pipeline 81, the gas inlet 94 is in communication with the scavenge line 7, and the oil-spraying opening 95 is configured to spray oil into the inter-stage cooling chamber 3.
[0061] That is, the sprayer 9 in the present disclosure is in communication with the first oil return pipeline 81 through the oil inlet 93 and in communication with the scavenge line 7 through the gas inlet 94, such that the compressor oil in the first oil return pipeline 81 and the compressed gas in the scavenge line 7 can be converged and mixed in the sprayer 9. In this way, the compressor oil and the compressed gas can be fully mixed with each other before they are sprayed into the inter-stage cooling chamber 3 through the oil-spraying opening 95 of the sprayer 9, thereby enhancing the atomization effect of the spray, and improving the heat exchange effect of the inter-stage cooling chamber 3.
[0062] The oil inlet 93 and the gas inlet 94 can be provided at one end of the sprayer 9, and the oil-spraying opening 95 can be provided at the other end of the sprayer 9, such that the compressor oil and the compressed gas can travel sufficiently long distances to achieve sufficient mixing. Opening shapes of the oil inlet 93, the gas inlet 94, and the oil-spraying opening 95 can be flexibly designed in accordance with practical requirements. The opening shapes can be designed as circular shapes as illustrated in
[0063] In some embodiments, as illustrated in
[0064] That is, the sprayer 9 includes a two-layer pipe structure, in which the inner chamber 911 of the inner pipe 91 is formed as a flow chamber for the compressor oil accompanied with the compressed gas in the scavenge line 7, and the outer chamber 921 between the outer pipe 92 and the inner pipe 91 is formed as a flow chamber for the compressor oil in the first oil return pipeline 81. The compressor oil accompanied with the compressed gas in the inner chamber 911 can flow into the outer chamber 921 to be mixed with the compressor oil in the first oil return pipeline 81, and the mixture can be sprayed into the inter-stage cooling chamber 3 through the oil-spraying opening 95 defined in the outer peripheral wall of the outer pipe 92, thereby cooling the gas in the inter-stage cooling chamber 3.
[0065] In the present disclosure, by designing the way in which the outer pipe 92 is sleeved on the inner pipe 91, the inner pipe 91 and the outer pipe 92 can share radial and axial spaces of the sprayer 9, without providing separate flow pipes for the compressor oil and the compressed gas. In this way, a structure size of the sprayer 9 and the mounting space occupied by the sprayer 9 can be reduced. In addition, the inner pipe 91 and the outer pipe 92 can be formed as one piece, which is beneficial to reduce processing costs.
[0066] In some embodiments, a first end of the inner pipe 91 is connected to a first end of the outer pipe 92, the gas inlet 94 is disposed at the first end of the outer pipe 92 and penetrates the first end of the inner pipe 91 to be in communication with the inner chamber 911, and a second end of the inner pipe 91 is located within the outer pipe 92 and spaced apart from an inner peripheral wall of the outer pipe 92.
[0067] As illustrated in
[0068] A lower end of the inner pipe 91 is located within the outer pipe 92 and spaced apart from the inner peripheral wall of the outer pipe 92. As illustrated in
[0069] In some embodiments, at least one oil passage hole 96 is defined in the second end of the inner pipe 91, and configured to communicate the inner chamber 911 with the outer chamber 921. As illustrated in
[0070] In some embodiments, a plurality of oil passage holes 96 are provided, and the oil passage holes 96 are circumferentially and/or axially distributed along an outer peripheral wall of the inner pipe 91. In other words, one, two, or more oil passage holes 96 may be provided. The plurality of oil passage holes 96 may be defined in the outer peripheral wall of the lower end of the inner pipe 91, such that the plurality of oil passage holes 96 can be simultaneously used to introduce the compressed gas and the compressor oil in the inner pipe 91 into the outer chamber 921, which increases a flow efficiency, and the mixing with the compressor oil in the outer chamber 921 can be performed at several positions, which improves a mixing effect.
[0071] In order to enhance oil output efficiency, the plurality of oil passage holes 96 may be axially spaced apart from each other along the inner pipe 91, circumferentially spaced apart from each other along the inner pipe 91, or axially and circumferentially arranged in rows and columns. As illustrated in
[0072] In some embodiments, the oil inlet 93 is disposed on the outer peripheral wall of the outer pipe 92 to supply oil from the outer peripheral wall of the outer pipe 92 to the inside of the outer pipe 92.
[0073] In some embodiments, both the oil inlet 93 and the oil-spraying opening 95 are disposed on the outer peripheral wall of the outer pipe 92 and spaced apart from each other. The oil inlet 93 is disposed on the outer peripheral wall of a first end of the outer pipe 92, and the oil-spraying opening 95 is disposed on the outer peripheral wall of a second end of the outer pipe 92. As illustrated in
[0074] As illustrated in
[0075] It should be noted that, in addition to the circular shapes illustrated in
[0076] In some embodiments, as illustrated in
[0077] In some embodiments, as illustrated in
[0078] In some embodiments, the gas compression system 100 further includes an oil cooler 10 and a filter 11. The oil cooler 10 and the filter 11 are sequentially connected between the oil-gas separation vessel 4 and the first-stage compressor head 1.
[0079] In this manner, the compressor oil in the oil-gas separation vessel 4, after flowing out from the outlet end of the oil-gas separation vessel 4, can sequentially pass through the oil cooler 10 and the filter 11. Thus, the temperature of the compressor oil entering the first-stage compressor head 1 and the second-stage compressor head 2 can be lowered, and impurities in the compressor oil can be reduced to guarantee cleanliness of the compressor oil. Both the oil cooler 10 and the filter 11 are located at an upstream end of the first oil return pipeline 81.
[0080] In some embodiments, the gas compression system 100 further includes a gas cooler 6. The gas cooler 6 is in communication with the gas exhaust end of the oil-gas separation vessel 4, in order to cool the finally-separated compressed gas.
[0081] In some embodiments, as illustrated in
[0082] In the description of the present disclosure, first feature or second feature may include one or more of said features.
[0083] In the description of the present disclosure, a plurality of means two or more.
[0084] In the description of the present disclosure, the first feature being on or under the second feature may mean that the first feature is in direct contact with the second feature, or the first and second features are in indirect contact through an additional feature between the first and second features.
[0085] In the description of the present disclosure, the first feature being above the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply mean that the level of the first feature is higher than that of the second feature.
[0086] In the description of this specification, descriptions with reference to the terms an embodiment, some embodiments, illustrative embodiments, examples, specific examples, or some examples etc. mean that specific features, structure, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific described features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner.
[0087] Although embodiments of the present disclosure are illustrated and described above, those skilled in the art can make various changes, modifications, replacements, and alternatives to these embodiments, without departing from the principle and spirit of the present disclosure. The scope of the present disclosure is defined by the claims as attached and their equivalents.