AN ARRANGEMENT AND A METHOD FOR THE INSTALLATION OF DATA AND ELECTRICAL TRANSMISSION LINES ON A STEEL LAZY WAVE RISER (SLWR)
20240287855 ยท 2024-08-29
Inventors
Cpc classification
International classification
Abstract
An arrangement of an umbilical of data communication lines and/or electrical energy transmission lines is mounted on a lazy wave catenary riser. The umbilical has a first section extending from an upper hang off location of the riser continuously downward to a first installation point at the riser and a second section extending from a second installation point at the riser continuously downward to the sea bed at a riser touch down location. The first installation point is positioned in an installation region of the riser between a lowest sag bend point and a highest hog bend point of the lazy wave catenary riser extension. The first 1 section is tensioned to a flatter catenary shape than a catenary shape of the riser between the upper hang off location and the first installation point, so that a portion of the first section extends detached from the riser.
Claims
1. An arrangement of an umbilical of data communication lines and/or electrical energy transmission lines mounted on a lazy wave catenary riser comprising: A) the lazy wave catenary riser, the lazy wave catenary riser comprising (2) having: an upper catenary section extending from an upper hang off location at a floating production storage offloading (FPSO) facility downwards and transitioning in a sag bend having a lowest sag bend point and an upward oriented end section, a buoyant section having buoyant devices attached to the riser and extending from the upward oriented end section of the sag bend further upward and forming a hog bend of opposite curvature with respect to the sag bend and defining a highest hog bend point and a downward oriented end section, so that the sag bend and the hog bend define a double curvature section and an inflection location between the sag bend and the hog bend, a lower catenary section extending from the downward oriented end section of the hog bend further downward and then converging towards a horizontal orientation at a touch down location on the sea bed, wherein the a course of the riser has, in addition to a vertical component, a continuously growing horizontal component in a horizontal riser direction starting from the upper hang off location towards the touch down location, B) the umbilical, the umbilical comprising: a first umbilical section extending from the upper hang off location continuously downward to a first installation point at the riser, a second umbilical section extending from a second installation point at the riser continuously downward to the sea bed at the touch down location, wherein: the first installation point is positioned in an installation region of the riser between the lowest sag bend point and the highest hog bend point, and the first umbilical section is tensioned to a flatter catenary shape than the a catenary shape of the riser between the upper hang off location and the first installation point, so that between the upper hang off location and the first installation point the first umbilical section extends at a distance and detached from the riser.
2. An arrangement according to claim 1, wherein the second installation point is positioned in the installation region of the riser between the lowest sag bend point and the highest hog bend point, and the second umbilical section has a catenary shape with an opposite curvature to the curvature of the buoyant section, so that between the second installation point and the touch down location the second umbilical section extends at a distance and detached from the riser.
3. An arrangement according to claim 2, wherein the first umbilical section extends at a distance above and in the horizontal riser direction with respect to the riser between the upper hang off location and the first installation point, whereas the second umbilical section extends at a distance below and opposite the horizontal riser direction with respect to the riser between the second installation point and the touch down location.
4. An arrangement according to claim 1, wherein the first and second umbilical sections have different longitudinal pretension forces, or the first umbilical section has a higher pretension force than the second umbilical section.
5. An arrangement according to claim 1, wherein the installation region is confined within a distance from the inflection location smaller than 2%, of a total length of the riser from the upper hang off location to the touch down location.
6. An arrangement according to claim 1, wherein the first installation point and the second installation point are within a maximum distance of 25 meters from the inflection location and the third umbilical section has a length of less than 50 meters.
7. An arrangement according to claim 1, wherein the umbilical comprises a third umbilical section extended between the first installation point and the second installation point and making an electrical and/or data communication connection between the first umbilical section and the second umbilical section, the third umbilical section having a length greater than a straight distance between the first installation point and the second installation point.
8. An arrangement according to claim 1, comprising one or more branch lines with one or more of data transmission cables and electricity cables, branched off from the umbilical and extending to monitoring locations at the riser.
9. An arrangement Arrangement according to claim 8, wherein said branch lines comprise one or more of: a sag bend branch line extending to a sag bend monitoring location at the sag bend of the riser, and a hog bend branch line extending to a hog bend monitoring location at the hog bend of the riser, and an upper branch line extending to an upper monitoring location along a portion of the upper catenary section of the riser, and a lower branch line extending to a lower monitoring location along a portion of the lower catenary section of the riser.
10. An arrangement according to claim 1, wherein the first installation point and the second installation point are each formed by an installation structure having: a reversable mechanical riser coupler for a mechanical connection of the installation structure with the riser, and one or more mechanical pull resistant umbilical couplers for a mechanical connection of the installation structure with the umbilical, an electrical and data distribution device comprising multiple communicating connecting sockets to enable a plurality of connections between the umbilical sections, and/or additional branch lines.
11. An arrangement according to claim 10, wherein the installation structure is configured as a self-supporting clamping body having further comprising: a crane rigging attachment interface to enable the installation structure to be lifted, lowered and positioned by a crane, a coupling actuation interface adapted to be engaged and operated by a remotely operated subsea vehicle for engaging and releasing the mechanical riser coupler, wherein the mechanical riser coupler comprises opposing jaws.
12. An arrangement according to claim 1, wherein at the touch down location, a lower end of the second umbilical section is mechanically connected with a mud mat placed on the sea bed, said mud mat comprising: a mechanical umbilical coupler, and an electrical and data distribution device with a plurality of connecting sockets for electrical and data transmission connection of the second umbilical section and of additional branch lines.
13. An arrangement according to claim 1, comprising a monitoring instrumentation with one or more of a pressure sensor, a temperature sensor, an accelerometer, a strain gauge, an optical sensor, a telecamera, connected to the umbilical and/or to one or more additional branch lines branched off the umbilical.
14. A method for installing an umbilical of data communication lines and/or electrical energy transmission lines on a lazy wave catenary riser for obtaining the arrangement according to claim 1, comprising the step of installing the first umbilical section by: positioning a deploy vessel, different from the FPSO which defines the upper hang off location, above the installation region of the riser and paying out and lowering the first umbilical section from the deploy vessel until a lower end of the first umbilical section reaches the first installation point in the installation region, while the deploy vessel holds an upper end of the first umbilical section, mechanically coupling the lower end of the first umbilical section with the riser in the first installation point by using a remotely operated subsea vehicle, moving the deploy vessel to the FPSO and contemporaneously paying out an additional length of the first umbilical section from the deploy vessel, transferring the upper end of the first umbilical section from the deploy vessel to the FPSO and fixating the upper end of the first umbilical section in the upper hang of location of the riser at the FPSO, tensioning the first umbilical section to a flatter catenary shape than the catenary shape of the riser between the upper hang off location and the first installation point, so that between the upper hang off location and the first installation point the first umbilical section extends at a distance from the riser
15. The method according to claim 14, comprising the step of installing the second umbilical section by: positioning the deploy vessel, different from the FPSO which defines the upper hang off location, above the touch down location of the riser and paying out and lowering the second umbilical section from the deploy vessel until a lower end of the second umbilical section reaches the touch down location, while the deploy vessel holds an upper end of the second umbilical, mechanically coupling the lower end of the first umbilical section in the touch down location, by using the remotely operated subsea vehicle, moving the deploy vessel to a location above the installation region of the riser and contemporaneously lowering the upper end of the second umbilical section from the deploy vessel, mechanically coupling the upper end of the second umbilical section with the riser in the second installation point, by using the remotely operated subsea vehicle.
16. The method according to claim 15, comprising the step of making an electrical and/or data transmission connection between the first umbilical section and the second umbilical section in the installation region by installing a third umbilical section by: electrically and/or data transmission connecting a first end of the third umbilical section to the lower end of the first umbilical section in the first installation point, by using the remotely operated subsea vehicle, electrically and/or data transmission connecting a second end of the third umbilical section to the upper end of the second umbilical section in the second installation point, by using the remotely operated subsea vehicle.
17. The method according to claim 14, comprising the step of connecting to the umbilical one or more branch lines having one or more of data transmission cables and electricity cables, using the remotely operated subsea vehicle, and extending the one or more branch lines to monitoring locations at the riser.
18. The method according to claim 14, comprising the step of coupling the lower end of the first umbilical section to a first installation structure prior to lowering the first umbilical section from the deploy vessel and coupling the lower end of the first umbilical section to the riser by clamping the first installation structure on the riser.
19. The method according to claim 15, comprising the step of coupling the upper end of the second umbilical section to a second installation structure prior to lowering the upper end of the second umbilical section from the deploy vessel and coupling the upper end of the second umbilical section to the riser by clamping the second installation structure on the riser.
Description
BRIEF DESCRIPTION OF THE FIGURES
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Detailed Description of Embodiments
[0055] With reference to the figures, an arrangement 1 of an umbilical 19 of data communication lines and/or electrical energy transmission lines mounted on a steel lazy wave catenary riser 2 comprises A) the steel lazy wave catenary riser 2 having: [0056] an upper catenary section 3 extending from an upper hang off location 4 (intended to be fixed at an FPSO 5 or generic vessel 5) downwards and transitioning in a sag bend 6 having a lowest sag bend point 7 and an upward oriented end section 8, [0057] a buoyant section 9 having buoyant devices 10 attached to the riser 2 and extending from the upward oriented end section 8 of the sag bend 6 further upward and forming a hog bend 11 of opposite curvature with respect to the sag bend 6 and defining a highest hog bend point 12 and a downward oriented end section 13, so that the sag bend 6 and the hog bend 11 define a double curvature section and an inflection location 14 between the sag bend 6 and the hog bend 11, [0058] a lower catenary section 15 extending from the downward oriented end section 13 of the hog bend 11 further downward and then converging towards a horizontal orientation at a touch down location 16 on the sea bed 17,
[0059] wherein the course (shape) of the riser has, in addition to the vertical component, a continuously growing horizontal component in a horizontal riser direction 18 starting from the upper hang off location 4 towards the touch down location 16.
[0060] The arrangement 1 further comprises B) the umbilical 19 having: [0061] a first umbilical section 20 extending from the upper hang off location 4 continuously downward to a first installation point 21 at the riser 2, [0062] a second umbilical section 22 extending from a second installation point 23 at the riser 2 continuously downward to the sea bed 17 near the touch down location 16.
[0063] In accordance with an aspect of the invention, the first installation point 21 is positioned in an installation region 24 of the riser 2 between the lowest sag bend point 7 and the highest hog bend point 12, and the first umbilical section 20 is tensioned to have a flatter catenary shape than the catenary shape of the riser 2 between the upper hang off location 4 and the first installation point 21, so that between the upper hang off location 4 and the first installation point 21 the first umbilical section 20 extends at a distance from the riser 2 and is preferably not connected to the riser 2.
[0064] In accordance with an embodiment, also the second installation point 23 is positioned in the installation region 24 of the riser 2 between the lowest sag bend point 7 and the highest hog bend point 12, and the second umbilical section 22 has a catenary shape with an opposite curvature to the curvature of the buoyant section 9, so that between the second installation point 23 and the touch down location 16 or sea bed 17 the second umbilical section 22 extends at a distance from the riser 2 and is preferably not connected to the riser 2.
[0065] According to one embodiment, the first umbilical section 20 is mechanically connected to the riser 2 at the first installation point 21 and, possibly, also at the upper hang off location 4 (either directly or both are mechanically connected to the FPSO 5 or vessel 5). Similarly, the second umbilical section 22 is mechanically connected to the riser 2 at the second installation point 23 and, possibly also at the touch down location 16 (either directly or both are mechanically connected to a mud mat 44 or similar sea bed installation structure.
[0066] According to an alternative embodiment, the first umbilical section 20 is not mechanically connected to the riser 2 at the upper hang off location 4, but only at the first installation point 21. In this embodiment, an upper end of the first umbilical section 20 can be mechanically anchored at the FPSO 5 or vessel 5 which in this case shall be interpreted as a whole as the upper hang off location 4.
[0067] Similarly, the second umbilical section 22 may be not mechanically connected to the riser 2 at the touch down location 16, but only at the second installation point 23. In this embodiment, a lower end of the second umbilical section 22 can be mechanically anchored at an anchoring structure at the seabed which in this case shall be interpreted as a whole as the touch down location 16.
[0068] Advantageously, the first umbilical section 20 extends at a distance above and in the horizontal riser direction 18 with respect to the riser 2 between the upper hang off location 4 and the first installation point 21, whereas the second umbilical section 22 extends at a distance below and opposite the horizontal riser direction 18 with respect to the riser 2 between the second installation point 23 and the touch down location 16.
[0069] To obtain this configuration, advantageously, the first and second umbilical sections have different (longitudinal) pretension forces, particularly the first umbilical section 20 has a higher pretension force than the second umbilical section 22.
[0070] The arrangement according to the invention makes the umbilical 19 partially independent from the riser 2 deformations and movements. Thanks to the division and end-only-fixation of at least two structurally independent umbilical sections 20, 22, the dynamic loads and movements on the umbilical 19 are reduced and the individual umbilical sections 20, 22 can be configured differently and prestressed differently.
[0071] According to an embodiment (
[0072] The first (upper) umbilical section 20 can be conveniently and easily individually tensioned to sit above the riser 2 and avoid any space violation. The only mild motions of the SLWR riser 2 at the hog-bend 11, particularly near the inflection point 14 between the hog bend 11 and the sag bend 6, provide a very convenient anchor point for the umbilical sections 20, 22.
[0073] The arrangement 1 is very simple, easy to install, equally applicable to new riser installations and as a retrofit to already existing SLWR risers, at significantly reduced costs with respect to conventional riser-umbilical arrangements and installation methods.
[0074] Advantageously, the installation region 24 is confined within a distance from the inflection location 14 smaller than 2%, preferably smaller than 1% of the riser 2 length.
[0075] Ideally, the installation region 24 is at the inflection location 14. That means for practical applications, that the first installation point 21 and the second installation point 23 are preferably within an exemplary distance of max. 25 meters, preferably 15 meters, from the inflection location 14. The third umbilical section 26 (jumper) may have e.g. an exemplary length of less than 50 meters or of about 20 m.
Detailed Description of the Electrical and Data Transmission Line Configuration
[0076] In accordance with an embodiment (
[0077] Preferably, the third umbilical section 26 has a length greater than a straight distance between the first installation point 21 and the second installation point 23, in order prevent undesired tensioning of the third umbilical section 26 and to facilitate the manipulation of the ends of the third umbilical section 26 for the purpose of a, e.g. plug-in, data/electrical connection with the first umbilical section 20 at the first installation point 21 and with the second umbilical section 22 at the second installation point 23.
[0078] In accordance with an embodiment (
[0083] In accordance with a further embodiment, the arrangement 1 comprises no branch lines at all along the length of the riser 2.
Detailed Description of the Installation Points
[0084] The first installation point 21 and/or the second installation point 23 can be formed by one or more installation structures 34, 35, 36 having each a (reversable) mechanical riser coupler 37 for a (reversable) mechanical connection of the installation structure with the riser 2, and one or more (preferably detachable) mechanical pull resistant umbilical couplers 38 for a (preferably detachable) mechanical connection of the installation structure with the umbilical 19, i.e. the first umbilical section 20 and/or second umbilical section 22 and/or possibly third umbilical section 26.
[0085] For the purpose of making an electrical and/or data communication connection between the first and second and possibly third umbilical sections 20, 22, 26, as well as possible branch lines 27, 28, 30, 32, cable end connectors 39 of the umbilical sections 20, 22, 26, and possible branch lines 27, 28, 30, 32, e.g. plug-in connectors, are (preferably detachably) connectable directly with each other or with corresponding connecting sockets 40 of an electrical and data distribution device 41 onboard the installation structures 34, 35, 36. The electrical and data distribution device 41 comprises multiple communicating connecting sockets 40 to allow for multiple connections between the umbilical sections 20, 22, 26, and/or branch lines 27, 28, 30, 32.
[0086] In accordance with an embodiment (
[0090] In accordance with a further embodiment (
[0094] In accordance with an alternative embodiment (
[0098] According to an embodiment (
[0101] The mechanical riser coupler 37 comprises advantageously hydraulically or mechanically actuatable opposing jaws.
[0102] In accordance with an embodiment (
[0103] In accordance with an embodiment, the arrangement 1 comprises riser monitoring instrumentation 45 comprising e.g. pressure sensor/s, temperature sensor/s, accelerometer/s, strain gauge/s, optical sensor/s, telecamera/s, etc., connected to the umbilical 19 and/or branch line/s 27, 28, 31, 32.
[0104] In accordance with an embodiment (
[0105] In accordance with an embodiment (
[0108] In accordance with an embodiment, the arrangement 1 is used for riser 2 integrity monitoring.
[0109] As already mentioned above, the umbilical 19 may be provided for the purpose of energizing, operating, and communicating with, functional modules of the subsea facility. In this case the provision and connection of branch off lines at the riser 2 is not mandatory. Accordingly, the described embodiments of the arrangement 1 and of the installation structures 34, 35, 36 are to be alternatively understood as having been also described separate and independently from the branch off lines.
Detailed Description of the Installation Method
[0110] In accordance with an embodiment, a method for installing an umbilical 19 of data communication lines and/or electrical energy transmission lines on a steel lazy wave catenary riser 2 for obtaining the arrangement 1, comprises the step of A) installing the first umbilical section 20 (
[0116] In accordance with an embodiment, the method comprises the step of B) installing the second umbilical section 22 (
[0121] In accordance with an embodiment, the method comprises the step of C) making an electrical and/or data transmission connection between the first umbilical section 20 and the second umbilical section 22 in the installation region 24, e.g. by installing the third umbilical section 26 (
[0124] In accordance with an embodiment, the method comprises the step of D) connecting to the umbilical 19 one or more branch lines 27, 28, 30, 32 comprising one or more of data transmission cables 47 and electricity cables 46, preferably using a remotely operated subsea vehicle 54, and extending the branch lines 27, 28, 30, 32 to monitoring locations 29, 30 at the riser 2 (
[0125] In accordance with an embodiment, the step A) comprises the step of coupling the lower end of the first umbilical section 20 to the first installation structure 34 or to the single installation structure 36 prior to lowering the first umbilical section 20 from the deploy vessel 53 and coupling the lower end of the first umbilical section 20 to the riser 2 by clamping the first installation structure 34 on the riser 2.
[0126] Similarly, in accordance with an embodiment, the step B) comprises the step of coupling the upper end of the second umbilical section 22 to the second installation structure 35 prior to lowering the upper end of the second umbilical section 22 from the deploy vessel 53 and coupling the upper end of the second umbilical section 22 to the riser 2 by clamping the second installation structure 34 on the riser 2.
[0127] In accordance with an embodiment, the step A) comprises: [0128] moving the deploy vessel 53 in a position above the installation region 24, [0129] preparing the deploy vessel 53 to spool out the first umbilical section 20 from an umbilical reel 55 onboard the deploy vessel 53, [0130] connecting the first installation structure 34 to a crane rigging 56 of the deploy vessel 53, [0131] connecting a coupling end portion 49 (initiation head) of the lower end of the first umbilical section 20 to the first installation structure 34, [0132] lifting the first installation structure 34 and placing the first umbilical section 20 into a VLS (vertical lay system) tensioner 57 onboard the deploy vessel 53, [0133] lowering the first installation structure 34 to the installation region 24, and contemporaneously paying out the first umbilical section 20 from the umbilical reel 55, [0134] installing the first installation structure 34 on the riser 2 in the first installation point 21 by ROV 54, [0135] disconnecting the crane rigging 56 from the first installation structure 34, [0136] moving the deploy vessel 53 to the FPSO 5 and contemporaneously paying out the first umbilical section 20 from the umbilical reel 55, [0137] connecting a coupling end portion 49 (termination head) of the upper end of the first umbilical section 20 to the crane rigging 56 of the deploy vessel 53, [0138] using a crane of the deploy vessel 53 to hang-off the coupling end portion 49 (termination head) of the upper end of the first umbilical section 20 in the upper hang off location 4 at the FPSO 5.
[0139] In accordance with an embodiment, the step B) comprises: [0140] moving the deploy vessel 53 in a position above the touch down location 16, [0141] preparing the deploy vessel 53 to spool out the second umbilical section 22 from an umbilical reel 55 onboard the deploy vessel 53, [0142] connecting the mud mat 44 to a crane rigging 56 of the deploy vessel 53, [0143] connecting a coupling end portion 49 (initiation head) of the lower end of the second umbilical section 22 to the mud mat 44, [0144] lifting the mud mat 44 and placing the second umbilical section 22 into a VLS (vertical lay system) tensioner 57 onboard the deploy vessel 53, [0145] lowering the mud mat 44 to (a touch down template in the) the touch down location 16, and contemporaneously paying out the second umbilical section 22 from the umbilical reel 55, [0146] positioning and placing or fixating the mud mat 44 in the touch down location 16, possibly by means of a ROV 54, [0147] laying the second umbilical section 22 by moving the deploy vessel 53 to a position above the installation region 24 and contemporaneously lowering the second umbilical section 22, possibly by means of an auxiliary support line or by a crane onboard the deploy vessel 53, from the deploy vessel 53,
Either:
[0148] connecting a coupling end portion 49 (termination head) of the upper end of the second umbilical section 22 to a second installation structure 35, [0149] connecting the second installation structure 35 to the crane rigging 56 of the deploy vessel 53 and lowering the second installation structure 35 from the deploy vessel down toward the second installation point 23, [0150] installing the second installation structure 35 on the riser 2 in the second installation point 23 by a ROV 54, [0151] disconnecting the crane rigging 56 from the second installation structure 35,
Or:
[0152] connecting a coupling end portion 49 (termination head) of the upper end of the second umbilical section 22 to the crane rigging 56 of the deploy vessel 53 and lowering the coupling end portion 49 of the upper end of the second umbilical section 22 from the deploy vessel down toward the second installation point 23, [0153] installing the coupling end portion 49 of the upper end of the second umbilical section 22 on the first (and single) installation structure 34 (
[0155] Further details of the method have already been specified within the detailed description of the arrangement 1 and, even though these details have been described as functional features, they are to be understood also as method features and equally disclosed in relation to the installation method, and therefore not repeated here for the sake of conciseness.
[0156] The arrangement 1 is adavantageously used to: [0157] provide power and communication umbilical/s to the seabed, and/or [0158] provide power and communication transmission for a riser monitoring system, and/or [0159] retrofit an electrical energy transmission link and/or fiber optic signal transmission link between an existing FPSO 5 and a shore location or a sea bed location, [0160] provide power and communication transmission for resident AUVs (autonomous underwater vehicle) and a subsea IOT (Internet of things) infrastructure and data processing and transmission equipment.
[0161] The lazy wave catenary riser has been described as a steel riser for the purpose of example only. The riser 2 can be made of a different material or material combination.
[0162] While the present invention has been illustrated by description of several embodiments and while the illustrative embodiments have been described in considerable detail, it is not the intention to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications may readily appear to those skilled in the art.
REFERENCE NUMERALS
[0163] 1 arrangement [0164] 2 riser [0165] 3 upper catenary section [0166] 4 upper hang off location [0167] 5 FPSO, vessel [0168] 6 sag bend [0169] 7 lowest sag bend point [0170] 8 upward oriented end section [0171] 9 buoyant section [0172] 10 buoyant devices [0173] 11 hog bend [0174] 12 highest hog bend point [0175] 13 downward oriented end section [0176] 14 inflection location [0177] 15 lower catenary section [0178] 16 touch down location [0179] 17 sea bed [0180] 18 horizontal riser direction [0181] 19 umbilical data/energy [0182] 20 first umbilical section [0183] 21 first installation point [0184] 22 second umbilical section [0185] 23 second installation point [0186] 24 installation region [0187] 25 lower branch line [0188] 26 third umbilical section [0189] 27 sag bend branch line [0190] 28 hog bend branch line [0191] 29 sag bend monitoring location [0192] 30 hog bend monitoring location [0193] 31 upper branch line [0194] 32 upper monitoring location [0195] 33 lower monitoring location [0196] 34 first installation structure [0197] 35 second installation structure [0198] 36 single installation structure [0199] 37 mechanical riser coupler [0200] 38 mechanical umbilical coupler [0201] 39 cable end connectors, [0202] 40 connecting sockets [0203] 41, 41 first and second electrical and data distribution device [0204] 42 crane rigging attachment interface [0205] 43 coupling actuation interface [0206] 44 mud mat [0207] 44 riser monitoring instrumentation [0208] 46 electrical conductor [0209] 47 data transmission lines [0210] 48 external armature sheath [0211] 49 coupling end portion (clevis) [0212] 50 lateral aperture [0213] 51 flexible cable end portion [0214] 52 hinge connecting portion [0215] 53 deploy vessel [0216] 54 ROV [0217] 55 umbilical reel [0218] 56 crane rigging [0219] 57 VLS (vertical lay system) tensioner