Gas storage apparatus and method
12065962 ยท 2024-08-20
Inventors
Cpc classification
F25J2210/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2240/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0581
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2205/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2225/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2290/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0251
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0236
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0288
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0264
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2290/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0362
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a gas storage apparatus and method, and more specifically to liquid air energy storage and its use to facilitate both Demand Side Reduction (DSR) and the use of reduced-cost electricity by industrial compressed-air users. A related electricity generating apparatus and method is also disclosed. The apparatus and method use a first sensible heat coolth store and second latent heat coolth store to first reduce the gas in temperature and then to change it into a liquid phase. Coolth top up devices are also disclosed.
Claims
1. An energy storage apparatus including at least one gas storage apparatus comprising a fluid inlet, a first coolth store, a second coolth store, a pressure reduction valve, and at least one storage chamber, wherein the fluid inlet is connected to the first coolth store, and fluid conduits connect the first coolth store to the second coolth store, and the second coolth store to the at least one storage chamber, the second coolth store augments the coolth storage of the first coolth store, the first coolth store is adapted for sensible heat, the second coolth store is adapted for latent heat, and wherein the gas is air and wherein there is provided one or more coolth top-up devices, wherein the apparatus has a charging pressure, a discharging pressure and a storage pressure, and wherein the charging pressure is above the discharging pressure and the storage pressure is between the charging and discharging pressures, and wherein the second coolth store is of a phase changing material type; and wherein, the pressure reduction valve is located on a fluid supply line between a second heat exchanger and a fluid storage chamber.
2. The energy storage apparatus of claim 1 further including a multi-stage compression system having an inter-stage pressure similar or equal to the storage system gas output pressure and a compressor final stage output pressure similar or equal to the storage system gas input pressure during charging.
3. The energy storage apparatus of claim 1 wherein the first coolth store has a first coolth top-up device, the second coolth store has a second coolth top-up device, the first coolth top-up device includes a turbine, the first coolth top-up device includes an expander, the second coolth top-up device includes a turbine, the second coolth top-up device includes an expander, the gas storage chamber is a pressure vessel which stores the fluid as a liquid, wherein the fluid exiting the first and/or second coolth store is directed through a sub-cooling device, the fluid exiting the first and/or second coolth device is directed through a compander, the fluid inlet branches into a bypass fluid circuit, wherein the apparatus further includes a first heat exchanger, the bypass fluid circuit is connected to a first side of the first heat exchanger, a storage fluid line running from the first and/or second coolth and terminating at the gas storage chamber, the apparatus further including a second heat exchanger and wherein the storage fluid line is connected to a first side of the second heat exchanger.
4. The energy storage apparatus of claim 3 further including a third heat exchanger.
5. The energy storage apparatus of claim 4 wherein the third heat exchanger has three sides.
6. The energy storage apparatus of claim 4 wherein pressurised gaseous air is fed through a first side of the third heat exchanger.
7. The energy storage apparatus of claim 6 wherein fluid from the first coolth store is directed through a second side of the third heat exchanger.
8. The energy storage apparatus of claim 3 wherein the coolth bypass branch conduit connects to the second side of the first heat exchanger.
9. The energy storage apparatus of claim 8 wherein an expander is provided on the coolth bypass branch conduit.
10. The energy storage apparatus of claim 3 further including a first heat exchanger first side exit line extending from the first side of the first heat exchanger which is connected to the compander.
11. The energy storage apparatus of claim 3 wherein a second heat exchanger outlet line exits the second side of the second heat exchanger and is connected to the second side of the first heat exchanger line.
12. The energy storage apparatus of claim 11 further including a Joule-Thomson valve provided on the second side second heat exchanger line.
13. The energy storage apparatus of claim 12 wherein the second side heat exchanger line is fed from the storage fluid line.
14. The energy storage apparatus of claim 13 wherein the compression system comprises a single, multi-stage compressor.
15. The energy storage apparatus of claim 1 further including a power expander.
16. The energy storage apparatus of claim 15 wherein the power expander has two or more expansion stages.
17. The energy storage apparatus of claim 15 wherein a pressurised gaseous air is fed through a high-pressure side of the power expander.
18. The energy storage apparatus of claim 17 wherein lower pressure gas exiting the high-pressure side of the power expander is directed through a third side of the third heat exchanger.
19. The energy storage apparatus of claim 15 wherein lower pressure gas may be directed through a low-pressure side of the power expander.
20. A method of storing energy using an apparatus comprising the steps of: raising pressure of a gas to a first pressure and being at a first temperature; passing the gas through a first coolth store, wherein passing the gas through the first coolth store includes redirecting a portion of the gas prior to entry into the first coolth store into a first side of a first heat exchanger; passing the gas from the first coolth store through a second coolth store; passing the gas from the second coolth store into a storage chamber; and wherein the output gas from the first side of the first heat exchanger is expanded into a two-phase fluid which is then passed through a second side of a second heat exchanger.
21. The method of claim 20 further comprising the step of mixing output gas from the first side of the first heat exchanger with the gas passing from the first coolth store to the second coolth store.
22. The method of claim 20 further including the step of passing the two-phase fluid exiting the second heat exchanger into a second side of the first heat exchanger.
23. The method of claim 20 further including the steps of: passing the fluid exiting the second coolth through a first side of the second heat exchanger; and passing the fluid through a pressure reducing valve after exiting the second heat exchanger.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described, by way of example only, with reference to the following drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13) Turning to the drawings,
(14)
(15) The booster compressor will receive compressed air at a pressure of between 5 and 21 Bar(A) (though more normally at between 6 and 14 Bar(A)); this air will then be compressed (generally over 2 stages) to a pressure of between 13 and 60 Bar(A), with inter and aftercooling provided respectively by heat exchangers (4) and (5).
(16) Stored coolth from the cold energy thermal store will be transferred to the high pressure compressed air to reduce its temperature to a low enough value such that when it passes through the Joule-Thomson (JT) valve a high proportion (typically above 50%) of the compressed air will be converted to intermediate pressure liquid air for storage. A higher proportion of air will be converted to liquid air if the air is in a supercritical state before expansion through the JT valve. The use of supercritical air pressure before the JT valve will also allow a degree of subcooling of the air to be applied, increasing the proportion of air converted to liquid air. The remainder of the air which has passed through the Joule-Thomson valve will be in a gaseous state at intermediate pressure and will be recuperated against the higher pressure (potentially supercritical) compressed air to reduce the temperature of the higher pressure compressed air. This intermediate pressure compressed air will be recompressed to the higher pressure in either a separate compressor or by being returned to the second stage inlet of the booster compressor if it is a two stage compressor to be returned to the high pressure state. The above processes will convert compressed air to liquid air during the charging phase of the cycle.
(17) During the discharging phase of the cycle, stored liquid air will be evaporated by the transfer of heat from the cold thermal energy store; further heat will be removed from the cold thermal energy store by utilizing the refrigeration effect produced whilst expanding the intermediate pressure cold compressed air to the pressure at which the compressed air is to be supplied via a system outlet (17). Various embodiments of this system are possible including versions where: 1) A single expansion stage takes air at close to ambient temperature from the outlet of the heat exchanger of the coolth recycle system and expands it to the pressure at which the compressed air is to be supplied. This cold air is returned to the cold box at an appropriate position such that it is at a similar temperature to the other gas stream or streams providing refrigeration effect to the coolth storage system. The quantity of refrigeration effect will be high but the outlet temperature from the turbine will not be particularly low. Shaft power from the expansion process will be converted to electricity in a generator and exported to the grid, used within the industrial undertaking or used to power aspects of the energy storage system. 2) A single expansion stage takes air from an intermediate point within the heat exchanger of the coolth recycle system and expands it to the pressure at which the compressed air is to be supplied. This cold air is returned to the cold box at an appropriate position such that it is at a similar temperature to the other gas stream or streams providing refrigeration effect to the coolth storage system. The outlet temperature from the turbine will be reduced in comparison with embodiment 1) and quantity of refrigeration effect will be reduced. Shaft power from the expansion process will be converted to electricity in a generator and exported to the grid, used within the industrial undertaking or used to power aspects of the energy storage system. 3) Air is taken at close to ambient temperature from the outlet of the heat exchanger of the coolth recycle system, this is cooled further using an additional refrigeration source and expanded in a single expansion stage to the pressure at which the compressed air is to be supplied. This cold air is returned to the cold box at an appropriate position such that it is at a similar temperature to the other gas stream or streams providing refrigeration effect to the coolth storage system. The outlet temperature from the turbine will be reduced in comparison with embodiment 1) and quantity of refrigeration effect may be increased. Shaft power from the expansion process will be converted to electricity in a generator and exported to the grid, used within the industrial undertaking or used to power aspects of the energy storage system. 4) Dual expansion stages are used, with one stage using the method described in versions 1), 2) or 3) above, and another stage using a method described in versions 1), 2) or 3) which was not used by the other of the two expansion stages. 5) Any of the above methods are used, with shaft power from the expansion process being used to drive a compressor. This compressor can be compressing a flow within any appropriate part of the energy storage system. If it is recompressing a flow which is returned to a higher pressure position in the cold box or used with a suitable recuperation process or external source of refrigeration, additional refrigeration effect will be available to the coolth recycle system.
(18) In any of the above five variants, additional refrigeration can be provided from an external source or from a refrigeration system forming part of the system. Refrigeration can be used to provide cooling to any of the flows at any temperature below ambient.
(19) In the
(20) It will be advantageous in terms of cost if a single cold box is used for both charging and discharging the system. Suitable intakes, outlets and valving to allow it to be used for both functions will be necessary. A single coolth recycle system would be advantageous from a cost standpoint; if this is not possible then a two-part coolth recycle system can be used. The temperature versus heat energy transferred for a typical system is shown in the graph shown in
(21) It can be seen that there are two distinct parts to the curve, a flatter region where a larger energy change is associated with a smaller temperature change, and a steeper region where a smaller energy change is associated with a larger temperature change. A two part coolth recycle system could be configured to cater for these distinct characteristics of the heating process. A phase change material may be better suited to the coolth storage for the flatter region and a single phase material to the steeper region.
(22) A well-known problem with LAES systems is the stratification of oxygen and nitrogen which can occur during storage of liquid air, which can cause safety issues due to the ability of air with a higher than naturally occurring oxygen content to support more vigorous combustion and for combustion to be initiated over a broader range of conditions. In addition, the initial liquid air produced by the machine at each start-up is likely to have a slightly increased oxygen content due to nature of the flash process and flash gas recycle. It may be necessary to increase the Nitrogen content of the initial air charge to the system to avoid the oxygen content from exceeding the concentration at which increased material specifications are required. This may be achieved by use of some fractioning column type arrangement to create two or more streams with differing oxygen content.
(23) The low oxygen content stream could be stored separately, either as a liquid or a pressurized gas, and introduced during liquefaction system start-up to ensure the oxygen content does not increase above the previously mentioned trigger value at any stage or part of the process. Though the high oxygen content stream could be discarded or used on-site for some purpose, if of sufficient concentration it could also have some commercial value and be sold to provide further revenue to a system operator. Some possible configurations of the system could allow operation of parts of the charging and discharging system simultaneously to liquify air for sale as liquid air or for fractioning into commercially valuable constituents.
(24) A second embodiment apparatus is depicted in
(25) The second embodiment has a lower intake pressure, the gaseous air entering the apparatus at around 14 Bar(A) (as opposed to the nominal 13 to 60 Bar(A) pressure described above after the potential two-stage pressure boosting), at around room temperature (303K for the purposes of the present description) with a flow-rate of 0.05 kg/s. This is from the primary compressor or shop air system, and may be higher if a booster compressor is employed.
(26) The gaseous air is directed initially to a first coolth store 107, being in the present embodiment a gravel bed type coolth store 107. This cools the gaseous air such that it exits the coolth store with a temperature of around 111K. The air is still in a gaseous phase at this point, the first coolth store 107 having removed sensible heat but maintained the gaseous phase. This sensible heat coolth store although being described as being of the gravel bed type may be substituted for other suitable alternatives, such as glass, concrete, metal or similar and may even potentially be a phase change material or thermochemical material coolth store, provided its properly configured to remove and replace sensible heat over an appropriate temperature range.
(27) A small proportion of the gas is diverted away from the coolth store 107 and into the first side 106a of a first heat exchanger 106. The gas exiting the heat exchanger on the first side will have been reduced in temperature to around 113K, before being subsequently merged with the gas flow from the first coolth store 107.
(28) It will be appreciated that suitable pipework, conduits or the like will be used to transport that various phases of gas and/or liquid between the various components of the system.
(29) The gaseous air is then directed through a second coolth store 111. This is a latent heat coolth store 111 and in the present embodiment is of a Phase Changing Material (PCM) type, but it will be apparent that other suitable coolth stores are possible, such as thermochemical, or even gravel bed or one of the types described above in relation to the first coolth store. The main factor is that the first coolth store 107 is mainly adapted for sensible heat and the second coolth store 111 is mainly adapted for latent heat, there being a change in temperature apparent across the first coolth store 107 and a change in phase across the second coolth store 111.
(30) A proportion of the gaseous air between the first and second coolth stores is drawn off to an expander 119 which reduces its temperature to 105K and its pressure to 8 BarA. 40% is the amount drawn off in the present embodiment, although it may be more generally in the range from 20 to 50%.
(31) The air upon exit from the second coolth store 111 in the
(32) If it is reduced in pressure directly from the LHCS it will reduce in temperature and some of it will flash to gas. To avoid it flashing to gas it can be sub cooled before its pressure is reduced. The sub-cooling is a good opportunity to top-up the coolth lost over the cycle.
(33) In the present embodiment, a small proportion of the liquid air at 14 Bar(A) is directed towards a Joule-Thomson valve 108 which changes the liquid air into two-phase air and reducing its temperature to around 103K. About 5%-20% is drawn off, more specifically around 10% in the present embodiment, although the specific level may be varied. The first side 112a of a first heat exchanger 112 receives the two-phase air. The remainder of the liquid air exiting the second coolth 111 is directed towards the second side 112b of the second heat exchanger 112. Heat transfer therefore takes place between the two-phase air from the Joule-Thomson valve 108 and the liquid air direct from the second coolth store 111, increasing the temperature of the two-phase air to 107K and reducing the liquid air temperature to 105K.
(34) A pressure reducing valve 120 reduces the liquid air from 14 Bar(A) to around 9 Bar(A) for subsequent storage in the liquid storage vessel 110, being a suitable pressure vessel.
(35) This process acts to top-up the coolth of the second coolth store 111.
(36) The two-phase air changes to gaseous air at around 107K in the second heat exchanger 112 and is directed through the second side 106b of the second heat exchanger 106, thereby enabling heat transfer between it and the first coolth bypass gas. The gas exiting the expander 119 is mixed with the gaseous air exiting the second heat exchanger 112.
(37) The gaseous air exits the second side 106b of the second heat exchanger at a pressure of 8 Bar(A) and at around 300K. This air may then be routed back to the booster compressor (not shown) for re-entry into the system.
(38) The first heat exchanger 106 acts as a top-up device for the first coolth store 107.
(39)
(40) A third embodiment apparatus is depicted in
(41) The third embodiment shares a degree of similarity with the second embodiment.
(42) The gaseous air enters the system at 298K, 14 Bar(A) at a flow-rate of 0.039 kg/s.
(43) The function and type of the first coolth store 207 and the second coolth store 211 are the same as that described above, although it will be noted that there is no gas draw off between the two coolth stores.
(44) The pre-first coolth gas drawn off to enter the first side 206a of the first heat exchanger 206. Compander 219 receives the gaseous air which exits the first side 206a of the first heat exchanger 206. This is the expander side 219a, the gas expanding from 14 Bar(A) to 8 Bar(A).
(45) The now two-phase fluid exiting the compander 219 at 100K is directed through the first side 212a of the second heat exchanger 212, where its changes to a gaseous phase at around 107K. This gaseous phase is directed through the second side 206b of the first heat exchanger 206 where heat transfer takes place between it and the gas drawn of from the pre-first coolth supply. It will be noted that in certain conditions the fluid exiting compander 219 may be a single-phase.
(46) The gas exiting the second side 206b of the first heat exchanger then passes through the compressor side 219b of the compander 219. This air may then be routed back to the booster compressor (not shown) for re-entry into the system.
(47) It will be noted that the Joule-Thomson valve and the post second coolth 211 gas draw off has been omitted, since its function has been offset by the use of the compander 219.
(48) In
(49) A fourth embodiment apparatus is depicted in
(50) The fourth embodiment is largely identical to the third embodiment, albeit operating at slightly elevated pressures and temperatures.
(51) A fifth embodiment apparatus is depicted in
(52) The fifth embodiment apparatus 400 is generally similar to the fourth and fifth embodiments as it uses a compander 419. The fifth embodiment also depicts further components useful in an installed client site, depicted schematically as 450.
(53) The client site 450 has a client site compressor 451, being a 30 kW compressor operating at around 8 BarG. A client air receiver tank 452 is the main storage vessel for the gaseous air, which in the present embodiment has a 1000 litre capacity, which it holds at 8 BarG. A receiver pressure relief valve 452 is provided. The client air receiver tank 451 is fed by the client site compressor 451, and in turn may feed an air supply within the client site.
(54) A first positive displacement (PD) compressor 453 is provided, having a 7 kW power rating and operating at 8 BarG, and second PD compressor 457, having a 3 kW power rating and operating at 17 BarG, propel the gaseous air along a first pipeline 454 to a first three-way valve 455. The first PD compressor draws in environmental air at 0 BarG and pressurises it to 8 BarG before being further pressurised to 17 BarG by the second PD compressor 457. It will be appreciated that this description and direction of flow are of the charging cycle of the apparatus, in which gaseous air is liquified for storage in the vessel 410.
(55) The first three-way valve 455 splits the flow of gaseous air and directs a portion of it through a second pipeline 456 towards the first or sensible heat exchanger 406 and then onto the expander side 419a of the compander 419. The air in the present embodiment is split 50/50, but it will be appreciated that this may be varied.
(56) A third pipeline 458 connects the expander side 419b of the compander 419 to the first side of the second or latent heat exchanger 412, and two-phase fluid air is transported along this third pipeline 458 at a pressure of around 7 BarG and a temperature of around 105K.
(57) A fourth pipeline 459 connects the outlet of the first side 412a of the second heat exchanger to the second side 406b of the first heat exchanger 406. Two-phase air at a pressure of 7 BarG and a temperature of 106K exits the second heat exchanger and is transported to the second side 406b of the first heat exchanger 406a.
(58) A fifth pipeline 460 connects the second side 406b of the first heat exchanger 406a to the compressor side 419b of the compander 419. A sixth pipeline 461 connects the the compressor side 419b of the compander 419 to the client air receiver tank 452, and air exiting the compander 419 is around 8 BarG and 298K i.e. matching the conditions within the tank 452.
(59) The first three-way valve 455 directs the other 50% of the gaseous air through a seventh pipeline 462 connecting the first three-way valve to the first or sensible coolth store 407 with air entering the first coolth store 407 at a pressure of 17 BarG and 298K in gaseous state, and exiting the coolth store 407 with a pressure of 17 BarG and at a temperature of 125K.
(60) An eighth pipeline 463 connects the first coolth store 407 with the second or latent coolth store 411, which changes the phase of the air to liquid with a pressure of 17 BarG and at a temperature of about 116K.
(61) A ninth pipeline 464 connects the second coolth store 411 to the second or subcooling heat exchanger 412, specifically on the second side 412b, where it may exchange with the two-phase fluid coming from compander 419 passing through the first side 412a.
(62) A tenth pipeline 465 connects the second side 412b of the second heat exchanger 412 to a valve assembly 466. The valve assembly comprises a first, heat exchanger side three-way valve 467, a pressure control valve 468 and a storage side three-way valve 469.
(63) In the charging operation, the liquid air passes through these three valves in the order mentioned above, before entering the storage vessel 410 through an eleventh pipeline 470.
(64) In the discharge operation, the liquid air passes through the three valves in the reverse order, and a twelfth pipeline 472 connects the storage vessel 410 to the storage side three-way valve 469, through the pressure control valve 468 and through and out of the third outlet of the heat exchanger side three-way valve 467. The pressure control valve 468 can cause the liquid air to change into a two-phase fluid at 8.25 BarG and 105K.
(65) A thirteenth pipeline 473 transports the two-phase and/or liquid air to the second or latent heat coolth store 411. A fourteenth pipeline 474 connects the second coolth store 411 to the first coolth store 407 and transports the gaseous air at a pressure of 8.25 BarG and a temperature of around 106.5K exiting the second coolth store 411 to the first or sensible heat coolth store 407 where its temperature is increased to around 293K and its pressure reduced slightly to 8 BarG.
(66) A fifteenth pipeline 475 connects the first coolth store 407 to the tank 452.
(67) Alternatively, thirteenth pipeline 473 may join with ninth pipeline 464 and fourteenth pipeline 474 may join with eighth pipeline 463 as the coolth store may only have two connections. This is also the case with the previous embodiments.
(68) It will be appreciated that the apparatus of the first to fourth embodiments may be used within the system depicted in the fifth embodiment.
(69)
(70) In essence, the output compressed air from any of the systems can be used in an expander/generator to output electrical energy. The gas can be heated before expansion by any means suitable, including the use of heat from waste heat, solar, geothermal or heat from the compressor(s) stored during the charging cycle. Heating can be applied to gas before any stage or stages of a multi-stage expansion system. The system may output shaft power rather than electrical power.
(71) If no heating is applied to any expansion stage, the gas exiting the stage may be sub-ambient in temperature and be used directly or indirectly (via a heat exchanger) to provide refrigeration either to another process or as a coolth top-up device. Input gas to a stage could also be cooled from an outside source of refrigeration to act to reduce the temperature of that refrigeration process.
(72) Heated and non-heated or cooled expansion stages can be mixed in a single system.
(73) Compressed air A1 at 300K and 8.5 BarA is transported through a three-way heat exchanger 580.
(74) The compressed air A1 is provided from the one of the above embodiments operating in the gas discharge mode.
(75) A power expander 579, and specifically high pressure side 579a, is fed by the air A2 (8.4 BarA @ 420K) exiting from the three-way heat exchanger 580. This is used to generate electricity.
(76) Air A3 (333K @ 2.9 BarA) exiting this side of the power expander 579 is then fed back through the three-way heat exchanger 580 exiting as air A4 (420K @ 2.8 BarA) before being fed through a low pressure side 479b of the power expander 579 to convert more of the Q of the air to electricity.
(77) Air A5 may then be vented to ambient, being around 327K and 1 BarA.
(78) A recirculation fan 581 may be used to cycle fluid from the first coolth store through the three-way heat exchanger 480.
(79) Heat transfer may then take place between that fluid and the gaseous air phases passing through the heat exchanger.
(80) It will be appreciated that the second, third, fourth and fifth embodiments include sub-cooling of the liquid air from the second coolth store, using the second heat exchanger. The purpose of the sub cooling is: 1) Reduce the temperature of the liquid air to a level where no flash gas is produced when the liquid air is reduced to the pressure required during storage. It is useful to avoid this flash gas production as it will have an increased concentration of oxygen above atmospheric air due to the slightly higher volatility of Oxygen over Nitrogen. If Oxygen levels exceed a certain limit then equipment costs and permitting costs rise dramatically. The avoidance of flash gas also means no separator is required. 2) The sub-cooling part of the process is also a convenient place to put the coolth top up. 3) Sub-cooling is efficient as it will again provide a close match between the temperatures of the coolth provision and use. Sub-cooling can be provided by many types of refrigeration equipment. The use of a compander is potentially advantageous as it will use the existing booster compressor to power it.
(81) The power from the turbine can be used to recompress the expanded air after heat exchange with the liquid air and recuperationthis will reduce the turbine output pressure and therefore temperature to increase the delta t of the heat exchange process. Another cooling method would be to flash a portion of the liquid air to the inlet pressure of the booster and use this to cool the main part of the liquid air. Though both of the above processes would result in some concentration of oxygen in the vapour portion, both the liquid and vapour parts would remain in contact with each other so the Class 1 regulations for increased O2 concentrations would presumably not apply.
(82) Most potential PCMs at these low temperatures will be combustible. It may be advantageous to keep compressed air away from a combustible materialthe use of a heat pipe heat exchanger between the compressed air and the PCM with a non-combustible fluid (e.g. Nitrogen) appears to be a good option. A potential difficulty may arise due to the bi-directional heat transferheat pipes aren't generally designed for this. As the rate of heat exchange during charging and discharging will be significantly different, it may be possible to use a heat pipe with an upper and lower heat exchanger with the air, the lower heat exchanger being relatively smaller due its reduced duty. The level of the heat exchanger fluid will need to be close to the PCM material to ensure that a sump isn't formed, preventing operation of the heat pipe.
(83) The efficient operation of a heat pipe can be compromised if the wall thickness is too great. Though the tubes are likely to be relatively narrow bore and therefore the wall thickness will not be excessive, it may be advantageous to have all the heat pipes in communication with each other to allow a common pressure relief valve to be used. In this way, the wall thickness can be appropriate for normal operation only, it will not be necessary to make this sufficient for a system failure resulting in the temperature rising to ambient and the pressure in the heat pipe rising to very high values.
(84) In this instance the pressure relief valve will allow the pressure to remain within the structural capabilities of the heat pipe walls. One advantage of the heat pipe is that if one heat pipe ruptures, the other will continue to operate. Though this modification will remove this benefit, it may actually be beneficial as a single rupture could result in the heat pipe filling with PCM and then there would only be a single wall thickness between the PCM and the compressed air, which would not be ideal. The modification will cause the heat pipe fluid to vent into the PCM, causing the failure of the heat pipe to function and an increase in pressure of the PCM tank. Provided the head space in the PCM tank is sufficient, this tank can be designed to maintain structural integrity and contain the PCM and heat pipe fluid.
(85) Although being described in relation to air, it will be appreciated that the apparatus and methods hereinbefore described may be applicable to a variety of gases/fluids.
(86) The invention is not limited to the embodiments hereinbefore described but may be varied in construction and detail.
(87) Although being described as a separate booster compressor and main compressor, it will be appreciated that this can be one single compressor with different stages that are loaded and unloaded appropriately.
(88) It will be appreciated that the specific temperatures, flow-rates and pressures described hereinbefore are for illustrative purposes only and are non-limiting.