Method of optimising gas turbine engine combustion equipment performance
12066189 ยท 2024-08-20
Assignee
Inventors
Cpc classification
F05D2260/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/228
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/112
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00018
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/303
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00019
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/346
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00016
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23R3/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/228
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method of optimising the performance of combustion equipment of a gas turbine engine includes providing a fuel flow into the combustion equipment via a plurality of fuel injectors circumferentially disposed about a principal rotational axis at a plurality of injector positions; determining a plurality of temperatures of combustion gases at a plurality of circumferential positions downstream of the combustion equipment using a plurality of temperature measurement devices; ranking the plurality of circumferential positions based on the plurality of temperatures of the combustion gases determined using the plurality of temperature measurement devices; and repositioning at least some of the plurality of fuel injectors between the plurality of injector positions based at least on the ranking of the circumferential positions.
Claims
1. A method of optimising performance of combustion equipment of a gas turbine engine having a principal rotational axis, the method comprising the steps of: providing a fuel flow into the combustion equipment via a plurality of fuel injectors circumferentially disposed about the principal rotational axis at a plurality of injector positions in a first circumferential arrangement, wherein the fuel is mixed with an air and a mixture of the fuel and the air is combusted to produce combustion gases; determining a plurality of temperatures of the combustion gases at a plurality of circumferential positions downstream of the combustion equipment using a plurality of temperature measurement devices, wherein the plurality of circumferential positions corresponds to the plurality of injector positions; ranking the plurality of circumferential positions based on the plurality of temperatures of the combustion gases determined using the plurality of temperature measurement devices, wherein the plurality of circumferential positions is ranked from a hottest circumferential position to a coldest circumferential position; and repositioning at least some fuel injectors of the plurality of fuel injectors between the plurality of injector positions based at least on the ranking of the plurality of circumferential positions, wherein, after repositioning of the at least some fuel injectors of the plurality of fuel injectors, the plurality of fuel injectors is disposed at the plurality of injector positions in a second circumferential arrangement different from the first circumferential arrangement.
2. The method of claim 1, further comprising ranking the plurality of fuel injectors from a lowest temperature fuel injector to a highest temperature fuel injector based on predetermined flow test data, wherein repositioning the at least some fuel injectors of the plurality of fuel injectors is further based on the ranking of the plurality of fuel injectors.
3. The method of claim 2, wherein repositioning the at least some fuel injectors of the plurality of fuel injectors further comprises: disposing the lowest temperature fuel injector of the plurality of fuel injectors at the injector position of the plurality of injector positions corresponding to the hottest circumferential position of the plurality of circumferential positions; and disposing the highest temperature fuel injector of the plurality of fuel injectors at the injector position of the plurality of injector positions corresponding to the coldest circumferential position of the plurality of circumferential positions.
4. The method of claim 3, wherein repositioning the at least some fuel injectors of the plurality of fuel injectors further comprises disposing intermediate fuel injectors of the plurality of fuel injectors ranked between the lowest temperature fuel injector and the highest temperature fuel injector at respective injector positions of the plurality of injector positions corresponding to the circumferential positions of the plurality of circumferential positions ranked between the hottest circumferential position and the coldest circumferential position.
5. The method of claim 1, further comprising the steps of: grouping the plurality of circumferential positions into a first channel and a second channel, wherein each of the first channel and the second channel circumferentially extends by 180 degrees with respect to the principal rotational axis; determining a first average temperature of the temperatures of the plurality of temperatures determined by the temperature measurement devices of the plurality of temperature measurement devices corresponding to the first channel; determining a second average temperature of the temperatures of the plurality of temperatures determined by the temperature measurement devices of the plurality of temperature measurement devices corresponding to the second channel; and determining a temperature difference between the first average temperature and the second average temperature; wherein repositioning the at least some fuel injectors of the plurality of fuel injectors is further based on the temperature difference.
6. The method of claim 5, wherein, after repositioning of the at least some fuel injectors of the plurality of fuel injectors, the temperature difference between the first average temperature and the second average temperature is less than or equal to 15 Kelvin.
7. The method of claim 1, wherein each of the plurality of injector positions corresponds to a respective circumferential position of the plurality of circumferential positions with an angular offset having a predetermined angle.
8. The method of claim 1, wherein the plurality of temperature measurement devices is circumferentially disposed on a nozzle guide vane assembly of a turbine of the gas turbine engine.
9. The method of claim 1, further comprising communicably coupling the plurality of temperature measurement devices with a measurement harness.
10. The method of claim 1, wherein repositioning the at least some fuel injectors of the plurality of fuel injectors further comprises detaching the at least some fuel injectors of the plurality of fuel injectors in the first circumferential arrangement from the combustion equipment and attaching the at least some fuel injectors of the plurality of fuel injectors to the combustion equipment at corresponding injector positions of the second circumferential arrangement.
11. The method of claim 1, wherein the fuel flow is provided to the combustion equipment during a maintenance of the gas turbine engine.
Description
BRIEF DESCRIPTION
(1) Embodiments will now be described by way of example only, with reference to the Figures, in which:
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DETAILED DESCRIPTION
(11) Aspects and embodiments of the present disclosure will now be discussed with reference to the accompanying figures. Further aspects and embodiments will be apparent to those skilled in the art.
(12)
(13) In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the core exhaust nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
(14) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(15) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the principal rotational axis 9), a radial direction (in the bottom-to-top direction in
(16)
(17) A fuel flow is provided into the combustion equipment 16 via a plurality of fuel injectors 50 (shown in
(18) The gas turbine engine 10 may further include an intermediate pressure turbine 42 disposed between the high pressure turbine 17 and the low pressure turbine 19 along the principal rotational axis 9. The gas turbine engine 10 may further include a high pressure turbine (HPT) nozzle guide vane assembly 47 disposed upstream of the high pressure turbine 17 and downstream of the combustion equipment 16, an intermediate pressure turbine (IPT) nozzle guide vane assembly 48 disposed upstream of the intermediate pressure turbine 42 and downstream of the high pressure turbine 17, and a low pressure turbine (LPT) nozzle guide vane assembly 49 disposed upstream of the low pressure turbine 19 and downstream of the intermediate pressure turbine 42.
(19) The combustion gases 43 may flow through, and drive, the high pressure turbine 17, the intermediate pressure turbine 42, and the low pressure turbine 19. A temperature of the combustion gases 43 measured at any one of the turbine stages may be referred to as a turbine gas temperature (TGT). In some cases, the TGT may be refer to the temperature of the combustion gases 43 at the low pressure turbine 19. In such cases, the TGT may be measured using temperature measurement devices circumferentially disposed on the LPT nozzle guide vane assembly 49. It may be noted that the TGT may vary circumferentially. The circumferential variation of the TGT may depend on specific engine design, manufacturing tolerances, and the like.
(20)
(21) The combustion equipment 16 includes the plurality of fuel injectors 50 circumferentially disposed about the principal rotational axis 9 at a plurality of injector positions 51 in a first circumferential arrangement 55. The plurality of fuel injectors 50 and the plurality of injector positions 51 are depicted by respective circles in
(22) Each fuel injector 50 from the plurality of fuel injectors 50 may be fluidly coupled to a fuel line and may receive a fuel from a fuel tank (not shown) via the fuel line. The plurality of fuel injectors 50 may collectively discharge the fuel into the combustion equipment 16. In the combustion equipment 16, the fuel is mixed with air, and the mixture is combusted to produce the combustion gases 43 (shown in
(23) As discussed above, the TGT may vary circumferentially. In other words, the temperature of the combustion gases 43 (shown in
(24) Each of the plurality of fuel injectors 50 may undergo a flow test (e.g., by its manufacturer) to determine the effect on the TGT due to the respective fuel injector 50. Therefore, the plurality of fuel injectors 50 may be ranked from a lowest temperature fuel injector 50 to a highest temperature fuel injector 50 based on predetermined flow test data. The lowest temperature fuel injector 50 may refer to one of the plurality of fuel injectors 50 that causes a lowest TGT rise. The highest temperature fuel injector 50 may refer to one of the plurality of fuel injectors 50 that causes a highest TGT rise.
(25)
(26) The gas turbine engine 10 further includes a plurality of temperature measurement devices 60 circumferentially disposed about the principal rotational axis 9 at a plurality of circumferential positions 61. Each of the plurality of temperature measurement devices 60 is schematically illustrated by two adjacent dashed lines in
(27) The plurality of temperature measurement devices 60 may be circumferentially disposed on a nozzle guide vane (NGV) assembly of a turbine of the gas turbine engine 10. Specifically, as shown in
(28) The plurality of circumferential positions 61 may be grouped into two channels. Specifically, the plurality of circumferential positions 61 may be grouped into a first channel 62 and a second channel 64. For example, the circumferential positions 61L and 61A-61E may be grouped into the first channel 62, and the circumferential positions 61F-61K may be grouped into the second channel 64. Each of the first channel 62 and the second channel 64 may circumferentially extend by 180 degrees with respect to the principal rotational axis 9.
(29) During operation of the gas turbine engine 10 (shown in
(30) In order to individually obtain readings from the plurality of temperature measurement devices 60, a measurement harness 70 may be used. Specifically, the measurement harness 70 may be communicably coupled with the plurality of temperature measurement devices 60 to obtain individual readings from the plurality of temperature measurement devices 60. In
(31) The plurality of circumferential positions 61 may be ranked based on the plurality of temperatures of the combustion gases 43 (shown in
(32) The plurality of circumferential positions 61 corresponds to the plurality of injector positions 51 (shown in
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(34) Each of the plurality of injector positions 51 is depicted by a circle, and each of the plurality of circumferential positions 61 is depicted by a square in
(35) As a result, in some embodiments, each injector position 51 and the corresponding circumferential position 61 may be angularly offset with respect to each other by a predetermined angle ?. For example, as shown in
(36) The predetermined angle ? may depend on various factors, such as a design of the gas turbine engine 10 (shown in
(37) The predetermined angle ? may therefore depend on turbine design parameters, for example, a number of turbine stages of the gas turbine engine 10 and flow turning provided by each of the one or more vane assemblies disposed upstream of the plurality of measurement devices 60. The predetermined angle ? may typically range from 5 degrees to 40 degrees. In some cases, the predetermined angle ? may be from 20 degrees to 30 degrees. In some specific cases, the predetermined angle ? may be 23 degrees.
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(39) At step 110, the method 100 includes providing a fuel flow into the combustion equipment via a plurality of fuel injectors circumferentially disposed about the principal rotational axis at a plurality of injector positions in a first circumferential arrangement. The fuel is mixed with air and the mixture is combusted to produce combustion gases. Referring to
(40) At step 120, the method 100 further includes determining a plurality of temperatures of the combustion gases at a plurality of circumferential positions downstream of the combustion equipment using a plurality of temperature measurement devices. The plurality of circumferential positions corresponds to the plurality of injector positions. Referring to
(41) At step 130, the method 100 further includes ranking the plurality of circumferential positions based on the plurality of temperatures of the combustion gases determined using the plurality of temperature measurement devices. The plurality of circumferential positions is ranked from a hottest circumferential position to a coldest circumferential position. Referring to
(42) At step 140, the method 100 further includes repositioning at least some of the plurality of fuel injectors between the plurality of injector positions based at least on the ranking of the plurality of circumferential positions. After repositioning of the at least some of the plurality of fuel injectors, the plurality of fuel injectors is disposed at the plurality of injector positions in a second circumferential arrangement different from the first circumferential arrangement. Referring to
(43) In some embodiments, the method 100 may further include ranking the plurality of fuel injectors from a lowest temperature fuel injector to a highest temperature fuel injector based on predetermined flow test data. Referring to
(44) Exemplary rankings of the plurality of plurality of fuel injectors 50 of
(45) TABLE-US-00001 TABLE 1 Exemplary rankings Injector Circumferential Ranking Fuel Position Ranking Circumferential (Low to High) Injector (Hottest to Coldest) Position 1 50D 1 61H 2 50H 2 61A 3 50B 3 61B 4 50A 4 61E 5 50G 5 61C 6 50J 6 61D 7 50L 7 61K 8 50F 8 61G 9 50C 9 61I 10 50E 10 61F 11 50I 11 61L 12 50K 12 61J
(46) For the purposes of explanation, it is assumed that each injector position 51A-51L corresponds to the respective circumferential position 61A-61L. As discussed above, each injector position 51A-51L and the corresponding circumferential position 61A-61L may be angularly offset with respect to each other by the predetermined angle ?. Based on the rankings provided above in Table 1, one example of how the plurality of fuel injectors 50 may be repositioned is provided below in Table 2.
(47) TABLE-US-00002 TABLE 2 Repositioning of fuel injectors Injector Position Fuel Injector 51A 50H 51B 50B 51C 50G 51D 50J 51E 50A 51F 50E 51G 50F 51H 50D 51I 50C 51J 50K 51K 50L 51L 50I
(48)
(49) Referring to Table 2 and
(50) In some embodiments, repositioning the at least some of the plurality of fuel injectors 50 may be further based on the ranking of the plurality of fuel injectors 50. For example, the repositioning of the plurality of fuel injectors 50 as per the arrangement shown in Table 2 is based on the ranking of the plurality of fuel injectors 50.
(51) In some embodiments, repositioning the at least some of the plurality of fuel injectors further includes disposing the lowest temperature fuel injector at the injector position corresponding to the hottest circumferential position, and disposing the highest temperature fuel injector at the injector position corresponding to the coldest circumferential position.
(52) Referring to Tables 1, 2 and
(53) In some embodiments, repositioning the at least some of the plurality of fuel injectors further includes disposing intermediate fuel injectors ranked between the lowest temperature fuel injector and the highest temperature fuel injector at respective injector positions corresponding to the circumferential positions ranked between the hottest circumferential position and the coldest circumferential position.
(54) Referring to Tables 1, 2 and
(55) In the illustrated example of
(56) In some embodiments, the method 100 further includes grouping the plurality of circumferential positions into a first channel and a second channel. Each of the first channel and the second channel circumferentially extends by 180 degrees with respect to the principal rotational axis. The method 100 further includes determining a first average temperature of the temperatures determined by the temperature measurement devices corresponding to the first channel. The method 100 further includes determining a second average temperature of the temperatures determined by the temperature measurement devices corresponding to the second channel. The method 100 further includes determining a temperature difference between the first average temperature and the second average temperature. Repositioning the at least some of the plurality of fuel injectors is further based on the temperature difference.
(57) Referring to
(58)
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(60) Referring to
(61) Referring back to
(62) The method 100 may be performed during a maintenance of the gas turbine engine. In some embodiments, the fuel flow may be provided to the combustion equipment during a maintenance of the gas turbine engine. Referring to
(63) In some embodiments, repositioning the at least some of the fuel injectors may further include detaching the at least some of the fuel injectors from the combustion equipment and attaching the at least some of the fuel injectors to the combustion equipment at corresponding injector positions of the second circumferential arrangement.
(64) Referring to
(65) In some cases, each of the at least some of the fuel injectors 50 may be conveniently detached from the combustion equipment 16 by removing/loosening one or more respective fasteners. Further, each of the at least some of the fuel injectors 50 may be conveniently attached to the corresponding injector positions 51 of the second circumferential arrangement 57 via the one or more respective fasteners.
(66) Therefore, the method 100 may improve the performance of the combustion equipment 16, reduce or prevent TGT cross-check issues, and prevent requirement of an expensive engine overhaul during the maintenance of the gas turbine engine 10 (shown in
(67) It will be understood that the disclosure is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.