PORTABLE NON-COMBUSTION VAPORIZER FOR TOBACCO CONSUMABLES
20240276600 ยท 2024-08-15
Inventors
Cpc classification
H05B2203/014
ELECTRICITY
A24F40/40
HUMAN NECESSITIES
H05B3/146
ELECTRICITY
A24F40/42
HUMAN NECESSITIES
H05B2203/022
ELECTRICITY
International classification
H05B1/02
ELECTRICITY
Abstract
Heating a consumable containing tobacco (or other plant material) without combustion to release smoke free vapors. A consumable having one or more deformable frangible sections is insertable into a chamber in a heating device with at least temperature controlled heating. During insertion of the consumable into the device, a protrusion deforms a frangible section(s) of the consumable which forms an air gap in a separation between the deformed section of the consumable and the chamber's inner wall. A controller receiving temperature sensor(s) input controls the supply of power to heating elements in thermal communication with the chamber thereby heating the consumable.
Claims
1. A method of heating a disposable consumable without combustion, the method comprising: inserting an elongated disposable cartridge through an interface into a cartridge guide having an inner wall and an outer wall; wherein the disposable cartridge has a containment end, an intake end for inhalation and one or more frangible sections; during insertion at least one actuator deforms the at least one frangible section forming an air gap between the inner wall and the deformed sections; placing at least one heating element at least partially around the cartridge guide; placing at least one temperature sensor in thermal communication with the cartridge guide; a controller configured to be in signal communication with the at least one temperature sensor, the at least one heating element and a power supply receives temperature sensor inputs; and, wherein the controller controls heating without burning of organic material in the containment end.
2. The method of heating a disposable consumable without combustion of claim 1 wherein the one or more actuators align the cartridge within the cartridge guide in a predefined orientation.
3. The method of heating a disposable consumable without combustion of claim 2 wherein the cartridge guide is a non-pass through guide with at least one open end.
4. The method of heating a disposable consumable without combustion of claim 3 the method further comprising the interface and cartridge guide is within a case.
5. The method of heating a disposable consumable without combustion of claim 4 the method further comprising the controller communicates status of the device with the user via at least vibration.
6. The method of heating a disposable consumable without combustion of claim 4 wherein the controller in response to temperature sensor input controls heating of the cartridge and air in the gap.
7. The method of heating a disposable consumable without combustion of claim 3 wherein the containment end is a combination of materials including at least paper and foil.
8. The method of heating a disposable consumable without combustion of claim 3 wherein the heating of the containment end is by at least conduction.
9. The method of heating a disposable consumable without combustion of claim 3 wherein in the heating of the containment end is by at least induction.
10. The method of heating a disposable consumable without combustion of claim 3 wherein the material is tobacco.
11. A portable heat without burning system to produce inhalable vapor from disposable consumables comprising: a case configured to contain at least a cartridge guide, heating element, power supply and controller; a controller in signal communication with at least a temperature sensor, at least one heating element, a power supply, and a communication means; at least one protruding mechanical alignment within the cartridge guide configured to receive a cartridge and to deform a section of cartridge during insertion; wherein the at least one heating element is affixed cross-sectionally around a portion of the cartridge guide; wherein the at least one temperature sensors in thermal communication with the cartridge guide; and, wherein the controller is configured to control power to the at least one heating element.
12. The portable heat without burning system to produce inhalable vapor from disposable consumables of claim 11 comprising: a disposable consumable cartridge having one or more frangible sections, an inhalation end and a containment end containing at least tobacco configured to insert in the cartridge guide and deform said frangible section.
13. The portable heat without burning system to produce inhalable vapor from disposable consumables of claim 11 wherein said protruding mechanical alignment is configured to position the disposable consumable cartridge in a predefined orientation within the cartridge guide.
14. The portable heat without burning system to produce inhalable vapor from disposable consumables cartridge of claim 11 wherein the mechanical alignment is an actuator.
15. The portable heat without burning system to produce inhalable vapor from disposable consumables cartridge of claim 11 wherein the containment end is a combination of materials including at least paper and foil.
16. A method of heating without combustion via a portable device to produce inhalable vapor from disposable consumables cartridge, the method comprising: turn on power of a portable device having at least one heating element and a receivor to accept insertion of a disposable cartridge; protrusions in fluid communication with the receivor; the controller resets digital memory for heating sequence; the controller receives input from least one temperature sensor and is configured to maintain a selected exposure temperatures (SET); wherein before or after turning on the portable device the disposable consumable is inserted into the receivor; and, wherein the controller stops heating and communicates the change via a communication means if the cartridge is withdrawn from the receivor during heating.
17. The method of heating without combustion via a portable device to produce inhalable vapor from disposable consumables cartridge of claim 16 wherein said protrusions position the disposable consumable cartridge in a predefined orientation within the receivor.
18. The method of heating without combustion via a portable device to produce inhalable vapor from disposable consumables cartridge of claim 16 wherein the means of communication is at least one of illumination and vibration.
Description
FIGURES
[0017] The invention may be better understood by referring to the following figures. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. In the figures, like reference numerals designate corresponding parts throughout the different views.
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027] All descriptions and callouts in the Figures and all content therein are hereby incorporated by this reference as if fully set forth herein.
FURTHER DESCRIPTION
[0028] Combustion free heating for a disposable consumable cartridge which is an elongated tube formed of one or more materials which wrap at least a material to vaporize therein. The material to vaporize includes tobacco (or other plant material) to release smoke free vapors which is consider healthier for consumer than combustion and burning of substances such as tobacco. Disclosed herein are aspect of the use of a disposable consumable cartridge having one or more deformable frangible sections and said consumable cartridge wrapping may contain metal foil regions. Said consumable with material therein is insertable into a controlled heating device. During or before insertion of the consumable into a receivor, an actuator deforms the frangible section(s) of the consumable. In some instance the deformation forms an air gap in a separation between at least the frangible deformed section of the consumable and the receivor inner wall. A controller receiving temperature sensor(s) input controls the supply of power to heating elements thereby heating the consumable and air in the gap.
[0029] It is appreciated by those skilled in the art that some of the circuits, components, controllers, modules, and/or devices of the system disclosed in the present application are described as being in signal communication with each other, where signal communication refers to any type of communication and/or connection between the circuits, components, modules, and/or devices that allows a circuit, component, module, and/or device to pass and/or receive signals and/or information from another circuit, component, module, and/or device. The communication and/or connection may be along any signal path between the circuits, components, modules, and/or devices that allows signals and/or information to pass from one circuit, component, module, and/or device to another and includes wireless or wired signal paths. The signal paths may be physical such as, for example, conductive wires, electromagnetic wave guides, attached and/or electromagnetic or mechanically coupled terminals, semi-conductive or dielectric materials or devices, or other similar physical connections or couplings. Additionally, signal paths may be non-physical such as free-space (in the case of electromagnetic propagation) or information paths through digital components where communication information is passed from one circuit, component, module, and/or device to another in varying analog and/or digital formats without passing through a direct electromagnetic connection. These information paths may also include analog-to-digital conversions (ADC), digital-to-analog (DAC) conversions, data transformations such as, for example, fast Fourier transforms (FFTs*), time-to-frequency conversations, frequency-to-time conversions, database mapping, signal processing steps, coding, modulations, demodulations, etc. The controller devices and smart devices disclosed herein operate with memory and processors whereby code is executed during processes to transform data, the computing devices run on a processor (such as, for example, controller or other processor that is not shown) which may include a central processing unit (CPU), digital signal processor (DSP), application specific integrated circuit (ASIC), field programmable gate array (FPGA), microprocessor, etc. Alternatively, portions DCA devices may also be or include hardware devices such as logic circuitry, a CPU, a DSP, ASIC, FPGA, etc. and may include hardware and software capable of receiving and sending information.
[0030] Heating logic turns on/off heating elements forming zones to heat different sections of the cartridge at different times. In some instances the cartridge has limited orientations of insertion to hold it fixed in the heater and unable to rotate about its axis. In some instances the cartridge is marked with a frangible identifier which is broken on insertion to prevent reuse of a spent cartridge. In some instances the cartridge is marked with an identifier that is stored in memory to turn off the heater if the cartridge has already been used.
[0031]
[0032] The cartridge is formed of an inexpensive disposable material which will not burn or release toxic or harmful fumes at temperatures that are reached by the heater in the device. In generally for many organic materials the temperature of vaporization will be between 320 F to 450F. The cartridge may be scarred by the heating process as it is disposable. Paper, fibers such as cotton and hemp, metal, foil, plastic, resins, thermoplastics, ceramics, ceramic doped paper, glass, PEEK, and combination thereof may be suitable material for some or all of the cartridge. The cartridge may be made of different materials for different regions. For example the containment portion 3 is subjected to the greatest heat. The material or materials therein must be suitable to transfer a sufficient portion of the heat applied to its surface through its wall and into the containment portion to thereby cause vapor of the organic material 500 without burning. In some instances the interior annular wall of the containment portion has one or more conductive regions facing the inside.
[0033]
[0034] The case 22 contains one or more heating elements 40. One or more heater vents 42 may be provided. Both heating elements are shown those of ordinary skill in the art will understand that what is disclosed is one or more zones. In some instance only a single heating zone may be provided, in other instances multiple zones may be utilized and such is within the scope of this disclosure.
[0035] In some exemplary implementations a multi-zone heater is disclosed it may have heat zone A and B. A cartridge, during use, will have corresponding zones AA to BB which align generally with the heat zones.
[0036] During use one or more zones may be turned on to supply heat, via heating elements, to heat organic material 500 and release vapor. Sequencing the zones for heating is advantageous in that it can reduce power consumption by splitting up the total area to heat into the zones so that less power per zone is needed then power to heat all zones at the same time. Sequencing the zones for heating is also advantageous in that it can release vapor from a discreet amount of organic material at one time thereby leaving less heated or unheated areas of organic material with the same cartridge for a next use. Sequential heating also reduces overheating and supports continuous use while reducing overheating. Overheating, for at least cannabis results in singeing the material which is commonly referred to as a popcorn taste.
[0037]
[0038] During use one or more zones may be turned on to supply heat, via heating elements, to heat organic material 500 and release vapor. Areas of the cartridge in contact with the inner wall of the cartridge guide will heat by direct heat transfer from the wall to the cartridge, areas of air near the deformed frangible sections will heat up and be drawn through the cartridge upon inhalation. Sequencing the zones for heating is advantageous in that it can reduce power consumption by splitting up the total area to heat into the zones so that less power per zone is needed then power to heat all zones at the same time. Sequencing the zones for heating is also advantageous in that it can release vapor from a discreet amount of organic material at one time thereby leaving less heated or unheated areas of organic material with the same cartridge for a next use. Sequential heating also reduces overheating and supports continuous use while reducing overheating. Overheating, for at least cannabis results in singeing the material which is commonly referred to as a popcorn taste.
[0039]
[0040] The cartridge mates with the receivor 24 which places it adjacent to heating elements. The cartridge heating portion (containment) should be constructed so that it does not burn, or combust at exposure temperatures below at least one of 400 degrees F., 410 degrees F., 211
[0041] 0 degrees F., 430 degrees F., and 440 degrees F. The failure to burn or combust occurring after at least one of 30 seconds exposure, 1 minute exposure, 2 minute exposure. The failure to burn or combust occurring after at three least 30 second exposures. The failure to burn or combust occurring after at three least 1 minute exposures. The failure to burn or combust occurring after at least four 1 minute's exposures. The failure to burn or combust occurring after at five least 1 minute exposures. The failure to burn or combust occurring after at seven least 1 minute exposures. The failure to burn or combust occurring after at eight least 1 minute exposures.
[0042]
[0043] The controller initiates each heating element sequentially to activate selected zone(s) and then the next. When the sequence is complete the device stops heating until reset. Accordingly, vertical heat zone E is primarily heated by vertical zone heater element 73 and so on. A printed circuit board (PCB) or other support 79 may be used to support the heater elements 73-77
[0044]
[0045] The heating elements 162A-C may wrap around the sides 166 of the annular wall. The measurement of heat derived from the temperature sensor data is used by the controller to adjust the electricity provided to an active heating element to target a predefined temperature or range of temperatures.
[0046] In
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[0049] Each heat zone has a corresponding zone (Zone AA and Zone BB) within the cartridge containment metal or foil layer 3B near the heating element. In some instance only a single heating zone may be provided, in other instances multiple zones may be utilized and such is within the scope of this disclosure. Upon heating via a selected heating element the chamber (See
[0050] Sequencing the heat zones (zone A and zone B) for heating is advantageous in that it can reduce power consumption by splitting up the total area to heat into zones (Zone AA and Zone BB) and when heating them sequentially less power is required for heating one zone then to heat all zones at the same time. Sequencing the zones for heating is also advantageous in that it can release vapor from a discreet amount of organic material at one time thereby leaving less heated or unheated arcas of organic material with the same cartridge for a next use. Sequential heating also reduces overheating and supports a continuous inhalation by reducing the overheating which would occur if all heating elements were turned on at the same time.
[0051] One or more vents 207 allow the heater to vent from the case. One or more air intake 211 provides a fluid pathway for air to enter the case and be drawn through the cartridge from distal end to proximal end and then out for inhalation.
[0052] Methods disclosed include a controller that manages heating of a zone at a selected exposure temperatures (SET) to vaporize a portion of the material in the containment area in the accordance with one of variable, preselected and fixed times. The heating of all heating elements may also be referred to as a cycle or a heating cycle. When a cycle is over the cycle has timed out. Temperature sensors are utilized to measure when the chamber or subzone has reached a target temperature. If the amount of time a specific heating element is to be heated is reached the heating of that element has timed out. The controller can track, monitor, measure or otherwise count that heating time. In other instances the controller may switch between subzones, preferably using a PWM protocol to supply power to each heating element separately to maintain a temperature at a predetermined range. Selective heating allows the off zone to cool while the on zone is heating. Said cooling is effective to reduce overheating and/or singeing of material.
[0053] In some instances the controller prohibits heating when a zone has already been heated for a predetermined timeframe. In some instances the controller may accept a user over ride to allow reheating of a zone or to heat multiple zones simultaneously.
[0054]
[0055]
[0056]
[0057] It will be understood that various aspects or details of the disclosures may be changed combined, or removed without departing from the scope of the invention. It is not exhaustive and does not limit the claimed inventions to the precise form disclosed. Furthermore, the foregoing description is for the purpose of illustration only, and not for the purpose of limitation. Modifications and variations are possible in light of the above description or may be acquired from practicing the invention. The claims and their equivalents define the scope of the invention.