STEERING ASSEMBLY FOR A VEHICLE
20240270302 ยท 2024-08-15
Inventors
Cpc classification
B62D5/043
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A steering assembly for a steer-by-wire vehicle comprises a rotatably mounted elongate steering column configured for attachment of a steering member at one end, the steering column being rotatable about its longitudinal axis in either direction from a straight-ahead position. The steering assembly further comprises a damper having a housing defining a volume for receipt of a damping fluid; a stator within the housing and rotatably fixed relative to the housing; and a rotor within the housing, the rotor being coupled with the steering column and rotatable therewith. Each of the stator and rotor comprises a shear surface, the shear surfaces of the stator and the rotor being positioned adjacent one another to generate a resistance to rotation of the rotor when the housing contains damping fluid; and the total surface area of the shear surfaces of the stator and the rotor positioned adjacent one another which generates the resistance to rotation of the rotor varies as the steering column is rotated from the straight-ahead position.
Claims
1. A steering assembly for a steer-by-wire vehicle, comprising: a rotatably mounted elongate steering column configured for attachment of a steering member at one end, the steering column being rotatable about its longitudinal axis in either direction from a straight-ahead position; a damper comprising: a housing defining a volume for receipt of a damping fluid; a stator within the housing and rotatably fixed relative to the housing; and a rotor within the housing, the rotor being coupled with the steering column and rotatable therewith; wherein each of the stator and rotor comprises a shear surface, the shear surfaces of the stator and the rotor being positioned adjacent one another to generate a resistance to rotation of the rotor when the housing contains damping fluid; and wherein a total surface area of the shear surfaces of the stator and the rotor positioned adjacent one another which generates the resistance to rotation of the rotor, varies as the steering column is rotated from the straight-ahead position.
2. A steering assembly according to claim 1, wherein the total surface area of the shear surfaces of the stator and the rotor positioned adjacent one another is increased or decreased as the steering column is rotated from the straight-ahead position.
3. A steering assembly according to claim 1, wherein the stator and rotor each comprise a respective elongate projection extending therefrom, and wherein each elongate projection comprises the respective shear surface.
4. A steering assembly according to claim 3 wherein the elongate projections extend from the rotor and stator in the direction of the longitudinal axis of the steering column.
5. A steering assembly according to claim 3, wherein each elongate projection is arcuate and at least one shear surface of each elongate projection comprises a part-annular shear surface.
6. A steering assembly according to claim 3, wherein the stator and rotor are each configured such that the elongate projections overlap when viewed along the longitudinal axis of the steering column as the steering column is rotated from the straight ahead position.
7. A steering assembly according to claim 2, wherein the stator and rotor comprise a plurality of radially spaced elongate projections and one or more passages described between adjacent elongate projections, wherein an elongate projection of the rotor is configured to be received within a passage of the stator and an elongate projection of the stator is configured to be received within a passage of the rotor.
8. A steering assembly according to claim 7, wherein and the rotor and stator are each configured such that an extent to which the elongate projection of the rotor and the elongate projection of the stator are received within the respective passages is increased when the steering column is rotated from the straight-ahead position.
9. A steering assembly according to claim 7, wherein each of the passages has a width greater than a width of the elongate projection configured to be received therein such that adjacent shear surfaces are spaced from one another.
10. A steering assembly according to claim 3, wherein a height of an elongate projection of the rotor or stator varies along its length.
11. A steering assembly according to claim 10, wherein the elongate projection is annular, having a high point of maximum height and low point of minimum height at diametrically opposite locations.
12. A steering assembly according to claim 11, wherein the stator and rotor each comprise a respective annular elongate projection, wherein each annular elongate projection has a high point of maximum height and low point of minimum height at diametrically opposite locations and wherein the stator and rotor are configured such that the high point of the elongate projection of the stator is circumferentially aligned with the low point of the elongate projection of the rotor when the steering column is in a straight-ahead position.
13. A steering assembly according to claim 3, wherein one, or each, elongate projection comprises a slot to allow for the transfer of damping fluid thereacross.
14. A steering assembly according to claim 1, wherein the shear surface of each of the stator and rotor are planar.
15. A steering assembly according to claim 14, wherein shear surface of each of each of the stator and rotor extend radially with respect to the steering column.
16. A steering assembly according to claim 14, wherein the shear surface of the stator is spaced from the shear surface of the rotor along the longitudinal axis of the steering column.
17. A steering assembly according to claim 14, wherein the shear surfaces overlap when viewed along the longitudinal axis of the steering assembly.
18. A steering assembly according to claim 14, wherein each of the shear surfaces is part-annular.
19. A steering assembly according to claim 14, wherein the shear surface of the rotor or stator is annular and the shear surface of the stator or rotor is part-annular.
20. A steering assembly according to claim 19, wherein stator and rotor are configured such that the extent to which the shear surfaces overlap when viewed along the longitudinal axis of the assembly increases as the steering column is rotated from the straight-ahead position.
21. A steering assembly according to claim 1, wherein the rotor is mounted eccentrically.
22. A steering assembly according to claim 21, wherein the stator and rotor each comprise a respective elongate projection extending therefrom, and wherein each elongate projection comprises the respective shear surface and wherein the stator and the rotor are configured such that the spacing between the shear surface of the elongate projection of the stator and the shear surface of the elongate projection of the rotor varies as the steering column is rotated from the straight-ahead position.
23. A steering assembly according to claim 22, wherein the spacing is reduced as the steering column is rotated from the straight-ahead position.
24. A steering assembly according to claim 1, wherein the steering column is configured to rotate a maximum of a half turn in either direction from the straight ahead position.
25. A steering assembly according to claim 1, wherein adjacent shear surfaces are positioned such that they are coupled via the damping fluid.
26. A steering assembly for a steer-by-wire vehicle, comprising: a rotatably mounted elongate steering column configured for attachment of a steering member at one end, the steering column being rotatable about its longitudinal axis in either direction from a straight-ahead position; a damper comprising: a housing defining a volume for receipt of a damping fluid; a stator within the housing and rotatably fixed relative to the housing; and a rotor within the housing, the rotor being eccentrically coupled with the steering column and rotatable therewith; wherein each of the stator and rotor comprises a shear surface, the shear surfaces of the stator and rotor being positioned adjacent to one another to generate a resistance to rotation of the rotor when the housing contains damping fluid; and that spacing between the shear surfaces of the stator and rotor which generates resistance to rotation of the rotor varies as the steering column is rotated from the straight-ahead position.
27. A steering assembly according to claim 26, wherein the spacing between the shear surfaces of the stator and rotor which generates resistance to rotation of the rotor is reduced as the steering column is rotated from the straight-ahead position.
28. A steering assembly according to claim 1, comprising a motor configured to provide feedback torque to the steering member.
29. A steering column assembly comprising a steering assembly as claimed in claim 1.
30. A vehicle comprising a steering assembly as claimed in claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0067] Exemplary arrangements of the disclosure will now be described by way of example only with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
[0098]
[0099] A steering input applied through the steering wheel A is measured by a steering sensor forming part of the steering column assembly, shown schematically at C in
[0100] The electronic control unit D is also configured to supply a current to a torque feedback motor H connected to the shaft B and which applies a torque in the opposite direction to the torque applied at the steering wheel A in order to provide a sensation of road feel to the driver.
[0101] A damper J, described in greater detail below, is connected to the steering shaft B at a location distal from the steering wheel A. The damper J is a passive, viscous damper in this exemplary arrangement, and introduces a feedback torque to the steering wheel A when a steering input is applied. Whilst
[0102]
[0103] The damper J includes a housing 12 enclosing a rotor 20 coupled to the steering shaft B and rotatable therewith, and a stator 40 mounted to, and rotatably fixed relative to the housing 12. A damping fluid V, in the form of a silicone fluid (e.g. a silicone oil) in this exemplary arrangement, is contained within the housing 12 and is arranged between and around the rotor 20 and stator 40. In the arrangement of
[0104] As is described in greater detail hereinafter, in use, as the steering shaft B is rotated, e.g. in response to a steering input applied through the steering wheel A (
[0105] Bearings 14, 16 are mounted between the steering shaft and the housing 12 on either side of the rotor 20 and stator 40 to facilitate rotation of the steering shaft B with respect to the housing 12. A pair of annular seals or gaskets 17 are provided between the housing 12 and the steering shaft B, in abutment with the longitudinally inner face of the respective bearing 14, 16, so as to prevent the escape of damping fluid V and/or the ingress of foreign material into the housing 12. The bearings 14, 16, and therefore the seals or gaskets 17, are held in place longitudinally on the steering shaft B by means of a respective circlip 18 mounted on the shaft B.
[0106] The rotor 20 has a tubular mounting collar 22 for connection with the steering shaft B and an annular base plate 24 extending radially from the mounting flange 22 and steering shaft B. The collar 22 and base plate 24 are mounted coaxially with the longitudinal axis L of the steering shaft B. The rotor 20 may either be formed of a unitary annulus or ring or may instead be formed of a pair of half annuli connected together. Extending perpendicularly from one annular surface of the base plate 24 are a pair of annular vanes 26a, 26b, including a radially innermost vane 26a and a radially outermost vane 26b located radially outward of the radially innermost vane 26a. Each of the vanes 26a, 26b is mounted coaxially with the base plate 24 and extends substantially parallel to the longitudinal axis L of the steering shaft B towards the stator 40 and has a rectangular cross-sectional shape.
[0107] Furthermore, the inner and outer walls of each of the vanes 26a, 26b form radially inner and outer annular shear surfaces 28. The end face of each of the vanes 26a, 26b also forms a further annular shear surface 30. The shear surfaces 28, 30 are arranged to act with corresponding shear surfaces of the stator 40 and the damping fluid V to provide damping to the steering shaft B, as described in greater detail below. An annular passage 32 is also defined between the vanes 26a, 26b and has a width, defined in a radial direction, greater than the width of each of the vanes 26a, 26b.
[0108] The stator 40 has a tubular collar 42 extending around, but spaced from, the steering shaft B. The radially innermost wall of the collar 42 forms an annular shear surface 42a and the end face of the collar 42 forms a radially extending, planar annular shear surface 42b. A base plate 44 extends radially outwardly from the radially outermost wall of the tubular collar 42 and is mounted to an internal surface of the housing 12. In a similar manner to the rotor 20, the stator 40 may either be formed of a unitary annulus or ring or may instead be formed of a pair of half annuli connected together. Extending perpendicularly from the base plate 44 is an annular vane 46 arranged coaxially with the longitudinal axis L of the steering shaft B. The vane 46 extends substantially parallel to the longitudinal axis L of the steering shaft B towards the rotor 20 and into the annular passage 32 between the vanes 26a, 26b of the rotor 20, and has a rectangular cross-sectional shape.
[0109] The radially innermost and outermost faces of the vane 46 form radially inner and outer annular shear surfaces 48. The end face of the vane 46 also forms a further annular shear surface 50. An annular passage 52 is also defined between the vane 46 and the radially outermost annular face of the tubular collar 42 and has a width, defined in a radial direction, greater than the radially innermost vane 26a.
[0110] In the described arrangement, the vane 46 of the stator 40 is received within the annular passage 32 between the inner and outer vanes 26a, 26b of the rotor 20 and the radially innermost vane 26a of the rotor 20 is received within the annular passage 52 between the radially inner annular shear surface 48 of the vane 46 and the radially outer face of the collar 42, such that the vanes 26a, 26b and 46 of the rotor 20 and stator 40 overlap fit between each other. The annular shear surfaces 28, 42a and 48 of the rotor 20 and stator 40 are positioned adjacent to but spaced apart from one another and define a gap of constant width therebetween. Further, the annular shear surface 30 at the ends of the rotor vanes 26a, 26b are positioned adjacent the base plate 44 of the stator 40 and the annular shear surface 50 at the end of the stator vane 46 is positioned adjacent the base plate 24 of the rotor 20 and in each case a gap is defined therebetween. In use, as the rotor 20 is rotated with the steering shaft B, the damping fluid V located between the shear surfaces is sheared, and a drag force is applied to the rotor 20. As will be described in further detail below, the amount of drag is dependent on the total area of shear surfaces positioned adjacent one another as this has an impact on the amount of shearing of the damping fluid V.
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[0112] The arrangement of
[0113] Additionally, instead of the housing 12 being annular, in this case it has a first annular portion 12a that extends around the steering shaft B, and a second end plate portion 12b secured to the first annular portion 12a. Further, instead of having a pair of bearings 14, 16 and a pair of annular seals or gaskets 17, only a single bearing 14 is provided, and only a single annular seal or gasket 17 is provided between the housing 12 and the steering shaft B, in abutment with the longitudinally outer face of the bearing 14, so as to prevent the escape of damping fluid V and/or the ingress of foreign material into the housing 12. The bearing 14, and therefore the seal or gasket 17, is held in place longitudinally on the steering shaft B by a circlip 18 mounted on the shaft B.
[0114] It will be understood that the interrelationship between the rotor 20, stator 40 and damping fluid V in the operation of the damper J of
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[0116] In the present exemplary arrangement, the rotor 120 is generally circular when viewed along the longitudinal axis of the steering shaft B and has a circular base plate 124 secured to the end of the steering shaft B opposite to the steering wheel A and arranged coaxially with the steering shaft B. The rotor 124 has four part-annular or arcuate vanes 126a; 126d arranged coaxially with the axis of the steering shaft B and extending substantially perpendicularly from the face of the base plate 124 opposed to the stator 140. Further, the vanes 126a;126d extend parallel with and are radially offset from one another so as to define three part-annular or arcuate passages 132 therebetween. The radially inner and outer faces of each vane 126a;126d form radially inner and outer part-annular shear surfaces 128. Additionally, the end face of each of the vanes 126a;126d forms a further part-annular shear surface 130. Each vane 126a;126d extends between first and second vane ends 127a, 127b.
[0117] As shown in
[0118] The stator 140 is also generally circular when viewed along the longitudinal axis of the steering shaft B and has a circular base plate 144. The stator 140 has four part-annular or arcuate vanes 146a;146d arranged coaxially with the axis of the steering shaft B and extending substantially perpendicularly from the face of the base plate 144 opposed to the rotor 120. Further, the vanes 146a;146d extend parallel with and are radially offset from one another so as to define three part annular or arcuate passages 152 therebetween. The radially inner and outer faces of each vane 146a;146d form radially inner and outer part-annular shear surfaces 148. Further, the end face of each of the vanes 146a; 146d forms a further part-annular shear surface 150. Each vane 146a;146d extends between first and second vane ends 147a, 147b.
[0119] The vanes 146a; 146d are arranged in a similar manner to the vanes 126a;126d of the rotor 120. As shown in
[0120] In the present disclosure, the rotor 120 (
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[0123] It will also be appreciated that the described changes in damping will also be experienced when rotating the steering shaft B, and therefore the rotor 120 (
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[0125] The arrangement of
[0126] In use, as the rotor is rotated relative to the stator 240, the slots 234, 254 allow damping fluid V to be moved and distributed between the passages 232, 252 and can be used to adjust or tailor the damping and/or feedback torque provided to the steering shaft B.
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[0128] The arrangement of
[0129] In a similar manner to the arrangement of
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[0131] In the exemplary arrangement, the circumferential extent of each vane 446a; 446d decreases successively from the radially innermost vane 446a to the radially outermost vane 446d. The vanes 446a; 446d extend circumferentially for approximately 232?, 216?, 205? and 196? respectively and are arranged symmetrically on either side of the straight ahead position SA. Therefore, for each stator vane 446a; 446d the first end 447a of the vane extends clockwise beyond the first end 447a of the adjacent vane located radially outwardly. In a similar manner, for each vane 446a; 446d the second end 447b of the vane extends anti-clockwise beyond the second end 447b of the adjacent vane located radially outwardly. The plane K defined by the first ends 447a and the plane K defined by the second ends 447b intersect at a point away from the centre of the stator 440.
[0132] By changing the relative positions of the first ends 447a and second ends 447b of the vanes 446a; 446d, instead of providing a steady increase in damping proportional to the angle of rotation of the steering shaft B, the rate of change of damping increases with angle of rotation. This is shown in region N of
[0133] Therefore, by changing the relative positions of the first and second ends 447a, 447b of the stator vanes 446a; 446d, the rate of change of damping with angular position of the steering shaft B can be modified. It will also be appreciated that relative positions of first and second ends 427a, 427b of the rotor vanes 426a; 426d may be adjusted, either in addition to or as an alternative to that described above, in order to modify or tailor the rate of change of damping with angular position of the steering shaft B.
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[0135] In the present exemplary arrangement, the rotor 520 (
[0136] The stator 540 is also generally circular when viewed along the longitudinal axis L of the steering shaft B and has a circular base plate 544 (
[0137] In the present exemplary arrangement, the rotor 520 and the stator 540 are brought together such that the respective part-annular planar shear surfaces 528, 548 are facing and adjacent to each other, but spaced in the direction of the longitudinal axis L, as shown in
[0138] In use, when the steering shaft B is rotated in a clockwise direction from the straight-ahead position of
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[0140] The damper J according the present exemplary arrangement differs from the arrangement of
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[0142] In the present exemplary arrangement, the rotor (not shown) is generally circular when viewed along the longitudinal axis L of the steering shaft B and has an annular base plate (not shown) that is eccentrically mounted to the steering shaft B and is rotatable therewith. Instead of having an arcuate shear surface attached to the base plate, the rotor has an annular shear plate 726 secured to the longitudinally outer face of the base plate of the rotor, and whose longitudinally outer face forms an annular planar shear surface 728. The annular shear surface 728 has a planar portion extending normal to a longitudinal axis L of the steering shaft B. The annular shear plate 726 of the rotor is mounted coaxially with the base plate on which it is mounted and is therefore eccentrically mounted with respect to the rotational axis of the steering shaft B.
[0143] The stator 740 is also generally circular when viewed along the longitudinal axis L of the steering shaft B and has a circular base plate 744. The stator 740 also has a part-annular (approximately 64? of a complete annulus) shear plate 746, having the shape of a truncated sector of a circle centred on the rotational axis of the steering shaft B. The face of the shear plate 746 facing the shear plate 726 of the rotor forms a part-annular shear surface 748 of the base plate 744, having first and second ends 747a, 747b. The part-annular shear surface 748 faces the annular shear surface 728 of the rotor and is axially spaced from it, i.e. spaced along the longitudinal axis L of the steering shaft B. The part-annular planar shear surface 748 of the stator 740 is planar and extends normal to a longitudinal axis L of the steering shaft B. The ends 747a, 747b of the shear plate 746 are straight and each lies on a line which intersects the centre of the circular base plate 744.
[0144] In the present exemplary arrangement, the rotor and the stator 740 are positioned adjacent to each other such that the annular shear surface 728 of the rotor is positioned facing and adjacent the part-annular shear surface 748 of the stator 740 and spaced along the longitudinal axis L therefrom. As shown in
[0145] In use, the steering shaft B is rotated in a clockwise direction from the straight-ahead position of
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[0147] In the present exemplary arrangement, the rotor 820 is circular when viewed along the longitudinal axis of the steering shaft B and has a generally circular base plate 824. As shown more clearly in
[0148] The radially inner and outer side walls of the vane 826 form a pair of annular shear surfaces 828, as shown in
[0149] The stator 840 is also generally circular when viewed along the longitudinal axis of the steering shaft B and has a circular base plate 844. The stator 840 has two annular vanes 846a, 846b arranged coaxially with the rotational axis of the steering shaft B and extending substantially perpendicularly from the base plate 144. The vanes 846a, 846b extend parallel with, and are radially offset from, one another so as to define an annular passage 852 therebetween. Each vane 846a, 846b has respective pair of annular shear surfaces 848, including an inner annular shear surface and an outer annular shear surface located radially outward of the inner radial shear surface. Further, the end face of each of the vanes 846a, 846b also forms a respective continuous annular shear surface 850.
[0150] The vanes 846a, 846b are arranged in a similar manner to the vane 826 of the rotor 820. For example, each of the vanes 846a, 846b has a height that varies along its length. The vanes 846a, 846b have a high point 847a and a low point 847b diametrically opposite one another. The gradients of the vanes 846a, 846b vary smoothly between the low point 847b and the high point 847a in a similar manner to vane 826 of the rotor 820.
[0151] In the present exemplary arrangement, the rotor 820 and the stator 840 are brought together such that the vane 826 of the rotor 820 is received within the passage 852 of the stator 840. This provides an annular overlap region 860 wherein annular shear surfaces 828 are positioned adjacent annular shear surfaces 848. When the steering shaft B is in the straight ahead position, as shown in
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[0154] It will also be appreciated that the described changes in damping will also be experienced when rotating the steering shaft B, and therefore rotor 820, in an anti-clockwise direction from the straight-ahead position of
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[0156] In the present exemplary arrangement, the rotor (not shown) is generally circular when viewed along the longitudinal axis L of the steering shaft B and has a circular base plate (not shown) that is eccentrically mounted to the steering shaft B and rotatable therewith. The rotor has a single annular vane 926 arranged coaxially with the base plate (and therefore arranged eccentrically with respect to the axis of the steering shaft B) and extending around the base plate proximate the periphery thereof. The vane 926 extends substantially perpendicularly from the base plate and has a pair of annular shear surfaces, namely a radially inner annular shear surface 928a and a radially outer annular shear surface 928b located radially outward of the radially inner annular shear surface 928a. Additionally, the end face of the vane 926 forms a continuous annular shear surface 930.
[0157] The stator 940 is also generally circular when viewed along the longitudinal axis L of the steering shaft B and has a circular base plate 944. The stator 940 has two annular vanes 946a, 946b extending substantially normal from the base plate 944 and arranged coaxially with the rotational axis of the base plate 944 (and therefore arranged eccentrically with respect to the axis of the steering shaft B). Further, the vanes 946a, 946b extend parallel with and are radially offset from one another so as to define an annular passage 952 therebetween. The centre of the annular passage 952 is offset with respect to the rotational axis of the steering shaft B, as will be explained. The inner face of the outer vane 946a forms a radially outer annular shear surface 948a and the outer face of the inner vane 946b forms a radially inner annular shear surface 948b. The annular shear surfaces 948a, 948b are opposed to and face one another and define the passage 952 between them. Each of the vanes 946a, 946b has a thickness that varies around its periphery. For example, the radially innermost vane 946b has a thinnest point 947a and a thickest point 947b diametrically opposite one another. Likewise, the radially outermost vane 946a has a thinnest point 947c and a thickest point 947d diametrically opposite one another. Further, the thinnest point 947a and thickest point 947d are circumferentially aligned with one another and the thickest point 947b and the thinnest point 947c are circumferentially aligned with one another such that a centre point of the annular passage 952 is not coincident with a centre of rotation of the steering shaft B. The end face of each of the vanes 946a, 946b also forms an annular shear surface 950.
[0158] In the present exemplary arrangement, the rotor and the stator 940 are brought together such that the vane 926 of the rotor is received within the passage 952 of the stator 940 and thereby splitting the passage into two annular chambers T1, T2. A first chamber T1 is located radially inwards of a second chamber T2 and each chamber will contain damping fluid V, in use. When the steering shaft B is in the straight-ahead position, the vane 926 of the rotor is coaxial with respect to the annular passage 952 of the stator 940 (i.e. there is a constant spacing from the annular shear surfaces 948a, 948b of the stator). In that position, the gap R1 defined between the annular shear surfaces 928a and 948b and the gap R2 defined between the annular shear surfaces 928b and 948a are each substantially constant around the annular passage 952. In this position, the total area of shear surfaces 928a, 928b, 948a, 948b positioned adjacent one another is at a minimum.
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[0161] It will be appreciated that during rotation of the steering shaft B from the partially rotated position of
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[0163] The arrangement of
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[0165] It will be appreciated by those skilled in the art that several variations to the aforementioned exemplary arrangements are envisaged without departing from the scope of the disclosure.
[0166] It will also be appreciated by those skilled in the art that any number of combinations of the aforementioned features and/or those shown in the appended drawings provide clear advantages over the prior art and are therefore within the scope of the disclosure described herein.