Combine
20240268271 ยท 2024-08-15
Inventors
Cpc classification
International classification
Abstract
A combine includes a sorter 2B including a sieve case 23 drivable to swing; a first chaff sieve 27 held by the sieve case 23 and configured to receive a processing target falling through a receiver net 8 and sort the processing target; a second chaff sieve 28 held by the sieve case 23 in such a manner as to coincide with the first chaff sieve 27 in the front-back direction relative to the sorter 2B and configured to receive a processing target falling through the first chaff sieve 27 and sort the processing target; and a winnowing fan 29 configured to blow sorting air along the first and second chaff sieves 27 and 28.
Claims
1. A combine, comprising: a reaper configured to reap a crop planted in an agricultural field; and a thresher device comprising: a thresher chamber configured to receive the whole reaped crop that the reaper has reaped; a thresher cylinder disposed rotatably in the thresher chamber and configured to thresh the reaped crop that the thresher chamber has received; a receiver net below the thresher cylinder; and a sorter configured to sort a processing target falling through the receiver net, the thresher cylinder comprising: a thresher cylinder shaft disposed rotatably in the thresher chamber and extending in a front-back direction relative to the thresher chamber; a plurality of bar-shaped thresher teeth supports held by and extending along the thresher cylinder shaft and apart from one another in a circumferential direction of the thresher cylinder; and a plurality of bar-shaped thresher teeth provided for and held by each of the plurality of thresher teeth supports, protruding from the thresher teeth support outward in a radial direction of the thresher cylinder, and apart from one another along the thresher cylinder shaft, and the sorter comprising: a sieve case disposed below the receiver net and drivable to swing; a first chaff sieve held inside the sieve case and configured to receive the processing target falling through the receiver net and sort the processing target while conveying the processing target backward relative to the sorter; a second chaff sieve held by the sieve case in such a manner as to coincide with the first chaff sieve in a front-back direction relative to the sorter and be below the first chaff sieve and configured to receive the processing target falling through the first chaff sieve and sort the processing target while conveying the processing target backward relative to the sorter; and a winnowing fan disposed at a front portion of the sorter and configured to blow sorting air backward relative to the sorter along the first and second chaff sieves.
2. The combine according to claim 1, wherein: the thresher cylinder shaft is horizontal.
3. The combine according to claim 1, further comprising: a first-grain screw conveyor disposed backward of the winnowing fan and configured to collect a first sorted product and convey the first sorted product widthwise relative to the sorter; and a second-grain screw conveyor disposed backward of the first-grain screw conveyor and configured to collect a second sorted product and convey the second sorted product widthwise relative to the sorter, wherein the first and second chaff sieves have respective front portions forward of a center of the first-grain screw conveyor, and wherein the first and second chaff sieves have respective back portions backward of a center of the second-grain screw conveyor.
4. The combine according to claim 3, further comprising: a guide extending from below the back portion of the second chaff sieve in a forward and downward direction past a space above the second-grain screw conveyor toward the first-grain screw conveyor and configured to guide the first sorted product to the first-grain screw conveyor.
5. The combine according to claim 1, wherein: the winnowing fan is configured to draw in the sorting air from laterally outside the winnowing fan and discharge the sorting air backward relative to the winnowing fan, and the combine further comprises a cylindrical air duct disposed between the winnowing fan and the first and second chaff sieves and configured to guide the sorting air from the winnowing fan toward the first and second chaff sieves.
6. The combine according to claim 5, wherein: the air duct has an air outlet forward of and facing the first and second chaff sieves.
7. The combine according to claim 5, wherein: the air duct is configured to blow the sorting air along a direction in which the first and second chaff sieves extend.
8. The combine according to claim 5, wherein: the thresher cylinder further comprises: a raker section disposed at a front portion of the thresher cylinder and configured to rake backward relative to the thresher chamber the reaped crop that the thresher chamber has received; and a thresher section connected to a back portion of the raker section and comprising the thresher teeth supports and the thresher teeth, and the winnowing fan comprises a rotary blade with a rotation axis extending widthwise relative to the sorter and coinciding with the raker section in the front-back direction relative to the sorter.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0024]
DESCRIPTION OF THE INVENTION
[0025] The description below deals with an example embodiment of the present invention with reference to a drawing.
[0026] The present embodiment is a combine including a body, travel devices supporting the body such as front and rear wheels, a driver section provided for the body and configured to accommodate an operator, and a motive section provided for the body and including an engine (the drawing does not show the entire configuration of the combine). The combine includes a reaper-conveyor disposed at a front portion of the body and configured to reap crops standing upright in an agricultural field such as rice and wheat and convey the reaped crops backward. The reaper-conveyor includes a reaper configured to reap planted crops and a feeder 1 (see
Configuration of Thresher Device
[0027] The description below deals with a thresher device 2 and a thresher cylinder 3. The description below uses terms such as front and forward to refer to the side on which the thresher device 2 and the thresher cylinder 3 start their process or receive grain culms (that is, the left side of
[0028] As illustrated in
[0029] As illustrated in
[0030] The thresher chamber 4 is defined by, for example, a front wall 9 and a back wall 10 both holding the thresher cylinder 3, a top plate 11 covering the thresher chamber 4 from above, and the receiver net 8. The top plate 11 has an inner side provided with dust-transmitting valves arranged in the front-back direction relative to the thresher chamber. The thresher cylinder 3, as illustrated in
[0031] The thresher 2A is configured such that the thresher chamber 4 receives reaped grain culms from the feeder 1 through the feed opening 6, that the raker section 13 rakes the whole reaped grain culms (that is, from the plant root to the tip) into the thresher chamber 4 as a threshing target, and that the thresher section 14 and the receiver net 8 thresh the reaped grain culms. The thresher section 14 rotates to provide revolving power to the threshing target and cause the threshing target to hit the dust-transmitting valves 12, which then guide the threshing target backward through the thresher chamber 4. The thresher section 14 threshes the threshing target while conveying the threshing target backward relative to the thresher chamber 4. The receiver net 8 receives grains resulting from the threshing process, and lets the grains fall therethrough. The threshing process generates waste culms, chaff, and the like, which are discharged from the thresher chamber 4 through the culm discharge section 7 and guided by a discharge guide 15 to drop to outside the sorter 2B. The discharge guide 15 extends from the back end of the receiver net 8 in a backward and downward direction to backward of a sieve case 23 of the sorter 2B, and guides waste culms, chaff, and the like so that the waste culms, chaff, and the like drop to backward of the sieve case 23.
Configuration of Thresher Cylinder
[0032] The thresher cylinder 3 is, as illustrated in
Configuration of Raker Section
[0033] The raker section 13, as illustrated in
[0034] The base 13a is made of a metal sheet rolled in the shape of a circular truncated cone. The base 13a is held by the thresher cylinder shaft 5 with use of a disk (not illustrated in the drawings) coupling a front end portion of the base 13a to the thresher cylinder shaft 5 and a front support 17 coupling a back end portion of the base 13a to the thresher cylinder shaft 5.
[0035] The raker section 13 is configured such that the base 13a is driven by the thresher cylinder shaft 5 through the disk and the front support 17 and that the spiral blades 13b are thereby driven to rotate about the thresher cylinder axis P. The spiral blades 13b rotate to rake the whole reaped grain culms (that is, from the plant root to the tip), which are received from the feeder 1 through the feed opening 6 into the thresher chamber 4, along a bottom guide plate 18 (see
Configuration of Thresher Section
[0036] The thresher section 14, as illustrated in
[0037] The thresher section 14, as illustrated in
[0038] As illustrated in
[0039] As illustrated in
[0040] The present embodiment includes six front and rear divisional thresher teeth supports 21a and 21b, but may alternatively include five or less or seven or more. The present embodiment is configured such that the front and rear divisional thresher teeth supports 21a and 21b are each a round steel pipe. The front and rear divisional thresher teeth supports 21a and 21b may each be, other than a round steel pipe, any of various bars such as a round steel member, a square steel bar, and a square steel pipe. The front and rear divisional thresher teeth supports 21a and 21b may each be an angular or channel member as well. The present embodiment is configured such that the thresher teeth 22 are each a round steel member. The thresher teeth 22 may each be, other than a round steel member, any of various bars such as a square steel bar, a round pipe, and a square pipe.
[0041] The thresher cylinder 3 is in the form of a basket with an internal space S1 (see
[0042] The thresher cylinder 3 thus rotates about the thresher cylinder shaft 5, which is oriented in the process direction, to introduce a threshing target from the raker section 13 into the space between the thresher section 14 and the receiver net 8. The thresher cylinder 3 threshes a threshing target in a threshing space S2 (see
Configuration of Sorter
[0043] The description below deals with the sorter 2B. The description below uses terms such as front and forward to refer to the end at which the sorter 2B starts its process (that is, the left side of
[0044] As illustrated in
[0045] The sorter 2B includes a grain pan 25 held inside the sieve case 23 and at a front portion thereof.
[0046]
[0047] The sorter 2B includes a winnowing fan 29 disposed at a front portion thereof and configured to blow sorting air backward relative to the sorter 2B along the first and second chaff sieves 27 and 28.
[0048] The sorter 2B includes a first-grain screw conveyor 30 disposed backward of the winnowing fan 29 and under the bottom 23t of the sieve case 23 and configured to collect and convey a first sorted product (that is, singled grains). The sorter 2B also includes a second-grain screw conveyor 31 disposed backward of the first-grain screw conveyor 30 and under the bottom 23t of the sieve case 23 and configured to collect and convey a second sorted product (that is, unsingled grains). The first-grain screw conveyor 30 and the second-grain screw conveyor 31 each extend widthwise relative to the sorter 2B and each convey its collected first or second sorted product widthwise relative to the sorter 2B to laterally outside the thresher device 2. The sorter 2B includes a frame 32 supporting the first-grain screw conveyor 30 and the second-grain screw conveyor 31 and supported by a body frame (not illustrated in the drawings) of the body.
[0049]
[0050] The sorter 2B is configured such that the drive mechanism 24 swings the sieve case 23, which in turn swings the grain pan 25 and the first and second chaff sieves 27 and 28. The grain pan 25 receives a threshed product falling through the front portion 8F of the receiver net 8 as a sorting target, and sorts the sorting target while conveying the sorting target backward relative to the sorter 2B. The first chaff sieve 27 receives the sorting target from the grain pan 25 and a threshed product falling through the back portion 8R of the receiver net 8 as a sorting target. While the first chaff sieve 27 conveys the received sorting target backward relative to the sorter 2B, the first chaff sieve 27 sieves the sorting target to sort the sorting target, and simultaneously the winnowing fan 29 blows sorting air toward the sorting target to sort the sorting target. The second chaff sieve 28 receives the sorting target falling through the first chaff sieve 27. While the second chaff sieve 28 conveys the received sorting target backward relative to the sorter 2B, the second chaff sieve 28 sieves the sorting target to sort the sorting target, and simultaneously the winnowing fan 29 blows sorting air toward the sorting target to sort the sorting target. The first-grain guide 33 receives a first sorted product (that is, singled grains) falling through the second chaff sieve 28 and guides the first sorted product to the first-grain screw conveyor 30 to be collected thereby. The first-grain screw conveyor 30 conveys the collected first sorted product to laterally outside the thresher device 2 to be supplied into a grain tank by a grain lifter device (not illustrated in the drawings). The second-grain guide 34 receives a second sorted product (that is, unsingled grains) falling through a back portion of the first chaff sieve 27 and a second sorted product (that is, unsingled grains) discharged backward from a back end portion of the second chaff sieve 28. The second-grain guide 34 guides the received second sorted product to the second-grain screw conveyor 31 to be collected thereby. The second-grain screw conveyor 31 conveys the collected second sorted product to laterally outside the thresher device 2 to be returned to a front portion of the thresher 2A by a returner device (not illustrated in the drawings).
[0051] The thresher cylinder 3 is bar-shaped and long to be capable of threshing a large amount of a threshing target. Even in response to the sorter 2B receiving a large amount of a processing target from the thresher 2A, the upper first chaff sieve 27 and the lower second chaff sieve 28 sort the processing target sufficiently to be mostly guided to and collected by the first-grain screw conveyor 30. The above configuration prevents the thresher 2A from being clogged by a large amount of a processing target returned to the thresher 2A.
Configuration for Blowing Sorting Air
[0052] As illustrated in
[0053] The winnowing fan 29 is at a front portion of the sorter 2B which front portion is outward of the sieve case 23. The sorter 2B includes a cylindrical air duct 35 between the winnowing fan 29 and the first and second chaff sieves 27 and 28. The air duct 35 has a front portion connected to the discharge port 29d of the winnowing fan 29 and a back portion with an air outlet 35a for blowing sorting air backward. The air duct 35 is connected to the discharge port 29d as a result of being formed integrally with the fan case 29a. The air outlet 35a is forward of and faces the first and second chaff sieves 27 and 28, and is inside the sieve case 23.
[0054] The air duct 35 includes a circumferential wall for guiding sorting air from the winnowing fan 29 toward the first chaff sieve 27. The air duct 35 contains a first guide 36 for guiding sorting air from the winnowing fan 29 toward the first chaff sieve 27 and a second guide 37 for guiding sorting air from the winnowing fan 29 toward the second chaff sieve 28.
[0055]
[0056] The winnowing fan 29 is configured such that the rotary blades 29b rotate to draw sorting air from laterally outside the winnowing fan 29 through the air intake ports 29c into the fan case 29a and discharge the sorting air backward from the winnowing fan 29 through the discharge port 29d. The air duct 35 receives the discharged sorting air thereinto. The circumferential wall of the air duct 35 and the first and second guides 36 and 37 guide the sorting air toward the first and second chaff sieves 27 and 28 to be blown through the air outlet 35a along the direction in which the first and second chaff sieves 27 and 28 extend.
Alternative Embodiments
[0057] (1) The embodiment described above is configured such that the thresher cylinder shaft 5 is held horizontally. The thresher cylinder shaft 5 may alternatively be held as inclined with a back portion lifted. [0058] (2) The embodiment described above is an example including an air duct 35, but may be altered to not include an air duct 35 and to blow sorting air directly from the discharge port 29d of the winnowing fan 29 toward the first and second chaff sieves 27 and 28. [0059] (3) The embodiment described above is an example in which the air duct 35 is integral with the fan case 29a. The air duct 35 may alternatively be separate from the fan case 29a. [0060] (4) The embodiment described above is an example in which the winnowing fan 29 is so positioned that the rotation axis X coincides with raker section 13. The present invention is, however, not limited to such an arrangement. The winnowing fan 29 may be at any position such that the rotation axis X is, for example, forward or backward of the raker section 13.
INDUSTRIAL APPLICABILITY
[0061] The present invention is applicable to any combine including a thresher device including a thresher chamber configured to receive whole reaped crops, a receiver net, and a thresher cylinder with bar-shaped thresher teeth supports and bar-shaped thresher teeth.
REFERENCE SIGNS LIST
[0062] 2 Thresher device [0063] 2B Sorter [0064] 3 Thresher cylinder [0065] 4 Thresher chamber [0066] 5 Thresher cylinder shaft [0067] 8 Receiver net [0068] 13 Raker section [0069] 14 Thresher section [0070] 21a Thresher teeth support (front divisional thresher teeth support) [0071] 21b Thresher teeth support (rear divisional thresher teeth support) [0072] 22 Thresher teeth [0073] 23 Sieve case [0074] 27 First chaff sieve [0075] 28 Second chaff sieve [0076] 29 Winnowing fan [0077] 29b Rotary blade [0078] 30 First-grain screw conveyor [0079] 30c Center [0080] 31 Second-grain screw conveyor [0081] 31c Center [0082] 33 Guide (first-grain guide) [0083] 35 Air duct [0084] 35a Air outlet [0085] X Rotation axis