THERMALLY ADAPTIVE PIPE CONNECTORS
20240271727 ยท 2024-08-15
Inventors
Cpc classification
F16L25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/0212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pipe connector includes a connecting structure configured to secure a first section of hose, pipe, or tube to an adjacent second section of hose, pipe, or tube positioned adjacent to the first section at a joint between the first section and the second section. The connecting structure includes at least one segment of a thermally adaptive material. The at least segment is configured to undergo a shape change as a result of thermal cycling such the shape change causes the connecting structure to form a leak-free seal between the first section and the second section at the joint.
Claims
1. A pipe connector, comprising: a connecting structure configured to secure a first section of hose, pipe, or tube to an adjacent second section of hose, pipe, or tube positioned adjacent to the first section at a joint between the first section and the second section; wherein the connecting structure includes at least one segment comprising a thermally adaptive material and the at least segment is configured to undergo a shape change as a result of thermal cycling such the shape change causes the connecting structure to form a leak-free seal between the first section and the second section at the joint.
2. The pipe connector of claim 1, wherein the thermally adaptive material comprises two layers, each of which has a different coefficient of thermal expansion.
3. The pipe connector of claim 2, wherein the connecting structure is configured to undergo a shape change in a hoop direction as a result of thermal cycling.
4. The pipe connector of claim 1, wherein the thermally adaptive material comprises a first material having a first coefficient of thermal expansion dispersed in a matrix of a second material having a second coefficient of thermal expansion.
5. The pipe connector of claim 4, wherein the connecting structure is configured to undergo a shape change in a hoop direction as a result of thermal cycling.
6. The pipe connector of claim 1, wherein the connecting structure is configured as a clamp that slips over the joint between the first section and second section to secure the first section to the second section when the thermally adaptive material undergoes a shape change as a result of thermal cycling.
7. The pipe connector of claim 1, wherein the connecting structure is configured as a twin ferrule tube fitting having a fitting body and a front ferrule configured to slip onto the first section and a back ferrule and a nut configured to slip onto the second section of hose, pipe, or tube, wherein the connecting structure is configured to secure the first section to the second section when the nut and fitting body are fastened to each other such that the front ferrule is compressed against the first section and the back ferrule is compressed against the second section.
8. A clamp-type pipe connector, comprising: a connecting structure configured to slip over a joint formed between a first section of hose, pipe, or tube and an adjacent second section of hose, pipe, or tube; wherein the connecting structure includes at least one segment comprising a thermally adaptive material and the at least segment is configured to undergo a shape change in a hoop direction as a result of thermal cycling such that the shape change causes the connecting structure to form a leak-free seal between the first section and the second section.
9. The clamp-type pipe connector of claim 8, wherein the thermally adaptive material comprises two layers, each of which has a different coefficient of thermal expansion.
10. The clamp-type pipe connector of claim 8, wherein the thermally adaptive material comprises a first material having a first coefficient of thermal expansion dispersed in a matrix of a second material having a second coefficient of thermal expansion.
11. A twin ferrule tube fitting, comprising: a connecting structure comprising a fitting body and a front ferrule configured to slip onto a first section first section of hose, pipe, or tube and a back ferrule and a nut configured to slip onto a second section of hose, pipe, or tube positioned adjacent to the first section forming a joint between the first section and the second section, wherein the connecting structure is configured to secure the first section to the second section when the nut and fitting body are fastened to each other such that the front ferrule is compressed against the first section and the back ferrule is compressed against the second section; wherein at least one of the nut, fitting body, front ferrule and back ferrule comprises a thermally adaptive material that is configured to undergo a shape change in a hoop direction as a result of thermal cycling such that the shape change causes the connecting structure to form a leak-free seal between the first section and the second section.
12. The twin ferrule tube fitting of claim 11, wherein the thermally adaptive material comprises two layers, each of which has a different coefficient of thermal expansion.
13. The twin ferrule tube fitting of claim 11, wherein the thermally adaptive material comprises a first material having a first coefficient of thermal expansion dispersed in a matrix of a second material having a second coefficient of thermal expansion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0016] Pipe connectors are routinely used to connect sections of hose, piping, or tubing to adjacent sections by applying a load, often a compression load, at a joint between adjacent sections of hose, piping, or tubing. Common types of pipe connectors include clamp-style pipe connectors and twin ferrule-type connectors. Many other types of pipe connectors are known in the art. One common challenge of prior art pipe connectors is that they tend to expand (or contract) when used in variable thermal environments, i.e., environments subject to significant changes in temperature. One such example of a variable thermal environment is one in which cryogenic materials are used. Such an environment features a dramatic difference between non-operating conditions (e.g., ordinary environmental ambient conditions) and operating conditions (e.g., very cold cryogenic conditions). The expansion characteristics of pipe connectors, which are a result of the thermal expansion properties of which the pipe connectors are made, may limit the applications for which they can be used because undesirable thermal expansion can cause the pipe connectors to lose the load required to maintain a secure connection between adjacent sections of hose, piping, or tubing.
[0017] Making at least part of such a pipe connector from a thermally adaptive material can address the problem of loss of load required to maintain a secure connection between adjacent sections of hose, piping, or tubing. In the context of this disclosure a thermally adaptive material means a material that changes shape with thermal cycling (i.e., a change in temperature) to maintain clamping load in a variable thermal environment. As described further below, the thermally adaptive material can include two or more layers with different coefficients of thermal expansion (CTE) that deform differently with thermal cycling. Different CTEs may be achieved using two different material types (which can be metals, polymers, or any other material suitable for a particular application) that inherently have different CTEs or the same material with metallic, carbon, fibers (e.g., Kevlar fibers), of other additives that alter the material's CTE. Alternately, the thermally adaptive material can include a first material having a first CTE dispersed in a matrix of a second material having a second CTE. The thermally adaptive material may manufactured using additive manufacturing techniques (e.g., 3D printing). Other types of thermally adaptive materials also fall within the scope of this disclosure.
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[0022] As discussed above, we propose making at least part of a pipe connector from a thermally adaptive material, including a thermally adaptive material similar to that shown in FIGS. 3A-3C.
[0023] The embodiments of pipe connectors 40 shown in
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[0025] The embodiments of pipe connectors 50 shown in
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[0027] Alternately, the shape and distribution of the first material 64 in the second material 66 may be selected to cause the thermally adaptive material 62 to undergo a non-uniform shape change in selected dimensions. For example, the distribution of the first material 64 in the second material 66 in portion of the pipe connector 60 (e.g., the top and bottom of the pipe connector 60) can be selected to create a first CTE and the distribution of the first material 64 in the second material 66 in different portion of the pipe connector 60 (e.g., radially offset by a defined amount, such as 45?, 60?, 90? or any other amount from the top and bottom of the pipe connector 60) can be selected to create a different second CTE. As a result, pipe connector 60 made from such a thermally adaptive material 62 with at least two different CTEs can change from a circular cross-section with a first diameter (D1) at in a first thermal (non-operating) state (T1) to a non-circular cross-section (e.g., oval shape) at in a second thermal (operating) state (T2). The shape change that pipe connector 60 undergoes between the first thermal state and the second thermal state is due to the thermally adaptive material 62 having at least two different CTEs from which pipe connector 60 is made. A similar approach varying the shape and distribution of the first material 64 in the second material 66 to create zones with different CTEs in a pipe connector 60 can be applied to any type of pipe connector 60 and any shape pipe connector 60, including but not limited to all of the shapes shown in
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[0029] The thermally adaptive materials discussed in this disclosure may be metallic or non-metallic materials suited for the intended application (e.g., having required structural and thermal properties). The pipe connectors and thermally adaptive materials described in this disclosure can be made from additive manufacturing, including 3-D printing (including multi-material 3-D printing), techniques that are well known. Of course, such pipe connectors and thermally adaptive materials can be made from any other manufacturing techniques that a person of ordinary skill would deem suitable for a particular application.
[0030] A pipe connector, such as a clamp or twin ferrule tube fitting, made from a thermally adaptive material as described in this disclosure provides numerous advantages. Incorporating thermally adaptive material into a piping connector used for an application with large temperature variations (e.g., cryogenic fluids or other applications than include large temperature variations) can improve safety by establishing a leak-free seal between adjacent sections of hose, pipe, or tube at a joint between the sections.
Discussion of Possible Embodiments
[0031] The following are non-exclusive descriptions of possible embodiments of the present invention.
[0032] An embodiment of a pipe connector includes a connecting structure configured to secure a first section of hose, pipe, or tube to an adjacent second section of hose, pipe, or tube positioned adjacent to the first section at a joint between the first section and the second section. The connecting structure includes at least one segment of a thermally adaptive material. The at least segment is configured to undergo a shape change as a result of thermal cycling such the shape change causes the connecting structure to form a leak-free seal between the first section and the second section at the joint.
[0033] The pipe connector of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations, and/or additional components:
[0034] An embodiment in which the thermally adaptive material comprises two layers, each of which has a different coefficient of thermal expansion.
[0035] An embodiment of the preceding paragraph in which the connecting structure is configured to undergo a shape change in a hoop direction as a result of thermal cycling.
[0036] An embodiment of paragraph [0033] in which the thermally adaptive material comprises a first material having a first coefficient of thermal expansion dispersed in a matrix of a second material having a second coefficient of thermal expansion.
[0037] An embodiment of the preceding paragraph in which the connecting structure is configured to undergo a shape change in a hoop direction as a result of thermal cycling.
[0038] An embodiment of any preceding paragraph in which the connecting structure is configured as a clamp that slips over the joint between the first section and second section to secure the first section to the second section when the thermally adaptive material undergoes a shape change as a result of thermal cycling.
[0039] An embodiment of any preceding paragraph in which the connecting structure is configured as a twin ferrule tube fitting having a fitting body and a front ferrule configured to slip onto the first section and a back ferrule and a nut configured to slip onto the second section of hose, pipe, or tube, wherein the connecting structure is configured to secure the first section to the second section when the nut and fitting body are fastened to each other such that the front ferrule is compressed against the first section and the back ferrule is compressed against the second section.
[0040] An embodiment of a clamp-type pipe connector includes a connecting structure configured to slip over a joint formed between a first section of hose, pipe, or tube and an adjacent second section of hose, pipe, or tube. The connecting structure includes at least one segment comprising a thermally adaptive material and the at least segment is configured to undergo a shape change in a hoop direction as a result of thermal cycling such that the shape change causes the connecting structure to form a leak-free seal between the first section and the second section.
[0041] The conduit of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations, and/or additional components:
[0042] An embodiment of the clamp-type pipe connector in which the thermally adaptive material comprises two layers, each of which has a different coefficient of thermal expansion.
[0043] An embodiment of the clamp-type pipe connector in which the thermally adaptive material includes a first material having a first coefficient of thermal expansion dispersed in a matrix of a second material having a second coefficient of thermal expansion.
[0044] An embodiment of a twin ferrule tube fitting, including a connecting structure comprising a fitting body and a front ferrule configured to slip onto a first section first section of hose, pipe, or tube and a back ferrule and a nut configured to slip onto a second section of hose, pipe, or tube positioned adjacent to the first section forming a joint between the first section and the second section, wherein the connecting structure is configured to secure the first section to the second section when the nut and fitting body are fastened to each other such that the front ferrule is compressed against the first section and the back ferrule is compressed against the second section. At least one of the nut, fitting body, front ferrule and back ferrule comprises a thermally adaptive material that is configured to undergo a shape change in a hoop direction as a result of thermal cycling such that the shape change causes the connecting structure to form a leak-free seal between the first section and the second section.
[0045] The twin ferrule tube fitting of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations, and/or additional components:
[0046] An embodiment of the twin ferrule tube fitting in which the thermally adaptive material comprises two layers, each of which has a different coefficient of thermal expansion.
[0047] An embodiment of twin ferrule tube fitting in which the thermally adaptive material comprises a first material having a first coefficient of thermal expansion dispersed in a matrix of a second material having a second coefficient of thermal expansion.
[0048] While the invention has been described and shown with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.