HEAT EXCHANGE SYSTEM WITH FLEXIBLE HEAT EXCHANGER
20240271887 ยท 2024-08-15
Assignee
Inventors
- Binbin Han (Hangzhou City, CN)
- Yunpeng Zhao (Hangzhou City, CN)
- Xinbo Mao (Hangzhou City, CN)
- Shihong Zheng (Hangzhou City, CN)
Cpc classification
F24D3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D19/1039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0246
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2265/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/0059
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/05316
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01M10/6556
ELECTRICITY
F28F2255/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F5/0089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D15/0241
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present application relates to a heat exchange system with a flexible heat exchanger, wherein the flexible heat exchanger comprises a flexible substrate and a plurality of pipes; the plurality of pipes are arranged on the flexible substrate in parallel; two ends of the pipes are connected to an inlet header and an outlet header, respectively; the heat exchange system further comprises an outdoor heat exchanger unit; and, the outdoor heat exchanger unit is connected to the inlet header and the outlet header, respectively, to form a circulating heat exchange system.
Claims
1. A heat exchange system with a flexible heat exchanger, wherein the flexible heat exchanger comprises a flexible substrate and a plurality of pipes; the plurality of pipes are arranged on the flexible substrate in parallel; two ends of the pipes are connected to an inlet header and an outlet header, respectively; the heat exchange system further comprises an outdoor heat exchanger unit; and, the outdoor heat exchanger unit is connected to the inlet header and the outlet header, respectively, to form a circulating heat exchange system.
2. The heat exchange system according to claim 1, wherein the flexible heat exchanger is arranged above a floor; the inlet header and the outlet header are arranged on the bottom of a wall; a bent portion is formed at the end of the flexible heat exchanger; and, protective jackets are sheathed outside the inlet header and the outlet header.
3. The heat exchange system according to claim 2, wherein protection strips are arranged at edge positions of the flexible heat exchanger, and the protection strips are fixed on the floor through fasteners or the protection strips are adhered on the floor.
4. The heat exchange system according to claim 3, wherein a heat insulating layer is arranged between the flexible heat exchanger and the floor, and a decorative layer is arranged above the flexible heat exchanger.
5. The heat exchange system according to claim 1, wherein the flexible heat exchange is arranged on the wall, and a heat insulating layer is arranged between the flexible heat exchanger and the wall.
6. The heat exchange system according to claim 1, wherein the flexible heat exchanger comprises multiple groups of pipes arranged at intervals, and holes are formed on the flexible substrate between the multiple groups of pipes.
7. The heat exchange system according to claim 1, wherein the flexible heat exchanger is arranged in a battery component; the battery component comprises at least one battery group arranged in parallel; the battery group comprises at least one battery; and, the flexible heat exchanger is arranged outside the battery group.
8. The heat exchange system according to claim 7, wherein a heat conducting glue is arranged between the flexible heat exchanger and the outside of the battery group, or the flexible heat exchanger is directly arranged outside the battery group, or the flexible heat exchanger is arranged on an inner wall of a battery box of the battery component.
9. The heat exchange system according to claim 7, wherein the battery component comprises more than two battery groups, and the flexible heat exchanger is arranged on the battery groups continuously or at intervals.
11. A refrigerating system utilizing natural convection, comprising an indoor heat exchanger unit, an outdoor heat exchanger unit and a pipe connecting the indoor heat exchanger unit and the outdoor heat exchanger unit, wherein the indoor heat exchanger unit comprises a flexible heat exchanger; the flexible heat exchanger is arranged on a ceiling or wall of a building; the flexible heat exchanger comprises a plurality of parallel heat exchange pipes and a flexible substrate; an inlet header and an outlet header are provided at two ends of the plurality of parallel heat exchange pipes, respectively; and, the heat exchange pipes are arranged on the flexible substrate.
12. The refrigerating system according to claim 11, wherein the indoor heat exchanger unit further comprises a condensed water receiving device.
13. The refrigerating system according to claim 12, wherein the condensed water receiving device comprises a bracket and a fan; the flexible heat exchanger is arranged on the bracket; the bracket is mounted on the building; and, the fan is mounted on the bracket.
14. The refrigerating system according to claim 12, wherein a decorative layer is further arranged on the surface of the flexible heat exchanger; the flexible heat exchanger and the decorative layer are integrated with the ceiling or wall of the building; and, the condensed water receiving device comprises a bracket and a fan, the bracket is mounted on the building, and the fan is mounted on the bracket.
15. The refrigerating system according to claim 11, wherein a plurality of through holes are formed on the flexible substrate, the through holes run through the flexible substrate, and the through holes have a diameter of 1 to 2 mm or less than 1 mm.
16. The refrigerating system according to claim 11, wherein the outdoor heat exchanger unit comprises an outdoor heat exchanger and a throttle valve, and the throttle valve is arranged between the outdoor heat exchanger and the flexible heat exchanger.
17. A heat exchange system, comprising a refrigerating system and a floor heat exchanger, wherein the refrigerating system is the refrigerating system according to claim 11, and the floor heat exchanger and the indoor heat exchanger unit are connected in parallel to the outdoor heat exchanger unit.
18. The heat exchange system according to claim 17, further comprising a valve component, wherein the heat exchange system of the indoor heat exchanger unit is connected to the heat exchange system of the outdoor heat exchanger unit through the valve component; the floor heat exchanger is connected to the heat exchange system of the outdoor heat exchanger unit through the valve component; the heat exchange system of the indoor heat exchanger unit and the floor heat exchanger are connected in parallel to the heat exchange system of the outdoor heat exchanger unit; and, refrigerant inlet and outlet pipes of the valve component are connected to the heat exchanger of the indoor heat exchanger unit, the floor heat exchanger and the compressor and outdoor heat exchanger in the outdoor heat exchanger unit, respectively.
19. The heat exchange system according to claim 18, wherein, in a refrigerating cycle, the valve component switches off the connection between the heat exchange system of the outdoor heat exchanger unit and the floor heat exchanger; and, in a heating cycle, the valve component switches off the connection between the heat exchange system of the outdoor heat exchanger unit and the heat exchange system of the indoor heat exchanger unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION
[0037] In order to make the objectives, technical solutions and advantages of the present application clearer, the embodiments of the present application will be described below in detail with reference to the accompanying drawings. It is to be noted that the embodiments in the present application and the features in the embodiments can be arbitrarily combined with each other if not conflicted.
[0038] As shown in
[0039] Two ends of the parallel pipes 11 are connected to an inlet header 13 and an outlet header 14, respectively. In order to make the heat exchange medium flow uniformly in the plurality of parallel pipes, at least one baffle plate 15 may be arranged on the inlet header 13 and the outlet header 14. The inlet header 13 and the outlet header 14 of the heat exchanger 1 are connected to a heat exchanger unit 12 placed outdoor through connecting pipes, to form a circulating heat exchange system. The heat energy the outdoor air is exchanged by the heat exchanger unit 2, then conveyed to the heat exchanger 1 by the heat exchange medium through the connecting pipe, and exchanges head with the indoor air by the heat exchanger 1, so that the indoor temperature rises. In the present application, by arranging a plurality of parallel pipes between the inlet header and the outlet header, the heat exchange medium flows into the inlet header first, then flow into the outlet header through the parallel pipes and finally flow out from the outlet header, so that the flow path of the heat exchange medium is reduced, and the energy loss and heat resistance caused by a long flow path are reduced.
[0040] As shown in
[0041] As shown in
[0042] As shown in
[0043] It is to be noted that, in addition to being applied in buildings, the outdoor heat exchanger unit mentioned in the present application may also be applied in other closed spaces. For example, the flexible heat exchanger may be placed in a storage box or a battery pack. When the flexible heat exchanger is placed in a storage box, the flexible heat exchanger may be adhered to the inner wall of the storage body, and the inlet header and the outlet header are connected to the outdoor heat exchanger unit, so that a heating or refrigerating environment can be formed in the storage box. When the flexible heat exchanger is placed in a battery group, the flexible heat exchanger may be wrapped outside the batteries, thereby achieving a good heat contact therebetween; and then, the inlet header and the outlet header are connected to the outdoor heat exchanger unit, so that a refrigerating environment can be formed outside the batteries.
[0044] As shown in
[0045] For wet air, since different indoor temperature and humidity conditions will correspond to different dew point temperatures, a throttle valve may be provide in the circulating pipe of the heat exchange medium to control different evaporation temperatures of the heat exchange medium in the indoor heat exchanger, so that a surface temperature higher than the dew point temperature of the wet air is formed on the surface of the heat exchanger, and the formation of condensed water on the surface of the heat exchanger can thus be reduced. The temperature rise on the surface of the heat exchanger will also increase the energy efficiency ratio of the outdoor exchanger unit, but the difference between the heat exchange temperature of the indoor heat exchanger and the environmental temperature will be reduce, and the heat exchange capacity per unit time will be reduced. Therefore, it will take longer startup time to replenish the required refrigeration capacity, or the required refrigeration capacity is compensated by increasing the heat exchange area. In order to prevent the condensed water generated in the refrigerating process from dripping indoor or on the user, a condensed water receiving device needs to be provided when the surface temperature of the heat exchanger is lower than the dew point temperature of the wet air.
[0046] As shown in
[0047] In order to facilitate the collection or discharge of the condensed water, the indoor heat exchanger 111 may be obliquely arranged in a direction toward the fan 112. In order to facilitate the condensation of the wet air on the heat exchanger, a plurality of through holes may be formed on the flexible substrate 152 of the indoor heat exchanger 111, and the through holes are arranged between the heat exchange pipes 150 and run through the flexible substrate 152. When the through holes have a diameter of 1 to 2 mm or less than 1 mm, a capillary phenomenon will occur. The condensed water on the indoor heat exchanger can be locked tightly without dripping due to the capillary action of the through holes, and the condensed water will be exposed to the indoor heat exchanger due to the existence of surface tension. Further, there are enough through holes on the flexible substrate 152, so that the flexible substrate becomes a sponge-like foam structure with openings. Thus, the condensed water formed on the surface of the indoor heat exchange will be sucked into the flexible substrate. The condensed water is uniformly distributed on the flexible substrate, so that the flexible substrate quickly conducts the energy on the heat exchange pipes by using the good heat conducting performance of the condensed water. Accordingly, the whole indoor heat exchanger forms a uniform temperature field, and the efficiency of heat exchange with the indoor air is improved. The fan can pump away the water adsorbed on the flexible substrate by suction, to prevent the condensed water on the indoor heat exchanger from dripping.
[0048] When the through holes on the flexible substrate 152 is greater than 2 mm, the indoor heat exchanger 111 may be adhered to the floor 141, and the material forming the decorative layer 114 (e.g., cement, clay, etc.) can enter the through holes. After the decorative layer 114 is dried and cured, the indoor heat exchanger 111 and the floor 141 are formed integrally. The outdoor heat exchanger unit 102 includes a compressor, an outdoor heat exchanger, a throttle valve, a fan, a control component, etc. An air flow generated by the fan produces forced convection between the outdoor heat exchanger and the indoor air, and the refrigerant in the indoor heat exchanger absorbs the cold energy from the outdoor air and circulates it outdoor. The control component can control the throttle valve, so that the temperature of the refrigerant after throttling expansion is slightly higher than the humidity of the indoor air, and a large amount of condensed water will not be generated. When the humidity of the indoor air is high, the fan may be started first to dehumidify the indoor air so as to reduce the condensation of water vapor on the indoor heat exchanger.
[0049] As shown in
[0050]
[0051] Specifically, the outdoor heat exchanger unit 201 includes a compressor 212, an outdoor heat exchanger 213 and an outdoor fan 214, and the indoor heat exchanger unit 202 includes an indoor fan 221 and an indoor heat exchanger 222. The refrigerant inlet/outlet pipe of the valve component 211 is connected to the indoor heat exchanger 222 of the indoor heat exchanger unit 202, the floor heat exchanger 203 and the compressor 212 and outdoor heat exchanger 213 of the outdoor heat exchanger unit 201, respectively. The control panel 241 is further connected to a temperature sensor 242 and a signal sensor 243 arranged on the indoor heat exchanger unit 202. In addition to the control panel 241, the temperature sensor 242 and the signal sensor 243, the control component may include a plurality of control elements to control the operation of the compressor 212 on the outdoor heat exchanger unit 201, the indoor fan 221, the outdoor fan 214 or other components.
[0052] When refrigeration is needed indoor, as shown in
[0053] When heating is needed indoor, as shown in
[0054] In accordance with the linkage system of the present application, the linkage control of the air source heat pump and the indoor unit can be realized by connecting the pipe of the floor heat exchanger to the valve on the outdoor unit of the air conditioner on the basis of the existing indoor air conditioner unit, without additionally providing a separate outdoor unit to connect to the floor heat exchanger, so that the cost can be reduced and the overall structure is simpler. The floor heating operation, the temperature sampling control and the like are all completed by the indoor unit, so that the addition of sampling components and control components is reduced, and the cost is reduced. In a refrigerating cycle, the valve component of the present application switched off the connection between the heat exchange system of the outdoor unit and the floor heat exchanger; and, in a heating cycle, the valve component switches off the connection between the heat exchange system of the outdoor unit and the heat exchange system of the indoor unit. Thus, the convenience of control is realized, the wind noise produced by the indoor fan can be reduced, and the user experience is improved.
[0055]
[0056] The parallel pipes 313 may be buried or embedded into a flexible substrate 311, or may be partially exposed from the flexible substrate 311. It should be understood by those skilled in the art that, to satisfy the heat transfer requirements, a good thermal contact needs to be realized between the parallel pipes 313 and the flexible substrate 311. The headers 312 may be further connected to an outdoor heat exchanger to realize a heating cycle by circulating the refrigerant. A decorative layer 304 may also be provided on the flexible floor heat exchanger 301, so that the floor heat exchanger 301 can be protected, and the indoor floor can be more aesthetical. The decorative layer may be a flexible carpet, a thin floor, etc., in order to reduce the heat resistance caused by the floor heat exchanger. The decorative layer 304 may be placed separately from or integrally with the flexible floor heat exchanger 301. That is, the decorative layer 304 and the flexible floor heat exchanger 301 may be arranged integrally or separately.
[0057] The headers 312 of the flexible floor heat exchanger 301 are large in size, so it is inappropriate to directly bury the headers at positions where a person in the room carries out activities, and the headers may be arranged at positions close to the wall 305, respectively. Since the indoor width may be inconsistent, it is very difficult to allow the headers 312 to close to the wall 305. If the headers 312 are placed directly on the floor 306 without protection, since the headers have a large diameter, the person in the room will feel uncomfortable when walking and be easier to trip, and will also damage the flexible floor heat exchanger. Therefore, in the present application, the headers are mounted on the bottom of the wall. For example, the headers may be mounted in a baseboard 302 for protection. It should be understood by those skilled in the art that, without providing any baseboard, the headers may also be buried in the grooves on the bottom of the wall or be separately arranged in a mounting box.
[0058] Due to its very high heat exchange efficiency, the flexible floor heat exchanger of the present application needs to be placed locally, not completely, in the room. As shown in
[0059] As shown
[0060] Due to the high heat exchange capability of the flexible floor heat exchanger, the heat exchange requirement can be satisfied by locally placing the flexible floor heat exchanger in the room. For the occupied space, the flexible floor heat exchanger may be conveniently mounted without dismounting the fixed facilities in the room, and may also be bent according to actual needs. In the present application, the headers may be mounted on the bottom of the wall (e.g., in the baseboard) for protection, and protection strips may also be provided on side edges where the heat exchanger is placed, so that the interference to the activities of the person in the room can be avoided and the damage to the heat exchanger can also be avoided. Meanwhile, by arranging the headers in the baseboard, it is also convenient for maintenance. In the present application, protective jackets are sheathed on the headers, so that the headers, the pipes and the flexible substrate form a strong entirety at the ends. In addition, the protective jackets can also enhance connection by fasteners to form an overall assembly mechanism.
[0061] The following heat conduction formula is adopted: where ? is the coefficient of heat conductivity of the material, ? is the plate thickness, ?T is the temperature change, t is the conduction time, and A is the contact area. In the case of the same ?T, A and t, Q depends on a variant ?/?. If PVC is used as organic plastics, the coefficient of heat conductivity of the PVC is 0.17 W/m.Math.K. If the calculation is performed according to the PVC thickness of 0.26 mm,
W/K. If the heat exchanger is buried in a concrete layer, the thickness of the concrete layer is assumed as 25 mm and the coefficient of heat conductivity of the concrete is 1.28 W/m. K,
W/K at this time. It can be seen that the difference in d between the heat exchanger of the present application and the concrete layer is more than 10 times, the heat resistance of the concrete layer is very large. In the present application, the heat exchanger can be avoided from being buried in the concrete layer, so that the defects of larger heat resistance and slow heat conduction of the concrete layer are overcome.
[0062]
[0063] A first header 404 and a second header 405 are connected to an external heat exchange component. By circulating the heat exchange medium the battery is cooled. When there are more than two groups of batteries, a plurality of inlet headers and a plurality of outlet headers may be connected, and then connected to a heat radiator unit outside the battery group to realize the refrigerating cycle of the heat exchange medium. As shown in
[0064] Although the implementations of the present application have been described above, the contents descried are only implementations used to understand the present application and not intended to limit the present application. Without departing from the spirit and scope disclosed by the present application, any person skilled in the art to which the present application belongs can make any modifications and alterations to the forms and details of implementation. However, the protection scope of the present application shall still be subject to the scope defined by the appended claims.