REMOTE, MULTI-FUNCTIONAL SNOW-MAKING APPARATUS
20240271846 ยท 2024-08-15
Inventors
Cpc classification
F25C3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C2303/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A snow-making apparatus including an ice particle generating machine that produces ice particles that can be utilized to make or use as high quality man-made snow, and a system for remotely discharging the ice particles remotely from the ice particle generating machine through the use of one or more of a fan impeller assembly and a chilled air sealed pneumatic air conveying system. In one preferred embodiment, the apparatus further includes a water droplet or particle dispenser located remotely from the ice particle generating machine and preferably adjacent to the outlet of the apparatus where ice particles are discharged from an outlet pipe, whereby the water droplets are mixed with the ice particles thereby producing snow. Using a combination of ice particles and water droplets allows production of snow efficiently and in large quantities.
Claims
1. A remote, multi-functional snow-making apparatus, comprising: an ice particle generating machine comprising: a) a freezer unit that converts water to ice; and b) a comminuting device that reduces the ice produced by the freezer unit to ice particles smaller in size than the ice; a fan impeller assembly that receives the ice particles from the ice particle generating machine and having a fan having blades that create airflow and further reduce the size of the ice particles; an elongated delivery pipe having a length of at least 1 meters disposed between an outlet pipe of the apparatus and an outlet of the fan impeller assembly; wherein the outlet pipe that receives the ice particles discharged from the fan impeller assembly directs the ice particles into the air from an outlet of the outlet pipe into the air; and a water manifold disposed adjacent to the outlet pipe, wherein a plurality of water nozzles are connected to the water manifold that expel pressurized water therethrough in the form of water droplets, and wherein the ice particles discharged from the outlet pipe mix with the water droplets expelled from the water nozzles thereby producing snow.
2. A remote, multi-functional snow-making apparatus, comprising: an ice particle generating machine comprising: a) a freezer unit that converts water to ice; and b) a comminuting device that reduces the ice produced by the freezer unit to ice particles smaller in size than the ice; a first fan impeller assembly that receives the ice particles from the ice particles generating machine and having a fan having blades that create airflow and further reduce the size of the ice particles; an elongated delivery pipe having an inlet connected to an outlet of the first fan impeller assembly and an outlet disposed at least 1 meters from the inlet; a second fan impeller assembly located downstream from the outlet of the delivery pipe, wherein the second fan impeller assembly has a fan having blades that create air flow and further reduce the size of the ice particles received from the delivery pipe; and an outlet pipe that receives the ice particles discharged from the second fan impeller assembly and directs the ice particles into the air from an outlet of the outlet pipe into the air.
3. A remote, multi-functional snow-making apparatus, comprising: an ice particle generating machine comprising: a) a freezer unit that converts water to ice; and b) a comminuting device that reduces the ice produced by the freezer unit to ice particles smaller in size than the ice; an elongated delivery pipe having an inlet that receives ice particles from the ice particle generating machine; a fan impeller assembly located downstream from the delivery pipe and having a fan having blades that create airflow and further reduce the size of the ice particles; a chilled air sealed pneumatic air conveying system that includes an axial or centrifugal fan, and an air cooler, wherein the air conveying system has an outlet located between the ice particle generating machine and the fan impeller assembly, wherein the air conveying system further includes a sealed rotary valve which receives ice particles from the ice particle generating machine and blows the ice particles to the fan impeller assembly; and an outlet pipe that receives the ice particles discharged from the fan impeller assembly and directs the ice particles into the air from an outlet of the outlet pipe into the air.
4. The apparatus according to claim 1, wherein the elongated delivery pipe has a length between 1 meter and 100 meters, wherein the apparatus further includes a deflector plate located downstream from the outlet of the outlet pipe and at least some of the ice particles exiting the outlet impact a surface of the deflector plate prior to mixing with the water droplets, and wherein the elongated delivery pipe has a diameter from about 2 inches to about 36 inches.
5. The apparatus according to claim 4, wherein the deflector plate is curved or straight and has a width from 2 to 8 times a width of the outlet pipe, and wherein when the deflector plate is curved, the curved deflector plate has an angle of about between 45 to 85?, and wherein the outlet pipe is operatively mounted in a stand, wherein the delivery pipe is upstream from and operatively connected to the outlet pipe.
6. The apparatus according to claim 1, wherein the water manifold is operatively connected to a rear side of the deflector plate, wherein the water manifold is connected to a heated water delivery pipe, wherein the water delivery pipe has a high-pressure hose coupling for providing pressurized water to the water manifold, and wherein the heated delivery pipe includes a drain for draining water from the heated delivery pipe and water manifold when not in use.
7. The apparatus according to claim 1, wherein the apparatus further includes a second fan impeller assembly located downstream from the delivery pipe, wherein the second fan impeller assembly has a fan having blades that create air flow and further reduce the size of the ice particles received from the delivery pipe.
8. The apparatus according to claim 4, wherein the elongated delivery pipe has a length between 2 meters and 50 meters, and wherein a second delivery pipe is connected to the outlet pipe, whereby the outlet of the outlet pipe is located at a height greater than 5 meters above the ground located below the second delivery pipe, and wherein the second delivery pipe is straight.
9. The apparatus according to claim 1, wherein the apparatus further includes a chilled air sealed pneumatic air conveying system includes an axial or centrifugal fan, and an air cooler, wherein the air conveying system is located between the ice particle generating machine and the fan impeller assembly, wherein the air conveying system further includes a sealed rotary valve which receives ice particles from the particle generating machine and blows the ice particles to the fan impeller assembly.
10. The apparatus according to claim 1, wherein the freezer unit comprises a drum evaporator freezer having an inner or outer wall cooled by a refrigerator condensing unit so that water flowing down the inner or outer wall is frozen and converted to ice, and wherein the comminuting device comprises a scraper blade assembly located in the drum evaporator freezer that scrapes ice off the inner or outer wall and converts the ice to ice particles, and wherein the apparatus includes a plurality of ice particle generating machines which are each operatively connected to an inlet of the elongated delivery pipe.
11. The apparatus according to claim 1, wherein the apparatus further includes one or more compressed air operated inline vacuum pump conveying systems, wherein at least one of the conveying systems is located between the ice particle generating machine and a fan impeller assembly of the carriage and blows the ice particles to the fan impeller assembly.
12. The apparatus according to claim 2, wherein the elongated delivery pipe has a length between 1 meter and 100 meters, wherein the apparatus further includes a deflector plate located downstream from the outlet of the outlet pipe and at least some of the ice particles exiting the outlet impact a surface of the deflector plate prior to mixing with the water droplets, and wherein the elongated delivery pipe has a diameter from about 2 inches to about 36 inches.
13. The apparatus according to claim 12, wherein the deflector plate is curved or straight and has a width from 2 to 8 times a width of the outlet pipe, and wherein when the deflector plate is curved, the curved deflector plate has an angle of about between 45 to 85?, and wherein the outlet pipe is operatively mounted in a stand, wherein the delivery pipe is upstream from and operatively connected to the outlet pipe.
14. The apparatus according to claim 2, wherein the water manifold is operatively connected to a rear side of the deflector plate, wherein the water manifold is connected to a heated water delivery pipe, wherein the water delivery pipe has a high-pressure hose coupling for providing pressurized water to the water manifold, and wherein the heated delivery pipe includes a drain for draining water from the heated delivery pipe and water manifold when not in use.
15. The apparatus according to claim 2, wherein the elongated delivery pipe has a length between 2 meters and 50 meters, and wherein a second delivery pipe is connected to the outlet pipe, whereby the outlet of the outlet pipe is located at a height greater than 5 meters above the ground located below the second delivery pipe, and wherein the second delivery pipe is straight, and wherein the apparatus further includes a chilled air sealed pneumatic air conveying system includes an axial or centrifugal fan, and an air cooler, wherein the air conveying system is located between the ice particle generating machine and the fan impeller assembly, and wherein the air conveying system further includes a sealed rotary valve which receives ice particles from the particle generating machine and blows the ice particles to the fan impeller assembly.
16. The apparatus according to claim 2, wherein the freezer unit comprises a drum evaporator freezer having an inner or outer wall cooled by a refrigerator condensing unit so that water flowing down the inner or outer wall is frozen and converted to ice, and wherein the comminuting device comprises a scraper blade assembly located in the drum evaporator freezer that scrapes ice off the inner or outer wall and converts the ice to ice particles, and wherein the apparatus includes a plurality of ice particle generating machines which are each operatively connected to an inlet of the elongated delivery pipe, and wherein the apparatus further includes one or more compressed air operated inline vacuum pump conveying systems, and wherein at least one of the conveying systems is located between the ice particle generating machine and a fan impeller assembly of the carriage and blows the ice particles to the fan impeller assembly.
17. The apparatus according to claim 3, wherein the elongated delivery pipe has a length between 1 meter and 100 meters, wherein the apparatus further includes a deflector plate located downstream from the outlet of the outlet pipe and at least some of the ice particles exiting the outlet impact a surface of the deflector plate prior to mixing with the water droplets, and wherein the elongated delivery pipe has a diameter from about 2 inches to about 36 inches.
18. The apparatus according to claim 17, wherein the deflector plate is curved or straight and has a width from 2 to 8 times a width of the outlet pipe, and wherein when the deflector plate is curved, the curved deflector plate has an angle of about between 45 to 85?, and wherein the outlet pipe is operatively mounted in a stand, wherein the delivery pipe is upstream from and operatively connected to the outlet pipe, and wherein the water manifold is operatively connected to a rear side of the deflector plate, wherein the water manifold is connected to a heated water delivery pipe, wherein the water delivery pipe has a high-pressure hose coupling for providing pressurized water to the water manifold, and wherein the heated delivery pipe includes a drain for draining water from the heated delivery pipe and water manifold when not in use.
19. The apparatus according to claim 3, wherein the apparatus further includes a second fan impeller assembly located downstream from the delivery pipe, wherein the second fan impeller assembly has a fan having blades that create air flow and further reduce the size of the ice particles received from the delivery pipe, and wherein the elongated delivery pipe has a length between 2 meters and 50 meters, and wherein a second delivery pipe is connected to the outlet pipe, whereby the outlet of the outlet pipe is located at a height greater than 5 meters above the ground located below the second delivery pipe, and wherein the second delivery pipe is straight.
20. The apparatus according to claim 3, wherein the freezer unit comprises a drum evaporator freezer having an inner or outer wall cooled by a refrigerator condensing unit so that water flowing down the inner or outer wall is frozen and converted to ice, and wherein the comminuting device comprises a scraper blade assembly located in the drum evaporator freezer that scrapes ice off the inner or outer wall and converts the ice to ice particles, and wherein the apparatus includes a plurality of ice particle generating machines which are each operatively connected to an inlet of the elongated delivery pipe, and wherein the apparatus further includes one or more compressed air operated inline vacuum pump conveying systems, and wherein at least one of the conveying systems is located between the ice particle generating machine and a fan impeller assembly of the carriage and blows the ice particles to the fan impeller assembly.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0043] The invention will be better understood, and other features and advantages will become apparent by reading the detailed description of the invention, taken together with the drawings, wherein:
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DETAILED DESCRIPTION OF THE DRAWINGS
[0051] This description of preferred embodiments is to be read in connection with the accompanying drawings, which are part of the entire written description of this invention. In the description, corresponding reference numbers are used throughout to identify the same or functionally similar elements. Relative terms such as horizontal, vertical, up, upper, down, lower, top and bottom as well as derivatives thereof (e.g., horizontally, downwardly, upwardly, etc.) should be construed to refer to the orientation as then described or as shown in the drawing figure under discussion. These relative terms are for convenience of description and are not intended to require a particular orientation unless specifically stated as such. Terms including inwardly versus outwardly, longitudinal versus lateral and the like are to be interpreted relative to one another or relative to an axis of elongation, or an axis or center of rotation, as appropriate. Terms concerning attachments, coupling and the like, such as connected and interconnected, refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. The term operatively connected is such an attachment, coupling or connection that allows the pertinent structures to operate as intended by virtue of that relationship.
[0052] Turning now to the drawings, wherein like reference numbers refer to the same or like parts or structure throughout the description, a remote, multi-functional snow-making apparatus (100) is illustrated in
[0053] Base unit (1) includes an ice particle generating machine (10) having ice maker or freezer unit (12) which converts water to ice. The ice particle generating machine can assume a number of different forms, such as a freezer unit for example as disclosed in U.S. Pat. No. 11,473,822, herein fully incorporated by reference. The ice particle generating machine can also be an ice maker. In any case, the ice maker or freezer unit (12) produces ice in one form or another, such as, but not limited to, cubes, flakes, and chunks. In some embodiments the ice maker or freezer unit (12) comprises a drum evaporator freezer having an inner wall cooled by a refrigerator condensing unit so that water flowing down the inner wall is frozen and converted to ice.
[0054] The ice particle generating machine (10) includes a comminuting device (14) the reduces the ice produced by the ice maker or freezer unit into smaller ice particles. In one preferred embodiment, the comminuting device comprises a scraper blade assembly which is located in the drum evaporator freezer that scrapes ice off of the inner wall and converts the ice to ice particles. In additional embodiments, ice produced by the freezer unit or ice maker are supplied to a comminuting device (14) which is a crusher that reduces the ice to ice particles.
[0055] The ice particles discharged from the comminuting device (14) are transferred by conveying system (30) to delivery conduit (40). In some embodiments the conveying system comprises a screw conveyor (36) and a fan impeller assembly (32) such as illustrated in
[0056] In still other embodiments, the conveying system (30) is a chilled air sealed pneumatic air conveying system (33) for example as shown in
[0057] Delivery conduit (40) includes at least an ice particle delivery pipe (42).
[0058] In one embodiment, the delivery conduit (40) includes an integral ice particle delivery pipe (42), water line (44), and power line (46). In such an embodiment, only one construction, namely the delivery conduit (40) needs to be run between the base unit (1) and the carriage (50) in order to facilitate connection to a remote location.
[0059] By providing a delivery conduit (40) with a water line (44) and a power line (46), with the ice particle delivery pipe (42) by being operatively connected thereto aids in preventing damage to the water line and power line as compared to when such lines are individually run to the carriage when necessary or desired.
[0060] The ice particle delivery pipe (42) is preferably formed from a durable, flexible material polymer tube or metal wire reinforced polymer tube. The type of polymer utilized to form ice particle delivery pipe (42) is selected to ensure smooth transfer of ice particles therethrough. Suitable materials include, but are not limited to, polyvinylchloride, polyethylene-based pipes, and thermoplastic elastomer materials. In other embodiments, metal pipes can be utilized if desired. The delivery conduit (40) including at least the ice particle delivery pipe (42) has a length generally from about 20 to about 100 meters, desirably from about 30 to about 80 meters, and preferably from about 30 to about 50 meters.
[0061] The interior diameter of the ice particle delivery pipe (42) can vary depending upon factors such as the number of ice particle generating machines desired to be operatively connected thereto as well as the amount or volume of ice particles adapted to be transported through the pipe per length of time. That said, inner diameters of ice particle delivery pipe (42) range from about 7 to about 30 centimeters, desirably from about 10 to about 25 centimeters, and preferably from about 10 to about 20 centimeters.
[0062] Apparatus (100) preferably has a discharge outlet (48) operatively connected to carriage (50) such as shown in
[0063] Carriage 50 includes a frame (52) and a stand (54) which operatively supports discharge outlet (48). In an embodiment such as shown in
[0064] In a preferred embodiment, a deflector plate (70) is operatively connected to the carriage such that it is located adjacent discharge outlet (48). As some of the ice particles are exhausted from the discharge outlet (48), they collide with the deflector plate (70) and can be further pulverized and thrown outwardly at a very high speed. The deflector plate (70) is adjustable and can be used to fan the particles at any angle, such as sideways, upwardly, or downwardly, depending upon the curvature and the shape of the plate. The deflector plate (70) is connected to the carriage (50) by any suitable means.
[0065] The deflector plate (70) further reduces the size of the snow seeds or ice particles (90) by impact with the plate for example so that the micron size is reduced to the target of 50 to 200 micron required for nucleation. The ability to turn the deflector plate 360 degrees means that the snow or ice particles can be blown downwind which is an important aspect of making snow, creating more hangtime for snow to form before hitting the ground. The deflector plate fans the ice particles exiting the delivery pipe whereby the water droplet sprayer device can be made of a wide length to cater for more nozzles and to mix water droplets with the snow seeds or ice particles. The deflector plate can be turned manually or automatically by an actuator connected to a wind direction instrument which turns automatically as the wind changes direction.
[0066] A water droplet sprayer device (80) is also operatively connected to carriage (50). Water line (44) is connected to an inlet of the water sprayer device (80), for example as shown in
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[0071] In this embodiment the blower impeller assembly (60) and the ice particle generating machine (10) and conveyor (36) of the multi-functional snow making apparatus are separated and the rotary valve pneumatic air conveying system (33) is positioned between these components.
[0072] The sealed rotary valve (39) is connected to the outlet of the screw conveyor (36) of the multi-functional snow-making apparatus and the ice particles (90) made by the ice particle generating machines (10) are distributed evenly into the cold air flow piping as the rotary valve (39) turns. These ice particles then are vacuumed by the fan impeller assembly (32) of the snow-making apparatus and blown by axial fan (35) to make snow.
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[0075] For the avoidance of doubt, the apparatus and devices of the present invention encompass all possible combinations of the components, including various ranges of said components, disclosed herein. It is further noted that the term comprising does not exclude the presence of other elements. However, it is also to be understood that a description of an apparatus comprising certain components also discloses a product consisting of these components. Similarly, it is also to be understood that a description of a process comprising certain steps also discloses a process consisting of these steps.
[0076] In other aspects of the invention, devices and methods include the following.
[0077] 1. A remote, multi-functional snow-making apparatus, comprising: an ice particle generating machine comprising: a) a freezer unit that converts water to ice; and b) a comminuting device that reduces the ice produced by the freezer unit to ice particles smaller in size than the ice; a fan impeller assembly that receives the ice particles from the ice particle generating machine and having a fan having blades that create airflow and further reduce the size of the ice particles; an elongated delivery pipe having a length of at least 1 meters disposed between an outlet pipe of the apparatus and an outlet of the fan impeller assembly; wherein the outlet pipe that receives the ice particles discharged from the fan impeller assembly directs the ice particles into the air from an outlet of the outlet pipe into the air; and a water manifold disposed adjacent to the outlet pipe, wherein a plurality of water nozzles are connected to the water manifold that expel pressurized water therethrough in the form of water droplets, and wherein the ice particles discharged from the outlet pipe mix with the water droplets expelled from the water nozzles thereby producing snow.
[0078] 2. A remote, multi-functional snow-making apparatus, comprising: an ice particle generating machine comprising: a) a freezer unit that converts water to ice; and b) a comminuting device that reduces the ice produced by the freezer unit to ice particles smaller in size than the ice; a first fan impeller assembly that receives the ice particles from the ice particles generating machine and having a fan having blades that create airflow and further reduce the size of the ice particles; an elongated delivery pipe having an inlet connected to an outlet of the first fan impeller assembly and an outlet disposed at least 1 meters from the inlet; a second fan impeller assembly located downstream from the outlet of the delivery pipe, wherein the second fan impeller assembly has a fan having blades that create air flow and further reduce the size of the ice particles received from the delivery pipe; and an outlet pipe that receives the ice particles discharged from the second fan impeller assembly and directs the ice particles into the air from an outlet of the outlet pipe into the air.
[0079] 3. A remote, multi-functional snow-making apparatus, comprising: an ice particle generating machine comprising: a) a freezer unit that converts water to ice; and b) a comminuting device that reduces the ice produced by the freezer unit to ice particles smaller in size than the ice; an elongated delivery pipe having an inlet that receives ice particles from the ice particle generating machine; a fan impeller assembly located downstream from the delivery pipe and having a fan having blades that create airflow and further reduce the size of the ice particles; a chilled air sealed pneumatic air conveying system that includes an axial or centrifugal fan, and an air cooler, wherein the air conveying system has an outlet located between the ice particle generating machine and the fan impeller assembly, wherein the air conveying system further includes a sealed rotary valve which receives ice particles from the ice particle generating machine and blows the ice particles to the fan impeller assembly; and an outlet pipe that receives the ice particles discharged from the fan impeller assembly and directs the ice particles into the air from an outlet of the outlet pipe into the air.
[0080] 4. The apparatus according to any of 1-3, wherein the elongated delivery pipe has a length between 1 meter and 100 meters.
[0081] 5. The apparatus according to any of 1-4, wherein the apparatus further includes a deflector plate located downstream from the outlet of the outlet pipe and at least some of the ice particles exiting the outlet impact a surface of the deflector plate prior to mixing with the water droplets.
[0082] 6. The apparatus according to 5, wherein the deflector plate is curved or straight and has a width from 2 to 8 times a width of the outlet pipe, and wherein when the deflector plate is curved, the curved deflector plate has an angle of about between 45 to 85?.
[0083] 7. The apparatus according to any of 1-6, wherein the outlet pipe is operatively mounted in a stand, wherein the delivery pipe is upstream from and operatively connected to the outlet pipe.
[0084] 8. The apparatus according to any of 1-7, wherein the water manifold is operatively connected to a rear side of the deflector plate, wherein the water manifold is connected to a heated water delivery pipe, wherein the water delivery pipe has a high-pressure hose coupling for providing pressurized water to the water manifold.
[0085] 9. The apparatus according to 8, wherein the heated delivery pipe includes a drain for draining water from the heated delivery pipe and water manifold when not in use.
[0086] 10. The apparatus according to any of 1 and 3-9, wherein the apparatus further includes a second fan impeller assembly located downstream from the delivery pipe, wherein the second fan impeller assembly has a fan having blades that create air flow and further reduce the size of the ice particles received from the delivery pipe.
[0087] 11. The apparatus according to any of 1-10, wherein the elongated delivery pipe has a length between 2 meters and 50 meters, and wherein a second delivery pipe is connected to the outlet pipe, whereby the outlet of the outlet pipe is located at a height greater than 5 meters above the ground located below the second delivery pipe.
[0088] 12. The apparatus according to 11, wherein the second delivery pipe is straight.
[0089] 13. The apparatus according to any of 1 and 2 and 4-12, wherein the apparatus further includes a chilled air sealed pneumatic air conveying system includes an axial or centrifugal fan, and an air cooler, wherein the air conveying system is located between the ice particle generating machine and the fan impeller assembly, wherein the air conveying system further includes a sealed rotary valve which receives ice particles from the particle generating machine and blows the ice particles to the fan impeller assembly.
[0090] 14. The apparatus according to any of 1-13, wherein the freezer unit comprises a drum evaporator freezer having an inner or outer wall cooled by a refrigerator condensing unit so that water flowing down the inner or outer wall is frozen and converted to ice, and wherein the comminuting device comprises a scraper blade assembly located in the drum evaporator freezer that scrapes ice off the inner or outer wall and converts the ice to ice particles.
[0091] 15. The apparatus according to any of 1-14, wherein the apparatus includes a plurality of ice particle generating machines which are each operatively connected to an inlet of the elongated delivery pipe.
[0092] 16. The apparatus according to any of 1-15, wherein the elongated delivery pipe has a diameter from about 2 inches to about 36 inches.
[0093] 17. The apparatus according to any of 1 and 2 and 4-12, wherein the apparatus further includes one or more compressed air operated inline vacuum pump conveying systems, such as an ex air product, that are spaced at 20 to 35 meter intervals, wherein the conveying system is located between the ice particle generating machine and a fan impeller assembly of the carriage and blows the ice particles to the fan impeller assembly.
[0094] In accordance with the patent statutes, the best mode and preferred embodiment have been set forth; the scope of the invention is not limited thereto, but rather by the scope of the attached claims.