Blade assembly for gas turbine engine
11506072 · 2022-11-22
Assignee
Inventors
Cpc classification
F01D5/3015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/081
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/71
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/201
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A blade assembly for a gas turbine engine includes a rotor, a stator, a seal plate, and a sealing member. The rotor includes a rotor blade and a rotor disc. The rotor disc defines a bucket groove which receives a cooling fluid from a first cavity upstream of the rotor. The sealing member includes a control arm. The sealing member and the rotor define a flow cavity therebetween in fluid communication with an aperture of the seal plate. The flow cavity receives the cooling fluid flowing through the bucket groove and the aperture. The control arm and the seal plate define a gap therebetween fluidly communicating the flow cavity with a second cavity between the stator and the rotor. The control arm deflects at least a portion of the cooling fluid entering the flow cavity.
Claims
1. A blade assembly for a gas turbine engine, the blade assembly comprising: a rotor including a rotor blade and a rotor disc defining a bucket groove at least partially receiving the rotor blade therein, the bucket groove being configured to receive a cooling fluid from a first cavity upstream of the rotor; a stator disposed downstream of the rotor, the stator and the rotor defining a second cavity therebetween, the second cavity being downstream of the first cavity; a seal plate coupled to the rotor and facing the first cavity, the seal plate defining an aperture therethrough, the aperture being in fluid communication with the bucket groove; and a sealing member including a control arm extending at least radially towards the rotor, the sealing member contacting the rotor to define a flow cavity therebetween, the flow cavity being in fluid communication with the aperture of the seal plate, the control arm and the seal plate defining a gap therebetween, the gap fluidly communicating the flow cavity with the second cavity, wherein: the flow cavity is configured to receive the cooling fluid flowing through the bucket groove of the rotor disc and the aperture of the seal plate, the control arm is configured to deflect at least a portion of the cooling fluid entering the flow cavity, and the gap is configured to allow at least a portion of the cooling fluid to exit the flow cavity and enter the second cavity.
2. The blade assembly of claim 1, wherein the control arm is inclined obliquely relative to a principal rotational axis of the rotor.
3. The blade assembly of claim 2, wherein: the sealing member further includes a main portion extending from the rotor disc, and the control arm extends from the main portion.
4. The blade assembly of claim 3, wherein the main portion is inclined obliquely relative to the principal rotational axis of the rotor.
5. The blade assembly of claim 3, wherein the main portion is parallel to the principal rotational axis of the rotor.
6. The blade assembly of claim 3, wherein an angle between the main portion of the sealing member and the principal rotational axis of the rotor is in a range of −60 degrees to 60 degrees.
7. The blade assembly of claim 3, wherein: the control arm further includes a tip distal to the main portion of the sealing member, and the gap is defined between the tip of the control arm and the seal plate.
8. The blade assembly of claim 3, wherein the control arm extends radially outwardly and axially from the main portion towards the seal plate relative to the principal rotational axis of the rotor.
9. The blade assembly of claim 1, wherein: the rotor further includes a blade platform disposed radially outward of the bucket groove relative to a principal rotational axis of the rotor, and the seal plate radially extends from the rotor disc to the blade platform relative to the principal rotational axis of the rotor.
10. The blade assembly of claim 9, wherein the control arm extends at least radially towards the blade platform relative to the principal rotational axis of the rotor.
11. The blade assembly of claim 9, wherein the seal plate is coupled to the blade platform and the rotor disc.
12. The blade assembly of claim 1, wherein the stator further includes a stator seal.
13. The blade assembly of claim 12, wherein the sealing member further includes one or more fins extending towards and cooperating with the stator seal.
14. The blade assembly of claim 1, wherein the sealing member is integral with the rotor disc.
15. The blade assembly of claim 1, wherein: the rotor further includes a drive arm extending from the rotor disc, and the sealing member is separate from the drive arm.
16. A turbine for a gas turbine engine, the turbine including the blade assembly of claim 1.
17. A gas turbine engine for an aircraft, the gas turbine engine including the turbine of claim 16.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described by way of example only, with reference to the Figures, in which:
(2)
(3)
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DETAILED DESCRIPTION OF THE DISCLOSURE
(9) Aspects and embodiments of the present disclosure will now be discussed with reference to the accompanying figures. Further aspects and embodiments will be apparent to those skilled in the art.
(10) As used herein, a component extends “axially” relative to an axis if the component extends along the axis. A component extends “circumferentially” relative to an axis if the component extends in a circumferential direction defined around the axis. A component extends “radially” relative to an axis if the component extends radially inward or outward relative to the axis. If a first component is disposed “radially outward” of a second component, the first component is disposed at a greater radial distance from an axis as compared to the second component. If a first component is disposed “radially inward” of a second component, a first component is disposed at a less radial distance from an axis as compared to a second component.
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(12) In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the core exhaust nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
(13) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(14) Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
(15) The epicyclic gearbox 30 is shown by way of example in greater detail in
(16) The epicyclic gearbox 30 illustrated by way of example in
(17) It will be appreciated that the arrangement shown in
(18) Purely by way of example, any suitable arrangement may be used for locating the gearbox 30 in the engine 10 and/or for connecting the gearbox 30 to the engine 10. By way of further example, the connections (such as the linkages 36, 40 in the
(19) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
(20) Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
(21) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(22) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the principal rotational axis 9), a radial direction (in the bottom-to-top direction in
(23) In addition, the present invention is equally applicable to aero gas turbine engines, marine gas turbine engines and land-based gas turbine engines.
(24) Each of the high pressure turbine 17 and the low pressure turbine 19 of the gas turbine engine 10 (shown in
(25)
(26) Referring to
(27) The rotor 102 further includes a blade platform 114 disposed radially outward of the bucket groove 110. The bucket groove 110 receives a cooling fluid 70 from a first cavity 116 upstream of the rotor 102, as indicated by arrow 74. The cooling fluid 70 may be cooling air bled from a flow from a compressor (e.g., the low pressure compressor 14) of the gas turbine engine 10.
(28) The stator 104 is disposed downstream of the rotor 102. The stator 104 includes a stator vane 107. The rotor 102 and the stator 104 define a second cavity 118 therebetween downstream of the first cavity 116. The stator 104 further includes a stator seal 120. The stator seal 120 seals the second cavity 118 from a third cavity 119. Rotating and static parts of the blade assembly 100 form the stator seals 120 therebetween. In some cases, the stator seal 120 may include a labyrinth seal. The stator seal 120 may aim to minimise the performance penalties from the cooling fluid 70 leaking across the stator 104, and across the cavities 116, 118, and 119. In some cases, the stator seal 120 may form an interstage seal between two adjacent stages of the gas turbine engine 10.
(29) The blade assembly 100 further includes a seal plate 122 and a sealing member 124. In the illustrated embodiment, the seal plate 122 is coupled to the rotor 102 and faces the first cavity 116. In some embodiments, the seal plate 122 is also coupled to the blade platform 114 and the rotor disc 108. Further, the seal plate 122 radially extends from the rotor disc 108 to the blade platform 114. The seal plate 122 may have a substantially annular and planar structure with curved portions at both radial ends. The curved portions may be received in corresponding grooves of the blade platform 114 and the rotor disc 108 in order to attach the seal plate 122 to the blade platform 114 and the rotor disc 108.
(30) The seal plate 122 defines an aperture 126 therethrough in fluid communication with the bucket groove 110. The aperture 126 may be one of an array of circumferentially spaced apart apertures defined through the seal plate 122. The aperture 126 may have any suitable shape, for example, circular, elliptical, oval, polygonal, and so forth. The aperture 126 has a width 128. In the illustrated embodiment, the width 128 of the aperture 126 of the seal plate 122 is greater than or equal to the width 112 of the bucket groove 110 of the rotor disc 108. However, in some other cases, the width 128 of the aperture 126 of the seal plate 122 may be less than or equal to the width 112 of the bucket groove 110 of the rotor disc 108.
(31) In some embodiments, the number of apertures 126 may be different from the number of rotor blades 106. In other words, one aperture 126 may be provided for multiple rotor blades 106. For example, one aperture 126 may be provided for a set of three adjacent rotor blades 106. In some embodiments, the number of the aperture 126 may depend on the required amount of the cooling fluid 70, manufacturing considerations and minimum allowable area available in the blade assembly 100.
(32) In the illustrated embodiment, the sealing member 124 extends from the rotor disc 108. In some embodiments, the sealing member 124 may be integral with the rotor disc 108. In some other embodiments, the sealing member 124 may be formed independently from the rotor disc 108 and then connected to the rotor disc 108. The sealing member 124 includes a main portion 130 extending from the rotor disc 108. The main portion 130 is inclined obliquely relative to the principal rotational axis 9 (or parallel line 9′ shown in
(33) The sealing member 124 and the rotor 102 define a flow cavity 134 therebetween in fluid communication with the aperture 126 of the seal plate 122. The flow cavity 134 receives the cooling fluid 70 flowing through the bucket groove 110 of the rotor disc 108 and the aperture 126 of the seal plate 122, as indicated by arrow 76.
(34) The sealing member 124 further includes a control arm 132 extending at least radially towards the rotor 102. The control arm 132 is a part of the sealing member 124 of the blade assembly 100. In some embodiments, the control arm 132 extends at least radially towards the blade platform 114. In other words, the control arm 132 may be required to extend as close to the blade platform 114 as possible. In some embodiments, the control arm 132 extends from the main portion 130. The control arm 132 may elongate to a radial position 146 as high as possible and if required, the control arm 132 may act as an axial retainer by being in contact with the rotor blade 106. The high radial position 146 of the control arm 132 may cause greater surface area of the rotor blade 106 contacting the cooling fluid 70, subsequently providing improved mixing of the cooling fluid 70 and results in better cooling of the flow cavity 134. The control arm 132 is inclined obliquely relative to the principal rotational axis 9 (or parallel line 9″ shown in
(35) The control arm 132 includes an angled surface 133 upon which the cooling fluid 70 impinges. The angled surface 133 may be arcuate. The angled surface 133 is also inclined at the angle A2 relative to the principal rotational axis 9. The impact of the cooing fluid on the angled surface 133 may cause the cooling fluid to spread out, particularly in the circumferential direction thereby equalizing the pressure distribution across the second cavity 118. The control arm 132 further includes a tip 131 distal to the main portion 130 of the sealing member 124.
(36) The control arm 132 deflects at least a portion of the cooling fluid 70 entering the flow cavity 134. The deflected cooling fluid, indicated by arrow 80, may swirl around the flow cavity 134, thereby decreasing the temperature of the flow cavity 134 and then exit the flow cavity 134 to enter the second cavity 118.
(37) In the illustrated embodiment, the control arm 132 extends radially outwardly and axially from the main portion 130 towards the seal plate 122 relative to the principal rotational axis 9 of the rotor 102. The control arm 132 and the seal plate 122 define a gap 136 therebetween fluidly communicating the flow cavity 134 with the second cavity 118. In some embodiments, the gap 136 is defined between the tip 131 of the control arm 132 and the seal plate 122. The gap 136 allows at least a portion of the cooling fluid 70 to exit the flow cavity 134 and enter the second cavity 118, as indicated by arrow 82. The gap 136 has a width 138. The width 138 is a distance between the seal plate 122 and the tip 131 of the control arm 132. The control arm 132 may have a convergent configuration such that the width 138 is as small as possible. In other words, the control arm 132 may converge at the high radial position 146. In the illustrated embodiment, the control arm 132 may be curved proximal to the tip 131 such that the tip 131 extends substantially parallel to the seal plate 122.
(38) The cooling fluid 70 flows from the first cavity 116 through the bucket groove 110 of each rotor blade 106. The cooling fluid 70 is discharged into the flow cavity 134 through the aperture 126. In some cases, the cooling fluid 70 exits through multiple such apertures 126. Further, the cooling fluid 70 may exit homogeneously though the gap 136. The cooling fluid 70 may be further discharged to the second cavity 118 at the high radial position 146. The cooling fluid flow further exits the second cavity 118 through the gap 136, as indicated by arrow 84.
(39) In some embodiments, the sealing member 124 further includes one or more fins 142 extending towards and cooperating with the stator seal 120. The fins 142 seal against a static seal part 144 of the stator seal 120. The stator seal 120 may create a resistance to cooling fluid flow by forcing the cooling fluid 70 to traverse through the fins 142. During operation, a relatively small amount of the cooling fluid 70 can pass through the sealing member 124 from the second cavity 118 to the third cavity 119 to provide cooling thereto.
(40) The control arm 132 may avoid a circumferential temperature gradient across the stator well cavities (i.e., the second cavity 118). Further, the control arm 132 may ensure that surfaces of the rotor disc 108, the seal plate 122, and rotor blade 106 are always wetted by the cooling fluid 70. The control arm 132 may allow mixing of the cooling fluid 70 and the core airflow A at the high radial position 146, depending on a length 148 of the control arm 132 and the width 138 of the gap 136 (i.e., distance between the seal plate 122 and the tip 131 of the control arm 132). This may result in reducing the temperature of the second cavity 118. Further, high temperature gradients between the two cavities fore and aft the stator seal 120 (i.e., the second and third cavities 118, 119) may also be avoided. Such high temperature gradients may otherwise adversely impact the performance of the stator seal 120.
(41) The control arm 132 may allow homogenous mixing between the cooling fluid 70 and an ingested flow from the core airflow A. Improving the mixing between the cooling fluid 70 and the ingested flow may lower the temperatures of the blade platform 114 and rear or downstream parts of the rotor blade 106 and the rotor disc 108. This can reduce the amount of cooling fluid 70 required to meet the suitable temperatures. In other words, lower temperatures may be obtained for the same amount of cooling fluid flow. Therefore, this can improve a specific fuel consumption (SFC) of the gas turbine engine 10 and/or allow use of lower cost materials. The control arm 132 may also reduce weight, manufacturing complexity and/or cost of the blade assembly 100. The estimated temperature reduction achieved by including the control arm 132 flow may be between 60 K and 100 K.
(42)
(43) The rotor 202 further includes a drive arm 254 extending from the rotor disc 208. The drive arm 254 may be annular. The drive arm 254 may engage another drive arm 260.
(44) The drive arm 260 is a part of the sealing member 224. In the illustrated embodiment, the sealing member 224 is separate from the drive arm 254. However, in some other cases, the sealing member 224 may be integral with the drive arm 254. Further, the sealing member 224 includes a main portion 230. The main portion 230 is generally parallel to the principal rotational axis 9 of the rotor 202.
(45) The blade assembly 200 further includes a control arm 232. The control arm 232 includes a tip 231 distal to the main portion 230 of the sealing member 224. The control arm 232 extends radially outwardly and axially from an end 256 of the main portion 230 towards the seal plate 222 relative to the principal rotational axis 9. A distance 258 between the end 256 of the main portion 230 and the seal plate 222 is greater than a width 238 of the gap 236 (i.e., distance between the tip 231 of the control arm 232 and the seal plate 222). In other words, the control arm 232 converges at a high radial position 246 near the tip 231 of the control arm 232. The gap 236 may be required to be as small as possible at the high radial position 246.
(46) In the illustrated embodiment, the control arm 232 includes two portions, namely, a first portion 250 and a second portion 252. However, in some cases the control arm 232 may include more than two portions. In some embodiments, each of the first and second portions 250, 252 of control arm 232 may have a same shape and dimensions. In some other embodiments, each of the first portion 250 and the second portion 252 of the control arm 232 may have different shapes and dimensions. The first portion 250 of the control arm 232 is inclined obliquely relative to the principal rotational axis 9 (or parallel line 8 shown in
(47) In some other examples, the control arm 232 may have a single curved portion converging at the high radial position 246.
(48) The cooling fluid 70 is received within the bucket groove 210 from the first cavity 216, as indicated by arrow 86. Further, the cooling fluid 70 passes through the aperture 226 and enters the flow cavity 234, as indicated by arrow 88. The cooling fluid 70 swirls around the flow cavity 234, as indicated by arrow 90. The cooling fluid 70 may provide cooling to the rotor 202 within the flow cavity 234. The cooling fluid 70 passes through the gap 236 at the high radial position 246, exits the flow cavity 234 and enters the second cavity 218, as indicated by arrow 92. Further, the cooling fluid 70 escapes the second cavity 218 and get mixed with the core airflow A, as indicated by arrow 94. At least a relatively small portion of cooling fluid 70 passes through the fins 242 of the sealing member 224 from the second cavity 218 to the third cavity 219 to provide cooling thereto. The control arm 232 may allow a homogeneous mixing of the cooling fluid 70 with an ingested flow from the core air flow A.
(49) It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein.