EXPLOSION PROOF MOTOR, PUMP SYSTEM, AND METHOD
20240271633 ยท 2024-08-15
Inventors
Cpc classification
F04D13/0693
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An explosion proof motor, pump system, and method is provided comprising a motor housing having a circular first end spaced by a cylindrical wall to a circular second end and a cavity formed therebetween within the cylindrical wall. The circular second end formed by a bell wall. The cylindrical first end and circular second end sharing a longitudinal axis that extends concentrically from the first and second ends. A pump housing having a cavity for nesting for rotational movement a rotor comprising a plurality of blades and vanes. The rotor couples to a motor shaft of the motor during use. The cavity is further formed by the cylindrical wall wherein the cylindrical wall has an inner surface and an outer surface such that the outer surface runs parallel longitudinally about the longitudinal axis and the inner surface runs transversely about the longitudinal axis.
Claims
1. A motor and pump assembly comprising: a motor housing comprising a circular first end spaced by a cylindrical wall to a circular second end, a motor housing cavity formed therebetween within said cylindrical wall, the circular first end having an opening for receiving a motor, the circular second end formed by a bell wall; the cylindrical first end and circular second end sharing a longitudinal axis that extends concentrically from said first and second ends; a pump housing comprising a pump housing cavity for nesting a pump having a rotor comprising a plurality of blades and vanes for rotational movement, the rotor coupling to a motor shaft of said motor during use; and said pump housing cavity further formed by said cylindrical wall of said motor housing cavity, wherein said cylindrical wall has an inner surface and an outer surface, wherein said outer surface runs parallel longitudinally about said longitudinal axis and said inner surface runs transversely about said longitudinal axis.
2. The motor and pump assembly of claim 1 wherein said inner surface forms a frustoconical cavity.
3. The motor and pump assembly of claim 1 wherein said inner wall surface includes a tapered wall thickness from said cylindrical first end to said cylindrical second end.
4. The motor and pump assembly of claim 1 wherein said motor housing cavity forms an air gap between said motor and said inner wall surface of said motor housing to dissipate heat of the motor during operation.
5. The motor and pump assembly of claim 1 further comprising a switch plate cavity wherein said motor housing and said switch plate cavity are formed from a single metal casting.
6. The motor and pump assembly of claim 1 further comprising a pump enclosure that separates the placement of said motor within said motor housing from said pump to form an explosion proof motor pump assembly.
7. The motor and pump assembly of claim 1 further comprising a cable gland assembly for providing a passage of a power cable to a plurality of electrical components within a switch plate cavity that is enclosed by a switch plate cover to collectively form an explosion proof motor and pump assembly.
8. A motor and pump assembly comprising: a motor housing comprising a shroud forming a cavity for positioning a motor therein with an opening for receiving the motor during installation at a first end and a bell wall at a second end; a pump that when rotatably coupled to a motor provides for the transfer of fluid from the pump; a switch plate comprising a plurality of electrical components for providing power to a motor that is positioned in said motor housing during use, the switch plate having an exterior surface and an interior surface, the interior surface having at least one cavity for supporting said plurality of electrical components therein; a switch arm for activating said motor from an on position to an off position; a sleeve for supporting a locking bolt of a lock on said exterior surface; and an aperture located in a switch arm for the passage of said locking bolt to prevent said switch arm from moving from said off position to said on position.
9. The motor and pump assembly of claim 8 wherein said motor housing and said switch plate interior surface are formed from a single metal casting.
10. The motor and pump assembly of claim 8 further comprising a pump enclosure that separates the placement of a motor within said motor housing from said pump to form an explosion proof motor and pump assembly.
11. The motor and pump assembly of claim 9 further comprising a pump enclosure that separates the placement of a motor within said motor housing from said pump to form an explosion proof motor and pump assembly.
12. The motor and pump assembly of claim 8 further comprising a cable gland assembly for providing a passage of a power cable to said plurality of electrical components within said cavity that is enclosed by a switch plate cover to collectively form an explosion proof motor assembly.
13. The motor pump assembly of claim 8 further comprising a motor.
14. The motor and pump assembly of claim 8 wherein said pump is formed by a pump enclosure formed by a fluid passage for supporting the rotational movement of a rotor of said pump, said fluid passage having a further comprising a fluid passage having acammed surface for axial movement of blades and vanes of said rotor during rotation thereof.
15. A motor and pump arrangement comprising: a motor and pump housing defined by a cylindrical cavity having an opening at a first end and a bell wall at a second end, the opening for receiving a motor, a pump enclosure, and pump, such that said pump enclosure spaces said motor from said pump within said motor and pump housing; said pump having a rotor comprising a plurality of blades and vanes for rotational movement within a fluid passage, the rotor coupling to a motor shaft of said motor during use; and said fluid passage connecting an input passage to an output passage, wherein said fluid passage comprises a cammed surface for axial movement of blades and vanes during rotation of said rotor.
16. The motor and pump assembly of claim 15 further comprising a bypass valve positioned between said input passage and said output passage.
17. The motor and pump assembly of claim 15 further comprising a pump enclosure having a fluid passage for supporting said rotor and an inlet channel in fluid communication with said fluid passage and said input passage, and said pump enclosure further comprising an outlet channel in fluid communication with said fluid passage and said outlet passage.
18. A method of assembling an explosion proof motor pump assembly comprising the steps of: providing a motor housing comprising a circular first end spaced by a cylindrical wall to a circular second end, forming a cavity therebetween within said cylindrical wall, the circular first end having an opening for receiving a motor, the circular second end formed by a bell wall; aligning a longitudinal axis concentrically from said first end to said second end; casting with said motor housing a pump housing having a pump enclosure with a fluid cavity for nesting a pump, the pump comprising a rotor having a plurality of blades and vanes for rotational movement, the rotor coupling to a motor shaft of said motor for rotational movement of said pump during use; and providing said cavity formed by said cylindrical wall such that said cylindrical wall has an inner surface and an outer surface, wherein said outer surface runs parallel longitudinally about said longitudinal axis and said inner surface runs transversely about said longitudinal axis.
19. The method of claim 18 further comprising the step of forming said inner cavity to be a frustoconical cavity.
20. The method of claim 18 further comprising the step of tapering the inner wall surface from said first end to said cylindrical second end.
21. The method of claim 18 further comprising the step of forming an air gap with said cavity between said motor and said inner wall surface of said motor housing to dissipate heat of the motor during operation.
22. The method of claim 18 further comprising the step of providing a switch plate cavity wherein said motor housing and said switch plate cavity are formed from a single metal casting.
23. The method of claim 18 further comprising the step of providing a pump enclosure that separates the placement of said motor within said motor housing from said pump to form an explosion proof motor and pump assembly.
24. The method of claim 18 further comprising the step of providing a cable gland assembly to form a passage for a power cable to a plurality of electrical components within a switch plate cavity that is enclosed by a switch plate cover to collectively form an explosion proof motor and pump assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The foregoing and other features and advantages of the present disclosure will become apparent to one skilled in the art to which the present disclosure relates upon consideration of the following description of the invention with reference to the accompanying drawings, wherein like reference numerals, unless otherwise described refer to like parts throughout the drawings and in which:
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[0037] Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of embodiments of the present disclosure. Further, the utility and purpose of many structures are shown in the figures are described throughout the specification. However, it should be appreciated that some of the structures shown in the figures have been selected or invented for aesthetic appearance and ornamental design independent of its utilitarian operation or lack thereof.
[0038] The apparatus and method components have been represented where appropriate by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
DETAILED DESCRIPTION
[0039] Referring now to the figures wherein like numbered features shown therein refer to like elements throughout unless otherwise noted. The present disclosure relates generally to an explosion proof motor and pump system, and method thereof, and more particularly, the features, structures, and construction of the explosion proof motor and pump assembly, the method of constructing an explosion proof motor and pump assembly, and a method of operating the explosion proof motor and pump assembly.
[0040] In
[0041] In one example embodiment, the explosion proof motor and pump assembly 10 includes a motor 18 coupled to a rotor 22 and vane assembly 22 (see
[0042] In the illustrated example embodiment, the pump 10 has a volumetric flow rate between one gallon per minute to sixteen gallons per minute, and typically approximately eight gallons per minute. However, it should be appreciated by those of ordinary skill in the art that greater and smaller volumetric flow rates motor, pump arrangements, and vane/rotor combinations can be used without departing from the scope and claims of the present disclosure after having the benefit of this specification and associated figures.
[0043] In the illustrated example embodiment, the explosion proof motor and pump assembly 10 is a class 1 division 2 assembly constructed from cast metals such as aluminum and machined to be assembled into a complete assembly with moving components. In another example embodiment, the assembly is all or in portion zinc plated, painted, or any combination thereof. The motor 18 in one example embodiment is provided power through a cable (not shown) extending from a power supply coupling 34 in such a way that it maintains a class 1 division 2 construction and the explosion proof pump assembly 10 typically weighs between 10 to 11 pounds. One of ordinary skill in the art would also understand that the weight of the pump assembly may vary.
[0044] In another example embodiment, the explosion proof motor housing 12 is made from metal, such as aluminum on steel casting with subsequent machining operations to make a tapered cavity 70. The tapered cavity 70 could also be cast into the housing 12 without any further machining operations.
[0045] As shown in
[0046] In the illustrated example embodiment of
[0047] The explosion proof motor and pump assembly 10 further comprises a switch plate arrangement 40 for enabling the pump assembly 10 to shift from an on and off state to the motor 18, which rotates the pump arrangement 24 such that the transfer of fluid occurs along a flow path from the input port 28 to the output port 30. The switch plate arrangement 40 receives its power from a supply power cable (not shown) that is adapted to the power supply coupling 34. The switch plate arrangement 40 includes a lever arm 42 fastened to a switch shaft 44 that is coupled to a position switch 46 that includes motor lead 48 power supply coupling 34 that passes through the cable gland assembly 37, as would be appreciated by one of ordinary skill in the art with the benefit of the subject specification and associated figures.
[0048] In this example embodiment, the leads 48 that are in electrical communication with the power coming from the power supply coupling 34 are all mounted to the motor housing 12 and only the mechanical switch lever arm 42 is attached to the switch shaft 44 of switch plate arrangement 40. The motor housing 12 has a plurality of main volumes, in this example embodiment, 3 volumes, the first of which 12a is the approximately cylindrical volume comprising a cavity wherein the motor 18 will reside. The second volume 12b is connected to the first volume 12a and contains a mounting provision for the switch plate arrangement 40 and space for connecting the leads 48 to the switch shaft 44 and motor 12. The third volume 12c is the field wiring compartment or junction box that forms a coupling between the motor leads 48 and the power supply coupling 34. The motor leads 48 pass through small openings formed within the motor housing 12 that connect second volume 12b and third volume 12c. These leads 48 are subsequently sealed and secured between second volume 12b and third volume 12c by a sealant material such as epoxy or cement.
[0049] The switch 46 and leads 48 reside in a first chamber 50 of the switch plate 40, isolated by the switch or lever arm 42 that is external to the first chamber 50. The switch shaft 44 in the illustrated example embodiment runs parallel with a motor shaft 20 and is rotatably connected and/or coupled between the switch 46 and lever arm 42 as it passes externally into the first chamber 50. A second chamber 52 is adjacent the first chamber 50 within the switch plate arrangement 40. The second chamber 52 includes a passage extending from the first chamber 50 for a housing a wiring harness 54 formed by wires connected to the leads 48 of the switch 46. A cover 56 from the switch plate arrangement 40 is removed in
[0050] Within the second chamber 52 the wiring harness 54 is coupled to power supply coupling 34 that passes through the cable gland assembly 37. The construction and components located within the first and second chambers 50, 52, respectively form a class 1 division 2 explosion proof assembly. In one example embodiment, the switch plate assembly 40 is removed (see
[0051] As seen in
[0052] In the prior art, conventional nozzle pumps have been designed to lock the actual nozzle, which causes congestion around the pump, inhibits operation by the user, and limits access of wrenches for bolts and fasteners, lost locks, and the like. Advantageously, the locking assembly 58 described and shown in the present disclosure opens the area around the pump for ease of maintenance and access. The lock 60 is also advantageously retained in the sleeve 62 when in an unlocked position, preventing lost or misplaced locks after use that often occurs in traditional pump systems.
[0053] Illustrated in the example embodiment of
[0054] As shown in
[0055] Also assisting in the dissipation of heat is the frustoconical shape 80 of the cavity 70 about axis A-A. As illustrated in
[0056] The air gap 72 also permits varying size motors 18 so that different pumps can be used for varying applications and can be easily replaced with different brands and physical sizes from prior and subsequent motors. In the illustrated example embodiment, the air gap 72 is substantially a constant in a plane parallel with the end bell 14 between the motor 18 and housing 12. The air gap in this area can increase in space to accommodate longitudinally longer motors without departing from the spirit and scope of the present disclosure.
[0057] Referring again to
[0058] The main assembly 90 is formed by inserting a motor 18 into the motor housing 12 to form the air gap 72 around the cylindrical perimeter and end of the motor 18. Keepers 88 of cylindrical or linear shape having a selectable thickness are attached to the face 92 of the motor 18 with fasteners 93. The pump housing 16 is advanced so that the exterior threads 94B engage interior flange 82 threads 94A and the pump housing 16 is rotated relative to the motor housing 12 until the cylindrical slot 86 is reduced to the thickness of the keeper(s) 88 forming a tight connection 95 between the housings to form the main assembly 90. This connection 95 forming the main assembly 90 draws convective heat from the air gap 72 and conductive heat from the motor 18 face 92 through the keepers 88 such that desirable heat transfer occurs from the motor cavity 12 into the pump housing 16, and then into the fluid being transferred when the pump 10 is in operation. In one example embodiment, the main assembly 90 contains ribs and/or additional features to help promote efficient heat transfer.
[0059] The pump housing 16 incudes a main bore 98 for coupling with the motor shaft 20 and rotor cavity 99, thus providing relief for the pump assembly 10. The pump housing 16 advantageously supports the internal components of the pump assembly 10 without use of a traditional straight wall bore or rear bearing assembly. Moreover, in one example embodiment of the present disclosure, the motor housing 12 and pump housing 16 comprise die cast housings, which allow for the addition of other desired features in its manufacture. Traditionally, a motor and pump housing features a stator in tube form which does not allow for additional details to be added in its manufacture because the stator frame is an external housing and completes the magnetic circuit. The pump assembly 24 of the present disclosure does not utilize a stator frame, and, thus, allows for the addition of additional features such as inlets and passages as shown in
[0060] Referring now to
[0061] When the fluid pressure is too high, the bypass valve 27 opens and allows a percentage of all flow to be returned to the inlet side of the pump. The bypass valve 27 permits the transfer of fluid without the operation of the pump arrangement 24 and motor 18.
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[0063] In the foregoing specification, specific embodiments have been described. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the disclosure as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present teachings.
[0064] The benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential features or elements of any or all the claims. The disclosure is defined solely by the appended claims including any amendments made during the pendency of this application and all equivalents of those claims as issued.
[0065] Moreover, in this document, relational terms such as first and second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms comprises, comprising, has, having, includes, including, contains, containing or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises, has, includes, contains a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by comprises . . . a, has . . . a, includes . . . a, contains . . . a does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, contains the element. The terms a and an are defined as one or more unless explicitly stated otherwise herein. The terms substantially, essentially, approximately, about or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art. In one non-limiting embodiment the terms are defined to be within for example 10%, in another possible embodiment within 5%, in another possible embodiment within 1%, and in another possible embodiment within 0.5%.
[0066] The term coupled as used herein is defined as connected or in contact either temporarily or permanently, although not necessarily directly and not necessarily mechanically. A device or structure that is configured in a certain way is configured in at least that way but may also be configured in ways that are not listed. The term integral as used herein unless defined otherwise means configured in such a way that separation would require destruction to the parts or the assembly of the parts.
[0067] It should be appreciated by those of ordinary skill in the art after having the opportunity of reviewing the drawings and/or specification of the present disclosure that it may include one or more embodiments, e.g., E.sub.1, E.sub.2, . . . E.sub.n and that each embodiment E may have multiple parts A.sub.1, B.sub.1, C.sub.1 . . . . Z.sub.n that (without further description) could be combined with other embodiments E.sub.n, embodiment parts e.g. A.sub.1, C.sub.1, or lack of parts originally associated with one or all embodiments E.sub.n, or any combination of parts and/or embodiments thereof. It should further be appreciated that an embodiment E.sub.n may include only one part e.g. A.sub.1 or a lesser number of parts e.g. B.sub.1, C.sub.1 of any embodiment or combination of embodiments that was described or shown in the specification and/or drawings, respectively in ways not enumerated or illustrated.
[0068] To the extent that the materials for any of the foregoing embodiments or components thereof are not specified, it is to be appreciated that suitable materials would be known by one of ordinary skill in the art for the intended purposes after having the benefit of reviewing the subject disclosure and accompanying drawings.
[0069] The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed embodiment. Thus the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.