Production of paper sticks
12059865 ยท 2024-08-13
Assignee
Inventors
- Robert Prager (Emmerich am Rhein-Elten, DE)
- Leo Wins (Emmerich am Rhein, DE)
- Roland H?lkenberg (Emmerich am Rhein, DE)
Cpc classification
B31F1/0025
PERFORMING OPERATIONS; TRANSPORTING
B65H35/04
PERFORMING OPERATIONS; TRANSPORTING
F26B3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B31D2205/00
PERFORMING OPERATIONS; TRANSPORTING
B65H19/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B31D5/00
PERFORMING OPERATIONS; TRANSPORTING
B31F1/00
PERFORMING OPERATIONS; TRANSPORTING
B65H19/12
PERFORMING OPERATIONS; TRANSPORTING
B65H35/04
PERFORMING OPERATIONS; TRANSPORTING
F26B17/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to paper processing, namely the processing of a paper web or a paper web section in order to form a paper stick. The processing is carried out in multiple process stages, including storing the paper web, stretching the paper web, controlling/regulating the guide for the lateral edge, conveying the paper web, folding the paper web, rolling, adding an additive, cutting, removing the remaining paper web, separating the paper sticks, drying the sticks, and/or post-treating the sticks.
Claims
1. A paper processing device comprising: a) a paper roll that is unrollable to form a paper web; b) a paper supply receiving device; c) a web cutting arrangement said web cutting device is configured to receive said paper web from said paper supply receiving device; said web cutting arrangement is configured to form perforations in said paper web and then separate sections of said paper web at said perforations; d) a rolling arrangement; said rolling arrangement is configured to receive cut sections of said paper web and to form rolled sections of said paper web; said rolling arrangement includes a rotatable rolling drum and a cover; said cover is positioned over at least a portion of said rolling drum; said cover is non-rotatable relative to said rolling drum; a rolling space is formed between said rolling drum and said cover; a size of said rolling space is non-constant between said rolling drum and said cover along an outer circumference of said rolling drum; a surface of said rotatable rolling drum that is facing said cover and/or a surface of said cover that is facing said rotatable rolling drum includes a plastic and/or textile coating; e) a folding device that is positioned between said paper supply device and said rolling arrangement; said folding device is configured to form a fold or crease in each of said separate sections of said paper web prior to said separated sections of said paper web entering said rolling arrangement so that said folded sections of said paper web are fed into said rolling arrangement; said folding device includes first and second conveying rollers and a folding roller; said folding roller and one or both of said first and second conveying rollers have a conical cross-sectional shape; said folding roller and one or both of said first and second conveying roller are in mechanical contact with one another; said folding roller is positioned adjacent to or between said first and second conveying rollers; f) a web tensioning control device that is positioned between said paper supply device and said rolling arrangement; said web tensioning control device is configured to control a web tension of said paper web as said paper web is fed to said rolling arrangement or said folding device; and g) a wetting device; said wetting device is configured to add a liquid additive to said rolling drum of said rolling arrangement so that said liquid additive is applied to said paper web as said paper web is rolled in said rolling arrangement said additive is or includes water; said wetting device is configured to add said additive to said rolling drum at a location prior to said paper web engaging said rolling drum.
2. The paper processing device as defined in claim 1, wherein said conical cross-sectional shape folding roller has a change in diameter of up to 2 mm along a longitudinal length of said folding roller.
3. The paper processing device as defined in claim 2, wherein at least one of said first conveying roller, said second conveying roller and said folding roller includes a coating that includes a plastic or textile material.
4. The paper processing device as defined in claim 3, wherein said rotatable rolling drum has a diameter of 700-1500 mm.
5. The paper processing device as defined in claim 4, wherein both said rotatable rolling drum and said cover includes a coating that includes a plastic or textile material.
6. The paper processing device as defined in claim 5, wherein said wetting device adds said liquid additive to said rolling drum prior to said paper web first contacting said rotatable rolling drum such that when said paper web first contacts said rotatable rolling drum said liquid additive is on an outer surface of said rotatable rolling drum.
7. The paper processing device as defined in claim 6, wherein said liquid additive is water.
8. The paper processing device as defined in claim 7, further includes a post roll cutting arrangement; said post roll cutting arrangement cutting a rolled paper web after said cut section of said paper web has been rolled in said rolling arrangement.
9. The paper processing device as defined in claim 8, further includes a disposal device that is configured to receive paper web residue from said post roll cutting arrangement; said disposal device at least partially positioned under said post roll cutting arrangement.
10. The paper processing device as defined in claim 9, further includes a multi-stage sorting device that is configured to sort said rolled sections of said paper web from said rolling arrangement; said multi-stage sorting device includes a trough conveyor and plurality of troughs; said plurality of troughs are configured to be osculated and/or vibrated to a) separate paper waste from said rolled sections of said paper web rolled sections of said paper web and/or b) orient a plurality of said paper web rolled sections with respect to one another.
11. The paper processing device as defined in claim 10, further includes a drying device; said drying device is configured to dry said paper web rolled sections of said paper web; said drying device includes a spiral conveyor and a blower device that blow warmed ambient air as said paper web rolled sections of said paper web move within said drying device via said spiral conveyor.
12. The paper processing device as defined in claim 11, further includes a post-treatment device; said post-treatment device includes a rotatable drum that has a polygonal cross-sectional shape; said paper web rolled sections of said paper web are subjected to a coating and/or hardener in said post-treatment device.
13. The paper processing device as defined in claim 1, wherein at least one of said first conveying roller, said second conveying roller and said folding roller includes a coating that includes a plastic or textile material.
14. The paper processing device as defined in claim 1, wherein said rotatable rolling drum has a diameter of 700-1500 mm.
15. The paper processing device as defined in claim 1, wherein both said rotatable rolling drum and said cover includes a coating that includes a plastic or textile material.
16. The paper processing device as defined in claim 1, wherein said wetting device adds said liquid additive to said rolling drum prior to said paper web first contacting said rotatable rolling drum such that when said paper web first contacts said rotatable rolling drum said liquid additive is on an outer surface of said rotatable rolling drum.
17. The paper processing device as defined in claim 1, further includes a post roll cutting arrangement; said post roll cutting arrangement cutting a rolled paper web after said cut section of said paper web has been rolled in said rolling arrangement.
18. The paper processing device as defined in claim 17, further includes a disposal device that is configured to receive paper web residue from said post roll cutting arrangement; said disposal device at least partially positioned under said post roll cutting arrangement.
19. The paper processing device as defined in claim 1, wherein said liquid additive is water.
20. The paper processing device as defined in claim 1, further includes a multi-stage sorting device that is configured to sort said rolled sections of said paper web from said rolling arrangement; said multi-stage sorting device includes a trough conveyor and plurality of troughs; said plurality of troughs are configured to be osculated and/or vibrated to a) separate paper waste from said rolled sections of said paper web rolled sections of said paper web and/or b) orient a plurality of said paper web rolled sections with respect to one another.
21. The paper processing device as defined in claim 1, further includes a drying device; said drying device is configured to dry said paper web rolled sections of said paper web; said drying device includes a spiral conveyor and a blower device that blow warmed ambient air as said paper web rolled sections of said paper web move within said drying device via said spiral conveyor.
22. The paper processing device as defined in claim 1, further includes a post-treatment device; said post-treatment device includes a rotatable drum that has a polygonal cross-sectional shape; said paper web rolled sections of said paper web are subjected to a coating and/or hardener in said post-treatment device.
23. A paper processing device comprising: a) a paper roll; said paper roll is unrollable to form a paper web from said paper roll; b) a paper supply receiving device; said paper supply device is configured to receive said paper roll; c) a web cutting arrangement; said web cutting arrangement is configured to receive said paper web from said paper roll on said paper supply receiving device as said paper web is unrolled from said paper roll; said web cutting arrangement is configured to form perforations in said paper web and then separate sections of said paper web at said perforations to form paper web sections; d) a folding device that is positioned after said web cutting arrangement; said folding device is configured to form a fold or crease in each of said paper web sections to form folded paper web sections; said folding device includes first and second conveying rollers and a folding roller; said folding roller and one or both of said first and second conveying rollers have a conical cross-sectional shape; said folding roller is positioned adjacent to or between said first and second conveying rollers; e) a rolling arrangement; said rolling arrangement is configured to receive each of said folded paper web sections and to form a rolled paper stick from each of said folded paper web sections; said rolling arrangement includes a rotatable rolling drum and a cover; said cover is positioned over at least a portion of said rotatable rolling drum and is positioned statically relative to said rotatable rolling drum during formation of each of said rolled paper sticks; a rolling space is formed between said rolling drum and said cover; a size of said rolling space is non-constant between said rolling drum and said cover along a portion of an outer circumference of said rolling drum; a surface of said rotatable rolling drum that is facing said cover and/or a surface of said cover that is facing said rotatable rolling drum includes a plastic and/or textile coating; f) a wetting device; said wetting device is configured to add a liquid additive to said rolling drum of said rolling arrangement so that said liquid additive contacts each of said folded paper web sections that contact said rolling arrangement; said liquid additive is or includes water; said wetting device is configured to add said liquid additive to said rolling drum at a location prior to said paper web engaging said rolling drum; g) a stick cutting arrangement; said stick cutting arrangement is configured to receive each of said rolled paper sticks from said rolling arrangement and to i) cut off end portions of each end of said rolled paper stick to form a rolled stick body, and ii) cut said rolled stick body to form a plurality of cut rolled paper stick sections; and h) a sorting device; said sorting device is configured to separate said cut off end portions of each end of said rolled paper stick from said plurality of cut rolled paper stick sections.
24. The paper processing device as defined in claim 23, wherein said conical cross-sectional shape folding roller has a change in diameter of up to 2 mm along a longitudinal length of said folding roller.
25. The paper processing device as defined in claim 24, wherein said sorting device includes a trough conveyor and plurality of troughs; said plurality of troughs are configured to be osculated and/or vibrated to both a) separate said cut off end portions of each end of said rolled paper stick from said plurality of cut rolled paper stick sections and b) orient said plurality of cut rolled paper stick sections with respect to one another.
26. The paper processing device as defined in claim 25, further includes a drying device; said drying device is configured to dry said plurality of cut rolled paper stick sections; said drying device includes a spiral conveyor and a blower device that blows warmed ambient air as said plurality of cut rolled paper stick sections move upwardly within said drying device via said spiral conveyor; a ratio of a height of said drying device to a conveying diameter of said drying device is at least 2:1.
27. The paper processing device as defined in claim 26, further includes a post-treatment device that is configured to apply a coating material on an outer surface of said plurality of cut rolled paper stick sections; said post-treatment device includes a rotatable open end drum that has a polygonal cross-sectional shape; said plurality of cut rolled paper stick sections are exposed to a coating and/or hardener in said rotatable open end drum of said post-treatment device.
28. The paper processing device as defined in claim 23, wherein said sorting device includes a trough conveyor and plurality of troughs; said plurality of troughs are configured to be osculated and/or vibrated to both a) separate said cut off end portions of each end of said rolled paper stick from said plurality of cut rolled paper stick sections and b) orient said plurality of cut rolled paper stick sections with respect to one another.
29. The paper processing device as defined in claim 23, further includes a drying device; said drying device is configured to dry said plurality of cut rolled paper stick sections; said drying device includes a spiral conveyor and a blower device that blows warmed ambient air as said plurality of cut rolled paper stick sections move upwardly within said drying device via said spiral conveyor; a ratio of a height of said drying device to a conveying diameter of said drying device is at least 2:1.
30. The paper processing device as defined in claim 23, further includes a post-treatment device that is configured to apply a coating material on an outer surface of said plurality of cut rolled paper stick sections; said post-treatment device includes a rotatable open end drum that has a polygonal cross-sectional shape; said plurality of cut rolled paper stick sections are exposed to a coating and/or hardener in said rotatable open end drum of said post-treatment device.
31. The paper processing device as defined in claim 23, wherein said paper web of said paper supply has a width of 350 mm to 750 mm.
32. A method for forming a plurality of rolled paper stick sections comprising: a) providing a paper roll; b) providing a paper supply receiving device; said paper supply device is configured to receive said paper roll; c) unrolling said paper roll that is on said paper supply receiving device to form a paper web from said paper roll; d) tensioning said paper web that is supplied from said paper roll; e) providing a web cutting arrangement; said web cutting arrangement includes a cutting device that is configured to form perforations in said paper web; said web cutting arrangement is configured to separate sections of said paper web at said perforations in said paper web to form paper web sections; f) supplying said paper web to said web cutting arrangement so that said web cutting arrangement can form said perforations in said paper web and then subsequently separate sections of said paper web at said perforations in said paper web to form said paper web sections; g) controlling a position of edges of said paper web to properly position said paper web as said paper web is suppled to said web cutting device; h) providing a folding device that is positioned after said web cutting arrangement; said folding device is configured to form a fold or crease in each of said paper web sections that are supplied to said folding device so as to form folded paper web sections; said folding device includes first and second conveying rollers and a folding roller; said folding roller and one or both of said first and second conveying rollers have a conical cross-sectional shape; said folding roller is positioned adjacent to or between said first and second conveying rollers; i) suppling said paper web sections to said folding device to cause each of said paper web sections to move through said first and second conveying rollers and said folding roller to cause each of said paper web sections to be folded to form folded web sections; j) providing a rolling arrangement; said rolling arrangement is configured to receive each of said folded paper web sections and to form a rolled paper stick from each of said folded paper web sections; said rolling arrangement includes a rotatable rolling drum and a cover; said cover is positioned over at least a portion of said rotatable rolling drum and is positioned statically relative to said rotatable rolling drum during formation of each of said rolled paper sticks; a rolling space is formed between said rolling drum and said cover; a size of said rolling space is non-constant between said rolling drum and said cover along a portion of an outer circumference of said rolling drum; k) suppling each of said folded paper web sections to said rolling arrangement to form said rolled paper stick; l) providing a wetting device; said wetting device is configured to add a liquid additive to said rolling drum of said rolling arrangement so that said liquid additive contacts each of said folded paper web sections that contact said rolling arrangement; said liquid additive is or includes water; m) causing said wetting device to apply said liquid additive to said rolling drum at a location prior to said paper web engaging said rolling drum such that said folded paper web sections that contact said rolling drum also contact said liquid additive on said rolling drum; n) providing a stick cutting arrangement; said stick cutting arrangement is configured to receive each of said rolled paper sticks from said rolling arrangement and to cut each of said rolled paper sticks o) causing said stick cutting arrangement to i) cut off end portions of each end of said rolled paper stick that is formed in said rolling arrangement to form a rolled stick body, and ii) cut said rolled stick body to form a plurality of cut rolled paper stick sections; p) providing a sorting device; said sorting device is configured to separate said cut off end portions of each end of said rolled paper stick from said plurality of cut rolled paper stick sections; and q) supply said cut rolled paper stick sections and said cut off end portions to said sorting device so that said sorting device can separate said cut off end portions of each end of said rolled paper stick from said plurality of cut rolled paper stick sections.
33. The method as defined in claim 32, wherein said conical cross-sectional shape folding roller has a change in diameter of up to 2 mm along a longitudinal length of said folding roller.
34. The method as defined in claim 33, wherein said sorting device includes a trough conveyor and plurality of troughs; said plurality of troughs are configured to be osculated and/or vibrated; and further including the step of osculating and/or vibrating said plurality of troughs to both a) separate said cut off end portions of each end of said rolled paper stick from said plurality of cut rolled paper stick sections and b) orient said plurality of cut rolled paper stick sections with respect to one another.
35. The method as defined in claim 34, further including the step of a) supplying a drying device; said drying device is configured to dry said plurality of cut rolled paper stick sections; said drying device includes a spiral conveyor and a blower device that blows warmed ambient air as said plurality of cut rolled paper stick sections move upwardly within said drying device via said spiral conveyor; a ratio of a height of said drying device to a conveying diameter of said drying device is at least 2:1, and b) suppling said plurality of cut rolled paper stick sections to said drying device such that said rolled paper stick sections are conveyed upwardly by said spiral conveyor while said blower device blows said air on said rolled paper stick sections to dry said rolled paper stick sections.
36. The method as defined in claim 35, further includes the steps of a) providing a post-treatment device that is configured to apply a coating material on an outer surface of said plurality of cut rolled paper stick sections; said post-treatment device includes a rotatable open end drum that has a polygonal cross-sectional shape; said plurality of cut rolled paper stick sections are exposed to a coating and/or hardener in said rotatable open end drum of said post-treatment device, and b) suppling said plurality of cut rolled paper stick sections that have been dried to said post-treatment device so as to apply a coating and/or hardener to an outer surface of said cut rolled paper stick sections while said cut rolled paper stick sections are rotated in said open end drum that has a polygonal cross-sectional shape.
37. The method as defined in claim 32, wherein said sorting device includes a trough conveyor and plurality of troughs; said plurality of troughs are configured to be osculated and/or vibrated; and further including the step of osculating and/or vibrating said plurality of troughs to both a) separate said cut off end portions of each end of said rolled paper stick from said plurality of cut rolled paper stick sections and b) orient said plurality of cut rolled paper stick sections with respect to one another.
38. The method as defined in claim 32, further including the step of a) supplying a drying device; said drying device is configured to dry said plurality of cut rolled paper stick sections; said drying device includes a spiral conveyor and a blower device that blows warmed ambient air as said plurality of cut rolled paper stick sections move upwardly within said drying device via said spiral conveyor; a ratio of a height of said drying device to a conveying diameter of said drying device is at least 2:1, and b) suppling said plurality of cut rolled paper stick sections to said drying device such that said rolled paper stick sections are conveyed upwardly by said spiral conveyor while said blower device blows said air on said rolled paper stick sections to dry said rolled paper stick sections.
39. The method as defined in claim 32, further includes the steps of a) providing a post-treatment device that is configured to apply a coating material on an outer surface of said plurality of cut rolled paper stick sections; said post-treatment device includes a rotatable open end drum that has a polygonal cross-sectional shape; said plurality of cut rolled paper stick sections are exposed to a coating and/or hardener in said rotatable open end drum of said post-treatment device, and b) suppling said plurality of cut rolled paper stick sections that have been dried to said post-treatment device so as to apply a coating and/or hardener to an outer surface of said cut rolled paper stick sections while said cut rolled paper stick sections are rotated in said open end drum that has a polygonal cross-sectional shape.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) In the drawings there are shown
(2)
(3)
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
(4) A schematic illustration of a paper processing device 1 can be seen from
(5) A paper supply 2 is arranged in a paper supply receiving device 3. The paper supply 2 is formed as a paper roll 2. The paper roll 2 can have a net weight of 600 kg. The paper roll 2 can also be heavier or lighter. The paper roll 2 is arranged and fastened in the paper supply receiving device 3 without a pin or other tools; rather, it is clamped there pneumatically or hydraulically. A paper web 4 can be unrolled from the paper roll 2. The paper web 4 has a width of preferably more than 350 mm.
(6) The paper processing device 1 according to
(7) Between the paper supply receiving device 3 and the rolling arrangement 5, a web tensioning control device is provided, by which the web tension is controlled. In addition, a lateral edge controlling device is provided, with which the paper web 4 is able to be conveyed in a controlled manner with regard to the position and direction of one or both lateral edges of the paper web 4.
(8) The paper processing device 1 according to
(9) So that a paper web section 6 in the rolling arrangement 5 can be formed to a paper body, the paper web 4, originating from the paper supply 2, must be firstly cut to a desired length. This takes place in the high speed paper web conveying arrangement, where a perforation is formed in the paper web 4 by means of perforating blades, and where a paper web section 6 is separated from the paper web 4 by means of a crosscutting roller where the perforation was formed.
(10) So that in the rolling arrangement 5 a paper web section 6 can be formed to a paper body, the paper web 4 originating from the paper supply 2 must firstly be acted upon with a fold. This takes place in the paper web conveying- and folding device 19. The paper web conveying- and folding device 19 comprises five conveying rolls, wherein a conveying roll is formed as a profiled folding roll, which folds or creases the paper web section 6. The folding roll lies against a counter-roll, which is coated, and which has a conical cross-section with up to 2 mm conicity. The conicity is preferably less than approximately 1 mm and/or more than approximately 0.5 mm, for example approximately 0.7 mm.
(11) The rolling arrangement 5 according to
(12) For fixing the edge of the paper web section 6 on the circumference of the shaped paper body, the paper which is to be processed is acted upon by an additive which is formed from water. This takes place in the additive adding device 11, which wets the lower region 12 of the rolling drum 8 with additive, i.e., substantially opposite the cover 9 on the underside of the rolling arrangement 5, by means of a rotor application system, so that in the further process the paper body is also acted upon with the additive. In this respect the paper is wetted indirectly, namely by the rolling drum being wetted.
(13) Following thereon, the paper body arrives into a cutting arrangement 13, where the paper body is cut to size so that one or more paper sticks are formed therefrom. Provision can be made that the paper body is firstly cut at the ends (end cut-off), and then the body (cut at the end side) is cut up into several parts (body cutting), wherein these cut parts form the paper sticks. The devices for the end cutting-off and for the body cutting can be separated spatially from one another in the cutting arrangement 13 or respectively in the paper processing device 1, and/or able to be controlled/regulated separately. Provision can also be made that the end cutting and the body cutting take place in a combined process step with accordingly configured cutting device 13.
(14) The end pieces are disposed of; for this a sorting- and/or screen device can be provided, which sorts out the short end pieces and further conveys the (longer) paper sticks. Preferably, the ends are separated by the cutting device 13, wherein they fall as paper residues or waste into the disposal device 14 which is arranged substantially under the rolling arrangement 5.
(15) A further station of the paper processing device 1 according to
(16) A further station of the paper processing device 1 forms a drying device 17. It comprises a spiral conveyor, i.e., a conveying trough arranged in a helical manner, with a gradient. The spiral conveyor is able to be acted upon with warm or hot air by means of a blower device, so that the paper sticks which are conveyed in the spiral conveyor are dried, for instance for the residue-free removal of the (water) additive.
(17) A further station of the paper processing device concerns a post-treatment drum 18, in which the paper sticks can be fed to a post-treatment. A post-treatment can comprise a coating or a hardening or a quality control. The post-treatment drum 18 has a hexagonal cross-section and rotates with adaptable speed.
(18) The paper processing device 1 according to
(19)
(20) With the paper processing device 1 and/or with the paper processing method, accuracies or respectively tolerances are produced, which with respect to the nominal length of a paper stick are approximately 1/10 mm and with respect to the nominal diameter of the stick are approximately 1/100 mm. Within a manufacturing process, in which large quantities of paper sticks of particular nominal length and of particular nominal diameter are manufactured, the values named herein for deviations/tolerances are less due to the process stages and device components which are precisely coordinated to one another.
LIST OF REFERENCE NUMBERS
(21) 1 paper processing device 2 paper supply, paper roll 3 paper supply receiving device 4 paper web 5 rolling arrangement 6 paper web section 7 carrier 8 rolling drum 9 cover 10 rolling space 11 additive adding device 12 lower region 13 cutting arrangement 14 disposal device 15 sorting device 16 sorting box 17 drying device 18 post-treatment drum 19 paper web conveying- and folding device