Apparatus and method for the treatment of a substrate with a multiplicity of solid particles

Abstract

An apparatus for use in the treatment of substrates with a solid particulate material, said apparatus comprising: (a) a housing having mounted therein a rotatably mounted drum (8) having an inner surface and an end wall; and (b) access means for introducing said substrates into said drum, wherein said drum comprises storage means (2) for storage of said solid particulate material and a plurality of flow paths to facilitate flow of said solid particulate material between said storage means and the interior of said drum (8), characterised in that: said drum (8) comprises a dispensing flow path (5) to facilitate flow of said solid particulate material from said storage means (2) to the interior of said drum (8), and a collecting flow path (6) to facilitate flow of said particulate material from the interior of said drum (8) to said storage means (2), wherein said dispensing flow path (5) and said collecting flow path (6) are different flow paths.

Claims

1. An apparatus for use in the treatment of substrates with a solid particulate material, said apparatus comprising: (a) a housing having mounted therein a rotatably mounted drum having an inner surface and an end wall; and (b) access means for introducing said substrates into said drum, wherein said drum comprises storage means for storage of said solid particulate material, wherein the storage means is comprised within the drum by being attached to or integral with said drum such that the storage means rotates with rotation of said drum, wherein said drum further comprises a plurality of flow paths to facilitate flow of said solid particulate material between said storage means and an interior of said drum, wherein the plurality of flow paths located in said drum comprises a dispensing flow path extending all the way from the storage means to the interior of the drum to facilitate flow of said solid particulate material from said storage means to the interior of said drum and a collecting flow path extending all the way from the interior of the drum to the storage means to facilitate flow of said particulate material from the interior of said drum to said storage means, wherein said dispensing flow path and said collecting flow path are different flow paths and wherein said dispensing flow path and said collecting flow path rotate with rotation of said drum; and wherein said drum has at least one elongate protrusion located on said inner surface of said drum wherein the at least one elongate protrusion extends in a direction away from said end wall; and wherein the collecting flow path comprises a collecting aperture which is located in the at least one elongate protrusion.

2. The apparatus of claim 1, wherein said flow of said solid particulate material from the storage means towards the interior of the drum is facilitated by the rotation of said drum in a dispensing direction and/or the flow of said solid particulate material from the interior of the drum towards the storage means is facilitated by the rotation of said drum in a collecting direction, wherein rotation in the dispensing direction is in the opposite rotational direction to rotation in the collecting direction.

3. The apparatus of claim 1, wherein the drum is configured to bias solid particulate material present inside the drum towards said collecting aperture during rotation of the drum in a collecting direction, and/or the dispensing flow path comprises a dispensing aperture and the drum is configured to bias solid particulate material present inside the storage means and/or the dispensing flow path towards a dispensing aperture during rotation of the drum in a dispensing direction.

4. The apparatus of claim 1, wherein said drum comprises from two to six elongate protrusions.

5. The apparatus of claim 1, wherein the at least one elongate protrusion extends from said end wall and a proximal end proximal to the end wall and a distal end distal to the end wall.

6. The apparatus of claim 5, wherein the collecting aperture is located in the at least one elongate protrusion at the proximal end; and/or the dispensing flow path comprises a dispensing aperture which is located in the at least one elongate protrusion at the distal end or closer to the distal end than the proximal end, or from at least half way along the at least one elongate protrusion from the proximal end to the distal end thereof, or wherein the at least one elongate protrusion has a plurality of dispensing apertures spaced along the length of the at least one elongate protrusion from the proximal end to the distal end.

7. The apparatus of claim 5, wherein said dispensing flow path is located at least in part in the at least one elongate protrusion.

8. The apparatus of claim 5, wherein said drum and/or said at least one elongate protrusion are configured to bias solid particulate material present inside the drum towards the collecting flow path.

9. The apparatus of claim 5, wherein the axis of said drum is horizontal, or wherein said apparatus is configured such that for at least a part of said treatment the drum is tilted such that an axis of the drum defines an angle A to the horizontal plane which is greater than 0? and less than 10? and such that the drum is inclined in a downwards direction from the front of the drum to the end wall of the drum.

10. The apparatus of claim 5, wherein the at least one elongate protrusion comprises the collecting aperture and optionally a second collecting aperture, disposed in a first side thereof at one or more position(s) from the proximal end to the distal end thereof, wherein the first side of the at least one elongate protrusion is a leading side of the at least one elongate protrusion during rotation of the drum in a collecting direction, and wherein the collecting aperture and optional second aperture is/are in fluid communication with the collecting flow path via a chain of open compartments which are located in a base or on an underside of the at least one elongate protrusion and which are configured to bias solid particulate material towards the collecting flow path and the storage means during rotation of the drum.

11. The apparatus of claim 5, wherein said dispensing flow path comprises a chain of open compartments located in the at least one elongate protrusion, wherein said open compartments are formed by a first series of inclined vanes parallel to each other and a second series of inclined vanes parallel to each other, wherein said first and second series are disposed along at least part of the length of the interior of the at least one elongate protrusion, wherein said first series of vanes are disposed in a facing arrangement to said second series of vanes, wherein said first series of vanes are not parallel to said second series of vanes, and wherein during rotation of the drum in a dispensing direction, the compartments and vanes are configured to bias solid particulate material present inside the storage means and/or the dispensing flow path towards a dispensing aperture located in said at least one elongate protrusion (i) at the distal end; or (ii) closer to the distal end than the proximal end of the at least one elongate protrusion; or (iii) at least half way along the at least one elongate protrusion from the proximal end to the distal end thereof.

12. The apparatus of claim 5, wherein said dispensing flow path comprises opposing and offset saw-tooth surfaces configured to bias solid particulate material present inside the storage means and/or the dispensing flow path during rotation of the drum in a dispensing direction towards a dispensing aperture located in said at least one elongate protrusion (i) at the distal end or (ii) closer to the distal end than the proximal end or (iii) at least half way along the at least one elongate protrusion from the proximal end to the distal end thereof.

13. The apparatus of claim 1, wherein the storage means comprises 2 to 6 compartments, wherein said compartments are arranged so as to retain balance of the drum during rotation.

14. The apparatus of claim 1, wherein the storage means is or comprises at least one cavity located in the end wall of the drum.

15. The apparatus of claim 1, wherein the storage means comprises multiple compartments located in the end wall of the drum, wherein each of the compartments is defined by a cavity bound by a first wall and a second wall which each extend outwards from the rotational axis of the drum towards an inner wall of the drum.

16. The apparatus of claim 1, wherein the storage means comprises: at least one spiral or helical pathway located in the end wall of the drum; and/or a toroidal cavity located at a juncture of said inner surface and said end wall or wherein the storage means comprises a cavity having a shape defined by a toroidal segment located at the juncture of said inner surface and said end wall; and/or at least one cavity located in an inner wall of the drum.

17. The apparatus of claim 1, wherein: the storage means further comprises one or more perforations which have dimensions smaller than the dimensions of the solid particulate material so as to permit passage of fluids through said perforations into and out of the storage means, but to prevent egress of said solid particulate material through said perforations; and/or the inner surface of said drum comprises perforations which have dimensions smaller than the dimensions of the solid particulate material so as to permit passage of fluids into and out of said drum but to prevent egress of said solid particulate material.

18. The apparatus of claim 1, wherein said collecting flow path comprises a valve to prevent egress of said solid particulate material from said storage means to the interior of said drum via said collecting flow path.

19. The apparatus of claim 1, wherein a portion of a deflector wall separates the collecting flow path from the dispensing flow path.

20. The apparatus of claim 1, wherein said dispensing and said collecting flow paths have no internal dimension which is less than at least 2 times a longest dimension of the solid particulate material.

21. The apparatus of claim 1, wherein said treatment of substrates with solid particulate material is in the presence of a liquid medium and/or one or more treatment formulation(s).

22. The apparatus of claim 1, which comprises said solid particulate material, wherein particles of the solid particulate material have an average particle size of from 1 mm to 20 mm.

23. The apparatus of claim 9, wherein said dispensing flow path comprises an Archimedian screw arrangement located in the at least one elongate protrusion.

24. The apparatus of claim 23, wherein the cross-section of said Archimedian screw is circular, or tri-lobal or other multi-lobal configuration.

Description

(1) The invention is further illustrated with reference to the following figures.

(2) FIG. 1 illustrates a section of the apparatus showing the end wall (1) of the drum having disposed therein storage means (2). A first elongate protrusion (3a) comprises a dispensing aperture (4) at its distal end and a dispensing flow path (5) which is configured as an Archimedean screw.

(3) FIG. 2 illustrates a larger section of the drum showing the first elongate protrusion and a second elongate protrusion 3b.

(4) FIG. 3 shows the region of the apparatus where elongate protrusion (3a) meets the end wall (1) of the drum in which is disposed the storage means. Solid particulate material enters the storage means via the collecting flow path (6) and collecting aperture (7). A portion of deflector wall (8) separates the collecting flow path (6) from the dispensing flow path (5).

(5) FIG. 4 shows in more detail the arrangement of the dispensing flow path (5), collecting flow path (6) and deflector wall (8) from the opposite side, relative to FIG. 3. A portion of elongate protrusion (3a) is also shown. One-way flap-valve (9) prevents egress of solid particulate material from the storage means into the interior of the drum via the collecting pathway.

(6) FIG. 5 shows collecting aperture (7) in the proximal end of elongate protrusion (3a) at the end wall (1) of the drum.

(7) FIG. 6 shows a larger perspective view of the end wall (1) of a drum comprising storage means in three sections (1a, 1b, and 1c) allowing it to be retrofitted to existing drums. The figure also shows elongate protrusions (3a, 3b and 3c).

(8) FIG. 7 shows the end wall (1) of a drum comprising storage means therein, and elongate protrusions (3a, 3b and 3c) disposed on the cylindrical inner surface (10) of the drum.

(9) FIG. 8 shows certain elements of a rotatable drum (12) having an end wall (1) and a cylindrical inner surface (10), and located in a housing (11), wherein the interior of the drum is accessed by access means (13) and wherein the drum is connected to drive shaft (14) from a drive means (not shown) to effect rotation of the drum.

(10) FIG. 9 shows the arrangement of FIG. 8 wherein a storage means (2) is disposed in, or retrofitted onto, the existing end wall (1) of the drum.

(11) FIGS. 10 and 11 show an arrangement with a plurality of storage means (2a, 2b) and a plurality of elongate protrusions (3a, 3b).

(12) FIGS. 12, 13 and 14 show an elongate protrusion (3d), having the paternoster configuration described herein, wherein the dispensing flow path comprises a chain of open compartments (15a, b) formed by a first series of inclined, substantially parallel vanes (16a, b) and a second series of inclined, substantially parallel vanes (17a, b). FIG. 14 shows the elongate protrusion and dispensing flow path in dissembled form.

(13) FIG. 15 shows a multi-compartment storage means located in the end-wall of the drum as hereinbefore described, comprising compartments 18a, 18b and 18c. Each compartment is in fluid communication with an adjacent compartment via communicating apertures 19a, 19b and 19c. Each compartment is associated with a single lifter 20a and 20c (lifter 20b not shown), and each compartment is associated with a single dispensing flow path (5a) and a single collecting flow path (6a) (shown only for compartment 18a.

(14) FIG. 16 shows a cross-section of a drum having a generally frusto-conical surface (21), inclined downwardly from the front of the drum (22) to the end wall of the drum (23).

(15) FIG. 17 shows a section (24) of a frusto-conical surface suitable for retro-fitting to a conventional apparatus for converting a drum having a cylindrical inner surface to a drum having a frusto-conical inner surface. Such a frusto-conical surface section is suitable as an insert for disposing between elongate protrusions (or lifters; not shown) disposed on the inner surface of the drum (not shown).

(16) FIG. 18 illustrates the underside of an elongate protrusion (25) of the herringbone embodiment. A plurality of collecting apertures (26a, 26b, 26c) is disposed on the first side (27) of the elongate protrusion (i.e. the leading side of the elongate protrusion during rotation of the drum in a collecting direction). A first series of vanes (29a, 29b, 29c, 29d, 29e) is arranged to form a first series of U-shapes (28a, 28b), and a second series of vanes (31a, 31b, 31c, 31d, 31e) is arranged to form a second series of U-shapes (30a, 30b, 30c), wherein said first and second series of vanes and U-shapes are disposed in an opposing, interlocking but non-contacting and staggered arrangement, to form a chain of open compartments which provides a tortuous pathway from the collecting apertures to the collecting flow path and storage means (not shown).