CLOSING DEVICE AND METHOD FOR CLOSING FOLDABLE PACKAGES
20240262547 ยท 2024-08-08
Inventors
Cpc classification
B31B50/0042
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method for closing foldable packages and a closing device has a first support element having a first support surface on which a bottom flap of a package can be arranged, and a second support element having a second support surface on which a top flap of the package can be arranged. A first push-in bar and a second push-in bar of the closing device are moveable along a movement path which has in some portions a component parallel to a first transverse direction in order to push the package in the first transverse direction. By doing so, the bottom flap and the top flap are folded towards a frame of the package.
Claims
1. A closing device for closing foldable packages, each package having a frame, a bottom flap and a top flap, the closing device comprising: a conveying device for conveying the packages along a conveying path in a conveying direction, wherein the conveying device comprises a plurality of receivers, wherein each receiver has a bearing surface which delimits the receiver in a first transverse direction perpendicularly to the conveying direction and on which a package can be arranged; a first support element having a first support surface, and a second support element having a second support surface, wherein the first support surface and the second support surface are arranged in one plane and spaced apart from the bearing surfaces of the plurality of receivers, and wherein the first support element and the second support element are arranged spaced apart from one another in a second transverse direction, wherein the bottom flap of an open package is arrangeable on the first support surface, the top flap of the open package is arrangeable on the second support surface, and the frame of the open package is arrangeable above the bearing surface, wherein the second transverse direction is oriented perpendicularly to the first transverse direction and to the conveying direction; and a first push-in bar and a second push-in bar each extending substantially parallel to the conveying direction, wherein each of the first push-in bar and the second push-in bar is cyclically movable along a movement path which has at least in some portions a component parallel to the first transverse direction in order to push the package in the first transverse direction and, at the same time, to fold the bottom flap and the top flap towards the frame.
2. The closing device of claim 1, wherein, in a first movement portion, the movement path has a component parallel to the second transverse direction in order to move the first push-in bar above the bottom flap and the second push-in bar above the top flap, and, in a second movement portion, has the component parallel to the first transverse direction in order to push the package in the first transverse direction.
3. The closing device of claim 1, wherein the first push-in bar is connected to a first drive by means of a first coupling gear and the second push-in bar is connected to a second drive by means of a second coupling gear.
4. The closing device of claim 3, wherein each of the first coupling gear and the second coupling gear comprises a first member, a second member, a third member and a fourth member, wherein the first member and the second member are pivotably mounted on a base frame of the closing device, wherein the third member is pivotably connected to the first member and to the second member, wherein the first push-in bar and the second push-in bar are rigidly connected to the third member respectively, wherein the fourth member is pivotably connected to the first member, and wherein the first drive and the second drive are coupled to the fourth member respectively.
5. The closing device of claim 1, wherein the first support element has a first operative surface which adjoins the first support surface and which, in a start region of the closing device, is inclined relative to the first transverse direction and the second transverse direction towards the conveying path, and wherein the second support element has a second operative surface which adjoins the second support surface and which, in the start region, is inclined relative to the first transverse direction and the second transverse direction towards the conveying path.
6. The closing device of claim 1, wherein each of the first push-in bar and the second push-in bar has a substantially triangular cross section.
7. The closing device of claim 5, wherein the first push-in bar has an inclined side surface which, at least in the start region, is inclined relative to the first transverse direction and the second transverse direction, and wherein the second push-in bar has an inclined side surface which, at least in the start region, is inclined relative to the first transverse direction and the second transverse direction, wherein, at least in the start region of the closing device, the first operative surface and the inclined side surface of the first push-in bar are arranged substantially parallel to one another and the second operative surface and the inclined side surface of the second push-in bar are arranged substantially parallel to one another.
8. The closing device of claim 7, wherein an inclination of the first operative surface corresponds to an inclination of the inclined side surface of the first push-in bar and an inclination of the second operative surface corresponds to an inclination of the inclined side surface of the second push-in bar; and the inclination of the first operative surface and the second operative surface changes continuously along the conveying direction, in order to fold the bottom flap and the top flap further towards the frame.
9. The closing device of claim 1, wherein the first push-in bar and the second push-in bar are configured to taper in the conveying direction.
10. A method for closing foldable packages, each package having a frame, a bottom flap and a top flap, the method comprising the steps of: arranging an open package such that the bottom flap of the package bears against a first support surface of a first support element, the top flap of the package bears against a second support surface of a second support element, and the frame of the package is arranged above and spaced apart from a bearing surface of a receiver for the package in a first transverse direction; arranging a first push-in bar above the bottom flap and a second push-in bar above the top flap; moving each of the first push-in bar and the second push-in bar along a respective movement path which has at least in some portions a component parallel to the first transverse direction; and pushing the package in the first transverse direction towards the bearing surface by means of the first push-in bar and the second push-in bar during their movement along the movement path, wherein the bottom flap and the top flap are folded towards the frame by the first support element and the second support element, respectively.
11. The method of claim 10, wherein the step of arranging the first push-in bar and the second push-in bar comprises the steps of moving the first push-in bar above the bottom flap and moving the second push-in bar above the top flap along a first movement portion of the movement path, in which the movement path has a component parallel to a second transverse direction which is oriented perpendicularly to the first transverse direction; and the step of moving the first push-in bar and the second push-in bar comprises a movement along a second movement portion of the movement path in which the movement path has the component parallel to the first transverse direction.
12. The method of claim 10, wherein the bottom flap and the top flap are folded into an intermediate position by pushing the package in the first transverse direction, wherein the method further comprises the steps of: conveying the package in a conveying direction by means of a conveying device which comprises the receiver, and at the same time folding the bottom flap and the top flap from the intermediate position into an end position by means of the first support element and the second support element, respectively, wherein the conveying direction is oriented perpendicularly to the first transverse direction and to the second transverse direction.
13. The method of claim 12, wherein, after the step of pushing the package in the first transverse direction towards the bearing surface by means of the first push-in bar and the second push-in bar, the bottom flap is received in a first gap between the first push-in bar and the first support element and the top flap is received in a second gap between the second push-in bar and the second support element, wherein an inclination of the first gap and the second gap relative to the first transverse direction and the second transverse direction changes along the conveying direction.
14. The method of claim 10, wherein the first support surface and the second support surface are arranged in one plane spaced apart from the bearing surface, and the first support element and the second support element are arranged at a first distance from one another in the second transverse direction, wherein the first distance is larger than a dimension of the frame of the package in the second transverse direction and smaller than a dimension of the entire open package in the second transverse direction.
15. The method of claim 10, wherein the packages are foldable trays each comprising a frame having at least four side walls, at least a first bottom flap and a second bottom flap and at least a first top flap and a second top flap, wherein in an erected state of the package adjacent side walls of the frame are oriented substantially perpendicularly to one another, wherein the first bottom flap and the first top flap each adjoin a first side wall of the frame along a fold, and the second bottom flap and the second top flap each adjoin a second side wall opposite the first side wall along a fold, wherein, in an open state of the package, the first bottom flap and the first top flap are arranged substantially in one plane with the first side wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0072] A closing device 2 according to an embodiment of the present disclosure is shown in
[0073] In
[0074] In the embodiment shown, the foldable packages 4 are formed by foldable trays for receiving solid products, such as for example containers, small bottles, vials or syringes. To this end, each tray has at least one recess 14 in at least one side wall 6c for receiving such a solid product. However, the packages 4 may also be different packages, such as for example folding boxes which can be used for receiving cosmetics or pharmaceutical products, such as blister packs.
[0075] It is also conceivable that the packages 4 each have only one bottom flap 8 and only one top flap 10. In this case, for example, each package 4 may have only the first bottom flap 8a as the bottom flap 8 and the first top flap 10a as the top flap 10. Unless described otherwise, all of the specifications herein also apply to such an embodiment.
[0076] The closing device 2 comprises a conveying device 16 for conveying the packages 4 along a conveying path 18 in a conveying direction F. The conveying device 16 comprises a plurality of receivers 20 for receiving a package 4 in each case, wherein each receiver 20 has a bearing surface 22 (see
[0077] The conveying direction F, the first transverse direction Q1 and a second transverse direction Q2 define a right-angled coordinate system in which the first transverse direction Q1 and the second transverse direction Q2 are oriented perpendicularly to one another and perpendicularly to the conveying direction F.
[0078] The closing device 2 further comprises a first support element 26 having a first support surface 28 and a second support element 30 having a second support surface 32. The first support surface 28 and the second support surface 32 are arranged in one plane and spaced apart from the bearing surfaces 22 of the plurality of receivers 20 in the first transverse direction Q1.
[0079] The first support element 26 and the second support element 30 are arranged spaced apart from one another in the second transverse direction Q2. The first support surface 28 and the second support surface 32 should be provided at least in the start region 12 of the closing device 2. In the start region 12 of the closing device 2, the conveying path 18 is defined between the first support element 26 and the second support element 30. A first distance D1 between the first and the second support element 26, 30 parallel to the second transverse direction Q2 corresponds at least to the dimension of the frame 6 of an inserted package 4 so that the package can be received between the first and the second support element 26, 30.
[0080] If an open, erected package 4 is arranged in a receiver 20 in the start region 12 of the closing device 2, the bottom flap 8a of this package 4 is at least partially arranged on the first support surface 28, the top flap 10a of this package 4 is arranged at least partially on the second support surface 32, and the frame 6 of this package 4 is arranged above and spaced apart from the bearing surface 22. The first distance D1 between the first and the second support element 26, 30 parallel to the second transverse direction Q2 is thus preferably smaller than a dimension of the open package 4 parallel to the second transverse direction Q2 including the bottom flap 8a and the top flap 10a protruding from the frame 6, so that the bottom flap 8a and the top flap 10a come to rest on the respective support surface 28, 32.
[0081] The closing device 2 further comprises a first push-in bar 34 and a second push-in bar 36 which extend substantially parallel to the conveying direction F. The first push-in bar 34 and the second push-in bar 36 are configured to push the package 4 in the first transverse direction Q1 from the position in which the bottom flap 8a and the top flap 10a are arranged on the support elements 26, 30, thereby folding the bottom flap 8a and the top flap 10a towards the frame 6. To this end, the first push-in bar 34 and the second push-in bar 36 are movable cyclically back and forth along a movement path B which is indicated in
[0082] The bottom flap 8a and the top flap 10a initially bear against the first support surface 28 and the second support surface 32, respectively. During their movement along the movement path B, the first push-in bar 34 and the second push-in bar 36 come into contact with the package 4 and push the frame 6 in the first transverse direction Q1. The bottom flap 8a and the top flap 10a are retained by the first and by the second support element 26, 30 and are thereby folded about the fold between the first side wall 6a of the frame 6 and the respective flap 8a, 10a, as described herein in detail with reference to the method according to an embodiment of the present disclosure. Thus, it is advantageous for the first push-in bar 34 and the second push-in bar 36 to come into contact with the package 4 in a region of the fold between the frame 6 and the bottom flap 8a and the top flap 10a, respectively. The folds extend parallel to the conveying direction F.
[0083] In order to be positioned as close as possible to the frame 6, and to be able to act on the bottom flap 8a and the top flap 10a in the region of the fold in a defined manner at the same time, the first push-in bar 34 and the second push-in bar 36 may, at least in the start region 12, have a substantially triangular cross section, as can be seen in
[0084] The first side surface 38 and the second side surface 40 meet in an edge 42 which extends parallel to the conveying direction F and is directed downwardly in the first transverse direction Q1. As a result, the edge 42 may be arranged above the fold between the top flap 10a and the first side wall 6a of the frame 6 and come into contact with the package 4 in the region of the fold. The inclined second side surface 40 permits the folding of the top flap 10a about the edge 42 towards the frame 6.
[0085] The first push-in bar 34 and the second push-in bar 36 are preferably arranged and configured symmetrically to one another relative to a plane of symmetry S. The first movement path B1 and the second movement path B2 are preferably configured symmetrically relative to the plane of symmetry S. The plane of symmetry S is preferably oriented parallel to the conveying direction F and to the first transverse direction Q1. All of the features described with respect to one of the push-in bars 34, 36 may thus equally apply to both push-in bars 34, 36. Moreover, all of the features described with respect to one of the movement paths B1, B2 may equally apply to both movement paths B1, B2. Thus, when features are described which apply to both movement paths B1, B2, it is herein also referred to the movement path B.
[0086] For realizing the movement path B, it is possible to use coupling gears, for example in the form of double rockers, wherein the movement path B can be adapted particularly easily to the conditions in the closing device 2 by the configuration of the coupling gears. As shown in
[0087] The first coupling gear 44 and the second coupling gear 48 are preferably configured and arranged symmetrically relative to the plane of symmetry S. The second coupling gear 48 is described hereinafter in a representational manner on the basis of
[0088] More specifically, the second push-in bar 36 is attached to a first end portion 56a of the third member 56, for example by means of a clamp 62 which secures a clamping portion of the second push-in bar positively and/or non-positively. As a result, the second push-in bar 36 can be easily mounted and replaced. Generally, the clamping portion of the second push-in bar 36 can have a substantially rectangular cross section.
[0089] A second end portion 56b of the third member 56 is connected to a first end portion 52a of the first member 52. A second end portion 52b of the first member 52 is connected to the fourth member 58, wherein the first member 52 is pivotably mounted on the base frame 60 between the first end portion 52a and the second end portion 52b. The fourth member 58 can be mounted eccentrically with respect to an axis of rotation of the second drive 50. The second member 54 is mounted on the base frame 60 in a first end portion 54a and connected to the third member 56 in a second end portion 54b.
[0090] A method for closing foldable packages 4 according to an aspect of the disclosure is described hereinafter with reference to
[0091] As shown in
[0092] As shown in
[0093] Then, the first push-in bar 34 and the second push-in bar 36 are moved along the second movement portion A2 of the movement path B in which the movement path B has a component parallel to the first transverse direction Q1, as shown in
[0094] The movement path B of each push-in bar 34, 36 runs from the outer extreme position to the lower extreme position and from there back to the outer extreme position. The path of the movement path B from the outer extreme position to the lower extreme position may coincide with the path of the movement path B from the lower extreme position to the outer extreme position, such that as little space as possible has to be provided for the movement of the push-in bars 34, 36. Such a movement can be implemented by means of the coupling gears 44, 48.
[0095] By moving the first and the second push-in bar 34, 36 along the second movement portion A2, the bottom flap 8a and the top flap 10a are folded into an intermediate position, which is shown in
[0096] The first support element 26 preferably has a first operative surface 66 (see
[0097] For forming the first gap and the second gap 64, it is preferred that, at least in the start region 12, the first operative surface 66 is oriented parallel to the inclined side surface 40 of the first push-in bar 34 and the second operative surface 68 is oriented parallel to the inclined side surface 40 of the second push-in bar 36. A distance between the inclined side surfaces 40 and the operative surfaces 66, 68 corresponds at least to the material thickness of the bottom flap 8a and the top flap 10a. As a result, in the intermediate position, the bottom flap 8a and the top flap 10a are inclined according to the inclination of the operative surfaces 66, 68 and the inclined side surfaces 40.
[0098] The inclination of the first operative surface 66 and the inclination of the second operative surface 68 relative to the first transverse direction Q1 and the second transverse direction Q2 preferably changes along the conveying direction F until the first operative surface 66 and the second operative surface 68 are oriented substantially parallel to the first transverse direction Q1 and the conveying direction F or perpendicularly to the second transverse direction Q2. The inclination of side surfaces 40 of the first and the second push-in bar 34, 36 may change accordingly, as can be seen in
[0099] In order to fold the bottom flap 8a and the top flap 10a from the intermediate position into an end position, in which they are oriented substantially perpendicularly to the first side wall 6a, the package 4 is conveyed in the conveying direction F by means of the conveying device 16 as can be seen in
[0100] Further, the first push-in bar 34 and the second push-in bar 36 may be configured so as to taper in the conveying direction F, in order to permit the bottom flap 8a and the top flap 10a to approach the frame 6. Accordingly, the first operative surface 66 and the second operative surface 68 approach the conveying path 18 between the first support element 26 and the second support element 30. Finally, the first push-in bar 34 and the second push-in bar 36 end, and the first operative surface 66 and the second operative surface 68 as well as the first and the second gap 64 phase out into the conveying path 18, as can also be seen in
[0101] The first and the second push-in bar 34, 36 remain in the lower extreme position until the package 4 has left the start region 12 in the conveying direction F and has passed the end of the push-in bars 34, 36. Then, a new package 4 may be inserted into the closing device 2 so that the method can be repeated for this new package. To this end, the first push-in bar 34 and the second push-in bar 36 are initially moved from the lower extreme position along the movement path B to the outer extreme position. As soon as the first and the second push-in bar 34, 36 clear a receiver 20 of the conveying device 16, the next package 4 can be inserted into the closing device 2. The first and the second push-in bars 34, 36 return to the outer extreme position and move back towards the lower extreme position, whereby a bottom flap 8a and a top flap 10a of the next package 4 are folded into the intermediate position, as described above.
[0102] As can be seen in
[0103] In this manner, the lower bottom flap 8b and the lower top flap 10b of the packages 4 can be reliably closed, even if they are only accessible with difficulty in the conveying device 16 and the use of conventional deflecting means for closing the flaps 8b, 10b is not possible or only possible with difficulty.
[0104] It goes without saying that the present disclosure is not limited to the embodiments described in detail, and further modifications and alternatives within the scope of the accompanying claims are obvious to a person skilled in the art on the basis of the description of preferred embodiments contained herein.