STRUCTURAL COMPONENT OF A MODULAR SYSTEM AND ASSEMBLY UNIT FOR USE IN STORAGE OR TRANSPORTATION SYSTEMS
20240262568 ยท 2024-08-08
Assignee
Inventors
Cpc classification
B65D11/1846
PERFORMING OPERATIONS; TRANSPORTING
B65D21/0204
PERFORMING OPERATIONS; TRANSPORTING
B65D7/24
PERFORMING OPERATIONS; TRANSPORTING
B65D21/083
PERFORMING OPERATIONS; TRANSPORTING
B65D21/086
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A structural component is provided for use in storage systems, bundling systems, transportation systems, or structural installations. The structural component is plate-shaped or shell-shaped and includes at least three sides, where at least two sides are provided with a coupling unit for structurally connecting the structural component to a further component. The coupling unit includes at least one first locking element and at least one correspondingly designed second locking element. For connecting the structural component to the further component, the first and the second locking element are displaceable relative to one another from a release position into a first locking position upon moving the first locking element or the second locking element in a first locking direction and are displaceable relative to one another from the release position into a second locking position upon moving the first locking element or the second locking element in a second locking direction.
Claims
1. A structural component, wherein: the structural component is plate-shaped or shell-shaped and comprises at least three sides, wherein at least two sides are provided with a coupling unit for structurally connecting the structural component to a further component, wherein the coupling unit comprises at least one first locking element and at least one correspondingly designed second locking element; and for connecting the structural component to the further component, the first locking element and the second locking element are displaceable relative to one another from a release position into a first locking position upon moving the first locking element or the second locking element in a first locking direction and are displaceable relative to one another from the release position into a second locking position upon moving the first locking element or the second locking element in a second locking direction.
2. The structural component according to claim 1, wherein the structural component comprises four sides, each of which comprises one coupling unit, and wherein the structural component has a width or a length in a range of 10 cm to 40 cm.
3. The structural component according to claim 1, wherein the first locking element or the second locking element is integrally formed at the sides.
4. The structural component according to claim 3, wherein the first locking element or the second locking element is arranged point-symmetrically or mirror-symmetrically.
5. The structural component according to claim 1, wherein the coupling unit is configured to provide a rotatory degree of freedom around a pivot axis being parallel to a width direction of the coupling unit in a coupled state in which the coupling unit is engaged with a structurally identical further coupling unit of the further component.
6. The structural component according to claim 5, wherein in the coupled state, the structural component and the further component are pivotable relative to one another about the pivot axis by at least 210?.
7. The structural component according to claim 1, wherein each one of the first locking position and the second locking position constitutes an end position.
8. The structural component according to claim 1, wherein the coupling unit is designed to be connectable to a structurally identical coupling unit of the further component in a form-fitting manner, wherein in a coupled state in which the coupling unit is engaged with the further coupling unit, displacing the first and the second locking element relative to one another causes displacement of further locking elements of the further coupling unit relative to one another.
9. The structural component according to claim 1, wherein the second locking element adjoins a first receiving space at a first side and a second receiving space of the coupling unit at an opposite side, wherein the first locking element at least partially protrudes into the first receiving space in the first locking position and at least partially protrudes into the second receiving space in the second locking position, and wherein the first locking element is arranged adjacent to or spaced apart from the first and the second receiving space in the release position.
10. The structural component according to claim 1, wherein the coupling unit comprises an actuation mechanism configured to transfer an actuation of a control element into an actuation of the at least one first locking element or the at least one second locking element of the coupling unit.
11. The structural component according to claim 10, wherein the actuation mechanism comprises a resistance unit configured to set a minimal actuation force of the actuation element in dependence on a relative position between the first and the second locking element.
12. The structural component according to claim 11, wherein the resistance unit is configured such that, in a state in which the first and the second locking element are arranged relative to one another in at least one of the first locking position, the second locking position, or the release position, the minimal actuation force of the control element is greater compared to a state in which the first and the second locking element are arranged relative to one another in at least one of a position between the first locking position and the release position or a position between the second locking position and the release position.
13. The structural component according to claim 1, wherein the sides and the first and the second locking element of the structural component are made of a same material.
14. The structural component according to claim 13, wherein the sides and the first and the second locking element of the structural component are made of plastic.
15. An assembly unit, comprising at least two interconnected structural components according to 1.
16. The assembly unit according to claim 15, comprising at least five structurally coupled structural components which constitute a container.
17. An assembly unit, comprising: a first and a second plate-shaped or shell-shaped structural component, each of which has at least three sides, wherein at least two sides are provided with correspondingly designed coupling elements, wherein coupling elements of a first side of the first structural component are engaged with correspondingly designed coupling elements of a second side of the second structural component; and a coupling rod which is correspondingly designed to the coupling elements and which releasably couples the coupling elements of the first side to the coupling elements of the second side in a form-fitting manner, wherein the coupling rod comprises a first connecting element at a first end portion and a correspondingly designed second connecting element at an opposing second end portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0074] The present disclosure will be more readily appreciated by reference to the following detailed description when being considered in connection with the accompanying schematic drawings in which:
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
DETAILED DESCRIPTION
[0099] In the following, the present disclosure will be explained in more detail with reference to the accompanying Figures. In the Figures, like elements are denoted by identical reference numerals and repeated description thereof may be omitted in order to avoid redundancies.
[0100]
[0101] In the shown configuration, the structural component 10 is plate-shaped. In some embodiments, the structural component 10 may be shell-shaped. The structural component 10 includes four sides 12, wherein an angle included between two adjacent sides is 90?. The structural component 10 has a length and width of 40 cm and a thickness of 1.6 cm.
[0102] Each side 12 is provided with a coupling unit 14. In the shown configuration, the different sides 12 and different coupling units 14 of the structural component 10 are structurally identical, i.e. are identical in construction. The sides 12 form a frame which encloses and thus laterally delimits an inner section 16 of the structural component 10. In the shown configuration, the inner section 16 is integrally connected to the frame formed by the sides 12. In some embodiments, the inner section 16 is provided in the form of a plate-like structure provided with regular recesses, in particular a grid-like structure. In some embodiments, the inner section 16 is provided with a further recess forming a handle 18. In some embodiments, the inner section may be detachably and interchangeably received in and connected to the frame. In some embodiments, the inner section may be made of a transparent material and/or be designed in the form of a solid plate.
[0103] In the shown configuration, the structural component 10 is made of a single material. In other words, all elements of the structural component 10 are made of the same material, more specifically of a plastic material, in particular polypropylene. In addition to elements shown in the configuration depicted in
[0104] The structural component 10 is configured to be coupled to other components via its sides 12, in particular to structurally identical further structural components. For enabling such structural coupling, i.e. for structurally connecting the structural component to a further component, the coupling units 14 are provided. In other words, the coupling units 14 are configured for structurally connecting, in particular form-fittingly connecting, the structural component 10 to further components, in particular to a further structural component of the modular system.
[0105] For better visualization of the coupling units 14, a longitudinal section of the structural component 10 is shown in
[0106] As depicted in
[0107] The first locking elements 20 are provided in the form of a cylindrical pin or bolt whose longitudinal axis extends parallel to a width direction X of the side 12 and the coupling unit 14. The second locking elements 22 are formed by projections protruding from the side 12 in a front end direction Y. In some embodiments, each second locking element 22 is provided with a through hole which is correspondingly designed to the first locking elements 20. The through holes extend along the width direction X of the coupling unit 14 and serve as receiving seats or spaces for the first locking elements 22.
[0108] The first locking elements 20 are displaceable relative to the second locking elements 22, in particular translationally movable along the width direction X of the coupling unit 14. In other words, the first locking elements 20 are slidably mounted, in particular translationally supported, within the structural component 10. The second locking elements 22 are integrally formed at the side 12 and accordingly are not displaceable relative thereto. The first locking elements 20 are displaceable relative to the second locking elements 22 into different positions. More specifically, the first locking elements 20 are movable relative to the second locking elements 22 between a first locking position, a release position and a second locking position.
[0109] In the shown configuration, the coupling units 14 and correspondingly their components are provided such that they are arranged point-symmetrically, as can be gathered from
[0110]
[0111] For providing a form-fit connection between the structural component 10 and the further component, the first locking elements 20 are displaceable relative to the second locking elements 22 from the release position into the first locking position by actuating, in particular by moving, the first locking elements 20 relative to the second locking elements 22 in a first locking direction L1, as indicated by an arrow in
[0112] In some embodiments, for providing the form-fit connection, the first locking elements 20 are displaceable relative to the second locking elements 22 from the release position into the second locking position by actuating, in particular by moving, the first locking elements 20 relative to the second locking elements 22 in a second locking direction L2, as indicated by a further arrow in
[0113] In the shown configuration, the first locking direction L1 and the second locking direction L2 point in opposite directions. In some embodiments, the first locking direction L1 and the second locking direction L2 are arranged parallel to the width direction X. In some embodiments, the first locking direction L1 and the second locking direction L2 are arranged perpendicular to the front end direction Y and to a thickness direction Z of the coupling unit 14.
[0114] As can be gathered from
[0115] As can be gathered from
[0116] The actuation mechanism 26 comprises a bar 30 which is movably mounted along the width direction X of the coupling unit 14. The first locking elements 20 are fixedly connected to the bar 30 at different positions via coupling pins 32. The control element 28 comprises two hollow cylindrical projections protruding from opposite sides of the bar 30 along the thickness direction Z. The two hollow cylindrical projection are guided in a respective recess 34 on opposite faces of the side 12, as shown in
[0117] The control element 28 may be moved gradually between three positions. More specifically, the control element 28 may be moved between two end positions and an intermediate position. In a first end position, as shown in
[0118] As shown in
[0119] By this configuration, the resistance unit 36 is designed such that, in a state in which the first locking elements 20 are disposed relative to the second locking elements 22 in any one of the first locking position, the second locking position and the release position, the minimum actuation force of the control element 28 is greater compared to states in which the first locking elements 20 are disposed relative to the second locking elements 22 between the first locking position and the release position or between the second locking position and the release position.
[0120] In some embodiments, the coupling unit 14 or the structural component 10 may comprise a blocking mechanism or blocking unit configured to block displacement of the first locking elements 20 relative to the second locking elements 22. For doing so, the blocking unit may fix a position of the control element 28. For example, the blocking unit may be provided in the form of a closure cap that is form-fittingly connectable to the recess 34 and the hollow cylindrical projection disposed therein to fix the hollow cylindrical projection and thus the control element 28 relative to the recess 34. In some embodiments, the blocking unit may be configured to create a releasable form-fit or force-fit connection with the bar 30 so as to fix the first locking elements 20 relative to the second locking elements 22. The blocking unit may further comprise a lock device to prevent unauthorized or unintended actuating of the control element 28. For example, the lock device may be configured to allow an actuation of the blocking unit using a mechanical or electronic key, whereas an actuating without a key is locked.
[0121] As set forth above, the structural component 10 is intended to be structurally coupled to component of the modular system which may have an identical or different design. In the following, with reference to
[0122] At first, the structural component 10 and the further structural component 10 are provided. The coupling units 14, 14, which are to be coupled to one another, are each set in the release position, i.e. the first locking elements 20, 20 of the coupling unit 14 and the further coupling unit 14 are arranged in the release position. Thereafter, the coupling units 14, 14 to be coupled are positioned into the engagement state, as shown in
[0123] Starting from the engagement state, the coupling units 14, 14 to be coupled may each be brought into the locking state by adjusting the locking elements 20, 22, 20, 22 to either the first or the second locking position. The coupling units 14, 14 are designed such that, by displacing the locking elements 20, 22 of the coupling unit 14 relative to each other into their first or second locking position, the locking elements 20, 22 of the further coupling unit 14 are caused to be displaced relative to one another into their second or first locking position. In other words, in the engagement state of the coupling unit 14 and the further coupling unit 14, displacing the position of the first and the second locking elements 20, 22 of the coupling unit 14 relative to one another causes the further locking elements 20, 22 of the further coupling unit 14 to be displaced relative to one another. This is achieved by having the first locking elements 20 of the coupling unit 14 pressing against the further first locking elements 20 of the further coupling unit 14. Thus, upon displacing the control element 28, the coupling unit 14, i.e. its locking elements 20, 22, are brought into the first locking position and the further coupling unit 14, i.e. its locking elements 20, 22, are brought into the second locking position, as shown in
[0124] Each one of
[0125]
[0126]
[0127]
[0128]
[0129] A fourth structural component 10d has a width which is smaller than the width of the second structural component 10b, in particular a width smaller by at least the thickness of the structural components 10a-10e. By this configuration, it is enabled that one side 12 of the first structural component 10a can be coupled and locked to two fourth structural components 10d which are arranged next to one another in a plane, wherein the two fourth structural components 10d are not interconnected via their longer sides 12. A fifth structural component 10e has a width and a length which are smaller than the width and length of the third structural component 10c, specifically a width and length smaller by at least the thickness of the structural components 10a-10e.
[0130] Based on the shown modular system, a large number of different assemblies or objects can be built using the five different structural components 10a-e.
[0131]
[0132] In some embodiments, the modular system allows to easily create boxes or crates adapted to the shape of goods to be transported. This is exemplary shown in
[0133] As shown in
[0134] The folding connectors 52, 54 comprise a first row of further locking elements 56 and a second row of further locking elements 56 arranged offset from the first row. The further locking elements 56 are formed by projections, each of which is provided with a through hole designed correspondingly to the first locking elements 20. As such, the further locking elements 56 are designed similar to the second locking elements 22.
[0135] The first row of further locking elements 56 is configured to be form-fittingly connected to a coupling unit 14 of any first structural component of the modular system. The second row of locking elements 56 is configured to be form-fittingly connected to a coupling unit 14 of any second structural component of the modular system, as indicated by arrows in
[0136] The folding connectors 52, 54 enable the provision of foldable boxes or crates. An example of such an assembly unit 42e in the form of a foldable crate is shown in
[0137] The modular system comprises further connectors 58 by means of which two structural components may be structurally coupled to one another via their inner portions 16. In this way, boxes formed by the structural components 10a-10e can be connected to one another, as shown in
[0138]
[0139] The modular system further comprises a first and a second strut 60, 62, the second strut 62 being half as long as the first strut 60. The struts 60, 62 are intended to be arranged between and to be connected to two inner portions 16 of opposing structural components 10a-10e. For doing so, the connectors 58 may be used. Specifically, the ends of the struts 60, 62 can be received in a recess provided in the plugs of the connector 58. In some embodiments, further connectors 64 of the modular system may be used which allow the struts 60, 62 to be fastened centrally between two recesses of the inner portion 16 of the structural component 10a-10e. The further connectors 64 have an elongated bridge on which a hollow cylindrical plug is arranged centrally on one side and on the opposite side two further hollow cylindrical plugs are arranged in the region of the end portions of the bridge. The struts 60, 62 may be intended to increase the mechanical stability of an assembly unit and/or to subdivide an accommodation space of an assembly unit, as shown in
[0140]
[0141] The further assembly unit 66a comprises a plurality of plate-shaped or shell-shaped further structural components 68, each having four further sides 70. Each side 70 is provided with correspondingly designed coupling elements 72. The coupling elements 72 of a first further aside 70 of a first further structural component 68 are in engagement with the correspondingly designed coupling elements 72 of a second further side 70 of a second further structural component 68, as shown in
[0142] In some embodiments, the further assembly unit 66a comprises coupling rods 74 which are designed correspondingly to the coupling elements 72 and which are configured to form-fittingly connect the coupling elements 72 of two engaged further structural components 68. For doing so, a coupling rod 74 is guided through mutually aligned recesses, specifically cylindrical recesses, in the coupling elements 72, as indicated by an arrow A in
[0143]
[0144] The container is further provided with a lid formed by a further structural component 68, as shown in
[0145] The coupling rod 74 comprises a first coupling element 76 at a first end portion and a correspondingly designed second coupling element 78 at a second end portion opposite to the first end portion, as shown in
[0146] In the shown configuration, the first coupling element 76 is provided in the form of a threaded rod and the second coupling element 78 is provided in the form of a threaded bore corresponding thereto. By this configuration, a plurality of coupling rods 74 can be screwed together. In the area of the first and the second connecting element 76, 78, the coupling rod 74 may have a cross-sectional profile with a non-circular outer contour. For example, the outer contour of the cross-sectional profile may be provided in the form of a polygon, such as a quadrangle or hexagon.
[0147] The first and the second coupling element 76, 78 of the coupling rod 74 enable that a plurality of further structural components 68 arranged in a plane can be coupled together and released from each other with reduced effort, as shown in
[0148] It will be obvious for a person skilled in the art that these embodiments and items only depict examples of a plurality of possibilities. Hence, the embodiments shown here should not be understood to form a limitation of these features and configurations. Any possible combination and configuration of the described features can be chosen according to the scope of the disclosure.