TURF MAINTENANCE IMPLEMENT WITH RELEASABLE TOOL HOUSING FOR INTERCHANGEABLE ROTARY TOOLS
20240263411 ยท 2024-08-08
Assignee
Inventors
Cpc classification
A01G20/43
HUMAN NECESSITIES
International classification
Abstract
A turf maintenance implement for collecting landscape debris from the ground includes a frame, a hopper assembly mounted to the frame, a debris loading duct, a rotary tool housing, and a drive assembly. The debris loading duct is connected to the frame and is in communication with the hopper assembly. The debris loading duct includes a first latch portion of at least one manually operable latch mechanism connected thereto. The rotary tool housing includes a rotary tool rotatably mounted thereto, and a second latch portion of the at least one manually operable latch mechanism connected thereto. The rotary tool housing is selectively detachable from the debris loading duct by releasing the first latch portion of the at least one manually operable latch mechanism from the at least one second latch portion. The drive assembly is connectable to a power source and drivingly and releasably connected to the rotary tool.
Claims
1. A turf maintenance implement, comprising: a frame; a hopper assembly mounted to the frame; a debris loading duct connected to the frame and in communication with the hopper assembly, the debris loading duct having a first portion of at least one releasable connector connected thereto; a rotary tool housing having a rotary tool rotatably mounted thereto, the rotary tool housing having a second portion of the at least one releasable connector connected thereto, the rotary tool housing being selectively detachable from the debris loading duct by releasing the first portion of the at least one releasable connector from the second portion of the at least one releasable connector; and a drive assembly connectable to a power source and drivingly and releasably connected to the rotary tool.
2. The turf maintenance implement as in claim 1 wherein the rotary tool is selected from a group consisting of: a rotary broom, a flail rotor, and a verticut rotor.
3. The turf maintenance implement as in claim 1, wherein the at least one releasable connector comprises a latch and the first portion is an over-center latch mechanism and the second portion is a catch engageable by the over-center latch mechanism.
4. The turf maintenance implement as in claim 1 wherein at least one height adjustable roller is connected to the rotary tool housing in spaced relation in front of the rotary tool housing.
5. The turf maintenance implement as in claim 1, wherein the rotary tool housing further includes a plurality of primary mounting brackets disposed along a front wall of the rotary tool housing, a left-side secondary mounting bracket disposed along a left-hand side of the rotary tool housing and a right-side secondary mounting bracket disposed along a right-hand side of the rotary tool housing, each of the primary and secondary mounting brackets configured to hold a roller assembly including a roller.
6. The turf maintenance implement as in claim 5, wherein each of the left-side secondary mounting bracket and the right-side secondary mounting bracket are configured to hold the roller of the roller assemblies secured thereto in a substantially perpendicular orientation relative to the orientation of the roller of the roller assemblies held by the primary mounting brackets.
7. The turf maintenance implement as in claim 5, wherein each roller assembly includes an elongate shank having a plurality of vertically spaced pin receiving holes formed therein, such that the roller is height-adjustable.
8. The turf maintenance implement as in claim 1, wherein the rotary tool implement is configured to be towed behind a vehicle, and the power source is a power take-off connected to the vehicle.
9. A turf maintenance implement for removing and collecting landscape debris from the ground, comprising: a hopper assembly pivotally connected to a frame, the hopper assembly being configured to hold landscape debris therein; a debris loading duct connected to and in communication with the hopper assembly, the debris loading duct being height-adjustable relative to the frame and having a first portion of at least one releasable connector disposed on a perimeter thereof; a rotary tool housing comprising: a rotary tool rotatably mounted thereto; a flexible skirt extending downwardly along a perimeter thereof; and a second portion of the at least one releasable connector disposed on a perimeter thereof; and a drive assembly connectable to a power source and drivingly and releasably connected to the rotary tool; wherein the rotary tool housing is selectively detachable from the debris loading duct by releasing the first portion of the at least one releasable connector from the at least one second portion of the at least one releasable connector; and wherein the debris loading duct and the rotary tool housing are height-adjustable relative to the frame.
10. The turf maintenance implement as in claim 9, wherein the first portion is an over-center latch mechanism and the second portion is a catch engageable by the over-center latch mechanism.
11. The turf maintenance implement as in claim 9, wherein the at least one releasable connector is a first portion and a second portion of a first releasable connector disposed on a left-hand side of the debris loading duct and a left-hand side of the rotary tool housing and a first portion and a second portion of a second releasable connector disposed on a right-hand side of the debris loading duct and a right-hand side of the rotary tool housing.
12. The turf maintenance implement as in claim 9 wherein at least one height adjustable roller is connected to the rotary tool housing in spaced relation in front of the rotary tool housing.
13. The turf maintenance implement as in claim 9, wherein the rotary tool housing further includes a plurality of primary mounting brackets disposed along a front wall of the rotary tool housing, a left-side secondary mounting bracket disposed along a left-hand side of the rotary tool housing and a right-side secondary mounting bracket disposed along a right-hand side of the rotary tool housing, each of the primary and secondary mounting brackets configured to hold a roller assembly including a roller.
14. The turf maintenance implement as in claim 13, wherein each of the left-side and right-side secondary mounting brackets are each configured to hold the roller of the roller assemblies secured thereto in a substantially perpendicular orientation relative to the orientation of the roller of the roller assemblies held by the primary mounting brackets.
15. The turf maintenance implement as in claim 13, wherein the roller is height-adjustable relative to the rotary tool housing.
16. The turf maintenance implement as in claim 9, wherein the turf maintenance implement is configured to be towed behind a vehicle, and the power source is a power take-off connected to the vehicle.
17. A method of removing a rotary tool of a turf maintenance implement, the method comprising: providing a turf maintenance implement configured to remove landscape debris from the ground, the turf maintenance implement comprising: a height-adjustable debris loading duct connected to a hopper assembly, the debris loading duct having a first portion of at least one releasable connector; a first rotary tool housing having a rotary tool rotatably mounted thereto, the first rotary tool housing having a second portion of the at least one releasable connector connected thereto with the second portion connected to the first portion of the at least one releasable connector, a left-side roller mounted on a left-hand side of the first rotary tool housing and a right-side roller mounted on a right-hand side of the first rotary tool housing; and a drive assembly connectable to a power source and drivingly and releasably coupled to the rotary tool; decoupling the drive assembly from the rotary tool; positioning the first rotary tool housing such that the left-side roller and the right-side roller are in contact with the ground; decoupling the first portion of the at least one releasable connector from the second portion of the at least one releasable connector; and rolling the first rotary tool housing with the first rotary tool rotatably mounted therein out from under the debris loading duct on the at least one left-side roller and the at least one right-side roller.
18. The method as in claim 17 further comprising: providing a second rotary tool housing having a second rotary tool rotatably mounted thereto, the second rotary tool housing having a second portion of the at least one releasable connector connected thereto, a left-side roller mounted on a left-hand side of the second rotary tool housing and a right-side roller mounted on a right-hand side of the second rotary tool housing; rolling the second rotary tool housing with the second rotary tool rotatably mounted therein under the debris loading duct such that the first portion of the at least one releasable connector disposed on the debris loading duct is vertically aligned with the second portion of the at least one releasable connector disposed on the second rotary tool housing; adjusting the height of the debris loading duct until the debris loading duct abuts the second rotary tool housing; coupling the first portion of the at least one releasable connector disposed on the debris loading duct to the second portion of the at least one releasable connector disposed on the second rotary tool housing; and coupling the drive assembly to the second rotary tool.
19. The method as in claim 18 further comprising: removing the left-side roller from the left-hand side of the second rotary tool housing and mounting the left-side roller to extend in front of the second rotary tool housing; and removing the right-side roller from the right-hand side of the secondary rotary tool housing and mounting the right-side roller to extend in front of the second rotary tool housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Illustrative embodiments of the present disclosure are described in detail below with reference to the attached drawing figures.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0021] As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. The drawings constitute a part of this specification and include exemplary embodiments of the present invention and illustrate various objects and features thereof.
[0022] Certain terminology will be used in the following description for convenience in reference only and will not be limiting. For example, the words upwardly, downwardly, leftwardly, and rightwardly will refer to directions in the drawings to which the reference is made. The words inwardly and outwardly will refer to directions toward and away from, respectively, the geometric center of the embodiment being described and designated parts thereof. Said terminology may include the words specifically mentioned, derivatives thereof, and words of a similar import.
[0023] Referring to
[0024] The detachable rotary tool housing 112, shown in
[0025] In the embodiment shown, the detachable rotary tool housing 112 is formed as a rectangular frame 120 including front and rear walls or panels 121 and 122 and left and right sidewalls or side panels 123 and 124. The frame 120 is open through the top and bottom. Ends of the tool or broom axle 118 extend through holes (not shown) formed in the left and right side panels 123 and 124 of the frame 120 and are rotatably supported in bearings (not shown) mounted on the side panels 123 and 124. A skirt or curtain 126 extends along and depends from a lower perimeter of the rectangular frame 120 to contain excess debris. The skirt 126 may be fashioned from a flexible or polymeric material.
[0026] Referring to
[0027] Referring again to
[0028] Referring to
[0029] Secondary roller mounting brackets 170 and 171 are mounted on the sides of the detachable rotary tool housing 112, with one secondary roller mounting bracket 170 and 171 disposed on each side of the rotary tool housing 112. The secondary roller mounting brackets 170 and 171 (as best seen in
[0030] Referring now to
[0031]
[0032] Similar to
[0033] The rotary tool housings 112, 212, and 312 with their respective rotary tools, namely broom 114, flail rotor 214, and verticutter 314 respectively, may be used interchangeably with the turf maintenance implement 100, depending on the application or user preference. Compared to existing solutions for changing out the rotary tool, a selected one of the rotary tool housings 112, 212 or 312 with the associated rotary tool can be changed with a limited number of tools and is a straightforward process. The following process is exemplary in nature, and it shall be understood that not all steps described herein must be performed in the order disclosed. Some embodiments may require a different number of steps than the method disclosed, without necessarily departing from the scope of the invention.
[0034] When changing between rotary tool housing 112, 212, or 312, the user must stop operation of the turf maintenance implement 100, such that the drive assembly 130 is not engaged. First, the user must remove the drive chain 132 from at least the rotary tool axle sprocket 136 connected to the rotary tool axle 118, 218, or 318. It may be desirable for a user to raise the rotary tool housing 112, 212, or 312 to its maximum height, providing as much ground clearance as possible. To remove the chain 132, the user may have to remove at least the lower shielding panel 154 and in a preferred embodiment, the upper shielding panel 152, such as in
[0035] Upon removing the chain 132, the user may initially reinstall the lower shielding panel 154 then remove a first anti-scalp roller assembly 156, preferably the leftmost or rightmost roller assembly 156, from a primary mounting bracket 166, and then place the shank 162 of the same anti-scalp roller assembly 156 into one of the secondary mounting brackets 170 or 171 on the rotary tool housing 112, 212 or 312 and secure the roller assembly 156 in place. This may be done with locking pin 168, which may be similarly taken from the primary bracket 166 and inserted through the pin receiving holes 172 disposed on the secondary bracket 170 or 171 and a selected pin receiving hole 164 in the roller assembly shank 162. It may be advantageous for the user to secure the roller 158 at a relatively lower height in the secondary bracket 170 or 171 compared to the primary bracket 166, such that the roller 158 is closer to the ground than before, and, preferably, the lowermost point of the roller 158 is below the lowermost point of the housing skirt 126. The roller 158 is oriented substantially perpendicular to its original (primary) orientation, as shown in
[0036] With the rotary tool housing 112 now in contact with the ground (via the side-mounted rollers 158), the rotary tool housing 112 can be safely detached from the rest of the turf maintenance implement 100. This can be achieved by removing the upper pin 196 of each of the four respective latch assemblies 176 and pivoting the latch levers 182 outward and downward about the lower pivot pins 184 to advance the latch bails 186 downward and away from the catches 188. When this has been completed with each toggle latch mechanism 177, the rotary tool housing 112, 212, or 312 is completely detached from the debris loading duct 110. The debris loading duct 110 may then be raised and the rotary tool housing 112, 212 or 312 rolled laterally out from under the debris loading duct 110 so that a second rotary tool housing 112, 212 or 312 with roller assemblies 156 attached to the left and right sides and with a different tool or replacement tool may be rolled under the debris loading duct 110 for attachment thereto.
[0037] For attachment of the second rotary tool housing 112, 212 or 312 to the debris loading duct 110, the above-described steps may be performed essentially in reverse. For example, the new rotary tool housing 112, 212 or 312 is rolled under the debris loading duct 110, the debris loading duct 110 is lowered to abut against the second rotary tool housing 112, 212 and 312 and then the latch levers 182 of the latch mechanisms 177 are pivoted upward to draw the associated latch bails 186 upward and into contact with a respective one of the catches 188. As the latch levers 182 are pivoted to the over-centered position the bails 186 draw the catches 188 and attached frame 120 upward against a lower end of the debris loading duct 110. The latch levers 182 are then secured in the over-centered position using locking pins 196. The side-mounted roller assemblies 156 in the secondary mounting brackets 170 and 171 may then be removed and placed in a respective one of the primary mounting brackets 166. The drive assembly 130 may then be re-engaged with the rotary tool 114, 214 or 314 as described above, before the debris loading duct 110 and attached rotary tool housing 112, 212, or 312 may then be lowered and the turf maintenance implement 100 may then resume operation using the new rotary tool housing 112, 212, or 312 and associated rotary tool 114, 214 or 314.
[0038] In an alternative embodiment, the same rotary tool housing 112 is used for each of the rotary tools 114, 214 and 314. After the rotary tool housing 112 is separated from the debris loading duct 110, as described previously, the rotary tool 114, 214 or 314 and the axle 118, 218 or 318 and attached sprocket 136 are removed from the frame 120 and replaced with different or replacement rotary tool 114, 214 or 314 and its axle 118, 218 or 318 and sprocket 136. The rotary tool housing 112 with the alternative or replacement rotary tool 114, 214 or 314 secured thereto is then reattached to the debris loading duct 110 as described previously.
[0039] It is to be understood that while certain forms of the present invention have been illustrated and described herein, it is not to be limited to the specific forms or arrangement of parts described and shown. As used in the claims, identification of an element with an indefinite article a or an or the phrase at least one is intended to cover any device assembly including one or more of the elements at issue. Similarly, references to first and second elements is not intended to limit the claims to such assemblies including only two of the elements, but rather is intended to cover two or more of the elements at issue. Only where limiting language such as a single or only one with reference to an element, is the language intended to be limited to one of the elements specified, or any other similarly limited number of elements.