Industrial textile for manufacturing a fibrous web
11505897 · 2022-11-22
Assignee
Inventors
- Hannu Martikainen (Espoo, FI)
- Tania Rautio (Espoo, FI)
- Mari Seppänen (Espoo, FI)
- Seppo Taipale (Espoo, FI)
Cpc classification
International classification
D03D13/00
TEXTILES; PAPER
Abstract
An industrial textile (6) for manufacturing a fibrous web has first machine direction yarns (1) on the front side (7) which bind to first cross-machine direction yarns (4) in a first pattern, while second machine direction yarns (2) on the back side bind to second cross-machine direction yarns (5) in a second pattern. Third machine direction yarns (3) bind to the first cross-machine direction yarns (4) and the second cross-machine direction yarns (5) in a third pattern. The third pattern has at least one interlacing point (71) on the front side where one of the third machine direction yarns (3) passes over one of the first cross-machine direction yarns (4) and at least one interlacing point (72) on the back side (8) where the same third machine direction yarn (3) passes under one of the second cross-machine direction yarns (5).
Claims
1. An industrial textile (6) for manufacturing a fibrous web, the industrial textile (6) having a front side (7) and a back side (8), the industrial textile (6) having a bind and comprising: first machine direction yarns (1), second machine direction yarns (2), third machine direction yarns (3), first cross-machine direction yarns (4), second cross-machine direction yarns (5), wherein the first machine direction yarns (1) on the front side (7) of the industrial textile (6) bind to the first cross-machine direction yarns (4) according to a first pattern, the second machine direction yarns (2) on the back side of the industrial textile bind to the second cross-machine direction yarns (5) according to a second pattern, the third machine direction yarns (3) bind to the first cross-machine direction yarns (4) and the second cross-machine direction yarns (5) according to a third pattern, the third machine direction yarns (3) are configured to extend side by side with the first machine direction yarns (1) on the front side (7) of the industrial textile (6) and form an integral part of the bind, the third pattern comprises interlacing points (71) on the front side (7) of the industrial textile (6), the interlacing point (71) is configured to form when one of the third machine direction yarns (3) is configured to pass over one of the first cross-machine direction yarns (4), the third pattern comprises interlacing points (72) on the back side (8) of the industrial textile (6), the interlacing point (72) is configured to form when the same third machine direction yarn (3), which is configured to pass over the first cross-machine direction yarn (4), is configured to pass under one of the second cross-machine direction yarns (5), a common interlacing point (91) is configured to form when a first machine direction yarn (1), which is adjacent to the third machine direction yarn (3) that is configured to pass over one of the first cross-machine direction yarns (4), under the preceding first cross-machine direction yarn (4) and under the following first cross-direction yarn (4) on the front side (7) of the industrial textile (6), is configured to pass over the same first cross-machine direction yarn (4) as the third machine direction yarn (3), under the preceding first cross-machine direction yarn (4) and under the following first cross-direction yarn (4), and the common interlacing point (91) is configured to form at least twice within the second pattern.
2. The industrial textile of claim 1, wherein the first pattern comprises the first machine direction yarns (1) and the first cross-machine direction yarns (4) which are configured in the following manner: Each first machine direction yarn (1) repeatedly passes under one first cross-machine direction yarn (4) and over one first cross-machine direction yarn (4), the first machine direction yarns (1) next to each other are arranged in such a manner that when a coincidentally selected first machine direction yarn (1) is under a first cross-machine direction yarn (4) a first machine direction yarn (1) next to the coincidentally selected first machine direction yarn (1) is above the first cross-machine direction yarn (4).
3. The industrial textile of claim 1, wherein the second pattern comprises the second machine direction yarns (2) and second cross-machine direction yarns (5) which are configured in the following manner: Each second machine direction yarn (2) repeatedly passes over twelve second cross-machine direction yarns (5), under one second cross-machine direction yarn (5), over two second machine direction yarns (5) and under one second cross-machine direction yarn (5), the second pattern having an offset of ±6.
4. The industrial textile of claim 1, wherein the third pattern comprises the third machine direction yarns (3), the first cross-machine direction yarns (4) and the second cross-machine direction yarns (5) which are configured in the following manner: Each third machine direction yarn (3) passes under three first cross-machine direction yarns (4) and over one first cross-machine direction yarn (4) on the paper side of the industrial textile and it passes under one second cross-machine direction yarn (5) on the machine side every second time when it passes under three first cross-machine direction yarns (4).
5. The industrial textile of claim 1, wherein the ratio of the first cross-machine direction yarns (4) to the second cross-machine direction yarns (5) is 3:2.
6. The industrial textile of claim 1, wherein the first pattern comprises the first machine direction yarns (1) and the first cross-machine direction yarns (4) which are configured in the following manner: Each first machine direction yarn (1) passes below three first cross-machine direction yarns (4) and over one first machine direction yarn (4), the first pattern having an offset of ±1.
7. The industrial textile of claim 6, wherein the second pattern comprises the second machine direction yarns (2) and the second cross-machine direction yarns (5) which are configured in the following manner: Each second machine direction yarn (2) passes under one second cross-machine direction yarn (5), over four second cross-machine direction yarns (5), under one cross-machine direction yarn (5) and over two second cross-machine direction yarns (5), the second pattern having an offset of ±1.
8. The industrial textile of claim 6, wherein the third pattern comprises the third machine direction yarns (3), the first cross-machine direction yarns (4) and the second cross-machine direction yarns (5) which are configured in the following manner: Each third machine direction yarn (3) passes under three first cross-machine direction yarns (4) and over one first cross-machine direction yarn (4) and it passes under one second cross-machine direction yarn (5) every second time when it passes under three first cross-machine direction yarns (4).
9. The industrial textile of claim 8, wherein the ratio of the first cross-machine direction yarns (4) to the second cross-machine direction yarns (5) is 3:2.
10. The industrial textile of claim 7, wherein the second pattern comprises second machine direction yarns (2) and second cross-machine direction yarns (5) which are configured in the following manner: Each second machine direction yarn (2) passes under one second cross-machine direction yarn (5) and over seven second cross-machine direction yarns, the second pattern having an offset of ±5.
11. The industrial textile of claim 7, wherein the third pattern comprises the third machine direction yarns (3), the first cross-machine direction yarns (4) and the second cross-machine direction yarns (5) which are configured in the following manner: Each third machine direction yarn (3) passes under three first cross-machine direction yarns (4) and over one first cross-machine direction yarn (4) and it passes under one second cross-machine direction yarn (5) every second time when it passes under three first cross-machine direction yarns (4).
12. The industrial textile of claim 7, wherein the ratio of the first cross-machine direction yarns (4) to the second cross-machine direction yarns (5) is 1:1.
13. The industrial textile of claim 1, wherein the first pattern comprises first machine direction yarns (1) and first cross machine direction yarns (4) which are configured in the following manner: Each first machine direction yarn (1) passes over one first cross-machine direction yarn (4), under two first cross-machine direction yarns (4), over one first cross-machine direction yarns (4) and under four first cross-machine direction yarns (4).
14. The industrial textile of claim 13, wherein the second pattern comprises second machine direction yarns (2) and second cross-machine direction yarns (5) which are configured in the following manner: Each second machine direction yarn (2) passes under one second cross-machine direction yarn (5) and over seven second cross-machine direction yarns (5).
15. The industrial textile of claim 13, wherein the third pattern comprises third machine direction yarns (3), first cross-machine direction yarns (4) and second cross-machine direction yarns (5) which are configured in the following manner: Each third machine direction yarn (3) passes under four first cross-machine direction yarns (4), over one first cross-machine direction yarn (4), under two cross-machine direction yarns (4) and over one first cross-machine direction yarn (4) and it passes under one second cross-machine direction yarn (5) every second time when it passes under four first cross-machine direction yarns (4).
16. The industrial textile of claim 13, wherein the second cross-machine direction yarn (5) passes under two second machine direction yarns (2) and under two third machine direction yarns (3), over one second cross-machine direction yarn (2), under one third machine direction yarn (1) and one second machine direction yarn (2), over one third machine direction yarn (3), under four second machine direction yarns (2) and under four third machine direction yarns (3).
17. The industrial textile of claim 13, wherein the first cross-machine direction yarn (4) passes over three first machine direction yarns (1) and under one first machine direction yarn (1) and it passes under one third machine direction yarn (3) when it passes one first machine direction yarn (1).
18. The industrial textile of claim 13, wherein the ratio of the first cross-machine direction yarns (4) to the second cross-machine direction yarns (5) is 2:1.
19. The industrial textile of claim 1, wherein a common interlacing point (92) is configured to form when a second machine direction yarn (2), which is adjacent to the third machine direction yarn (3) that is configured to pass under one of the second cross-machine direction yarns (5) on the back side (8) of the industrial textile (6), is configured to pass under the same second cross-machine direction yarn (5) as the third machine direction yarn (3).
20. The industrial textile of claim 1, wherein a second machine direction yarn (2) is in a vicinity of a third machine direction yarn (3) in such a manner that there is at least one machine direction yarn between the second machine direction yarn (2) and the third machine direction yarn (3) and a common interlacing point (92) is configured to form when the second machine direction yarn (2) that is configured to pass under one of the second cross-machine direction yarns (5) on the back side (8) of the industrial textile (6), is configured to pass under the same second cross-machine direction yarn (5) as the third machine direction yarn (3).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following the invention will be described in greater detail by means of preferred embodiments with reference to the attached drawings.
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14)
(15) The first machine direction yarns 1 and the first cross-machine direction yarns 4 form a first pattern. The first pattern has an offset of ±2. The second machine direction yarns 2 and the second cross-machine direction yarns 5 form a second pattern. The second pattern has an offset of ±5. The third machine direction yarns 3, the first cross-machine direction yarns 4 and the second cross-machine direction yarns 5 form a third pattern. The third pattern has an offset of ±5. The interlacing points on the front side of the industrial textile has an offset of ±2.
(16) The industrial textile is bound together by the third machine direction yarns 3, the first cross-machine direction yarns 4 and the second cross-machine direction yarns 5. The third machine direction yarns 3 are an integral part of the bind on the front and back side of the industrial textile 6, i.e., the bind of the front side and the bind of the back side are incomplete without the third machine direction yarns 3.
(17) In
(18) In
(19) In
(20) When the third machine direction yarn 3 passes under the four first cross-machine direction yarns 4b, 4c, 4d, 4e it also passes under one second cross-machine direction yarn 5b.
(21) In
(22) In
(23) In
(24) When the third machine direction yarn 3 passes under the four first cross-machine direction yarns 4l, 4m, 4n, 4o, it also passes under one second cross-machine direction yarn 5g.
(25) In
(26) In
(27) In
(28) When the third machine direction yarn 3 passes under the four first cross-machine direction yarns 4f, 4g, 4h, 4i, it also passes under one second cross-machine direction yarn 5d.
(29) In
(30) In
(31) The industrial textile 6 of
(32)
(33)
(34) The machine direction yarns MDY, i.e. the first machine direction yarns 1, the second machine direction yarns 2 and the third machine direction yarns 3, are shown under
(35) The first machine direction yarns 1 and the first cross-machine direction yarns 4 form the front side of the industrial textile 6.
(36) The second machine direction yarns 2 and the second cross-machine direction yarns 5 form the back side of the industrial textile 6.
(37) The third machine direction yarns 3, the first cross-machine direction yarns 4 and the second cross-machine direction yarns 5 interweave the front side and the back side together.
(38) The third machine direction yarns 3 and the first machine direction yarns 1 have common interlacing points 91 on the front side of the industrial textile 6. The whole surface of the industrial textile 6 is covered by the interlacing points 91. Examples of the interlacing points 91 are shown in
(39) The third machine direction yarns 3 and the second machine direction yarns 1 have common interlacing points 92 on the back side of the industrial textile 6. The whole surface of the industrial textile 6 is covered by the interlacing points 92. Examples of the interlacing points 92 are shown in
(40)
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(42) The weft ratio of the industrial textile 6 of
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(44) There are third machine direction yarns 3 between adjacent first machine direction yarns 10a, 10b, i.e., the first machine direction yarns 1 and the third machine direction yarn 3 alternate. A third machine direction yarn 3 repeatedly passes under three first cross-machine direction yarns 4 and above one first cross-machine direction yarn 4 on the paper side of the industrial textile 6.
(45) The third machine direction yarns 3 have interlacing points 71 with the first cross-machine direction yarns 4 where a third machine direction yarn 3 passes over a first cross direction yarn 4. The interlacing points 71 cover the whole surface of the industrial textile 6 on the paper side of the industrial textile 6 (black dots in
(46) The interlacing points 71 extend as parallel diagonal patterns over the paper side of the industrial textile 6. The interlacing points 71 between one first cross-machine direction yarn 4 and the third machine direction yarns 3 are offset compared to the interlacing points 71 that are above or below the particular first cross-machine direction yarn 4. For example, the first cross-machine direction yarn 40b has interlacing points 71b that are offset compared to interlacing points 71a or 71c. The offset may be ±1.
(47) Examples of common interlacing points 91 on the front side of the industrial textile 6 are shown in
(48)
(49) A third machine direction yarn 3 repeatedly passes under one second cross-machine direction yarn 5, over two second cross-machine direction yarns 5, under one second cross-machine direction yarn 5 and over twelve second cross-machine direction yarns 5.
(50) The third machine direction yarns 3 have interlacing points 72 with the second cross-machine direction yarns 5 where a third machine direction yarn 3 passes under a second cross-machine direction yarn 5. The interlacing points 72 cover the whole surface of the industrial textile 6 on the machine side of the industrial textile 6 (black dots in
(51) The third machine direction yarns 3 are an integral part of the bind on the front and back side of the industrial textile 6, i.e. the bind of the front side and the bind of the back side are incomplete without the third machine direction yarns 3.
(52) Examples of common interlacing points 92 on the front side of the industrial textile 6 are shown in
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(55) The weft ratio of the industrial textile 6 of
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(57) In
(58) In
(59) In
(60) In
(61) In
(62) The third machine direction yarns 3 are an integral part of the bind on the front and back side of the industrial textile 6, i.e., the bind of the front side and the bind of the back side are incomplete without the third machine direction yarns 3.
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(64) There are third machine direction yarns 3 between adjacent first machine direction yarns 1. Each third machine direction yarn 3 repeatedly passes under three first cross-machine direction yarns 4 and over one first cross-machine direction yarn 4.
(65) The third machine direction yarns 3 have interlacing points 71 with the first cross-machine direction yarns 4 where a third machine direction yarn 3 passes over a first cross direction yarn 4. The interlacing points 71 cover the whole surface of the industrial textile 6 on the paper side of the industrial textile 6.
(66) Examples of common interlacing points 91 on the front side 7 of the industrial textile 6 are shown in
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(68) The second pattern comprises the second machine direction yarns 2 and the second cross-machine direction yarns 5 which are configured in the following manner: Each second machine direction yarn 2 passes under one second cross-machine direction yarn 5, over four second cross-machine direction yarns 5, under one cross-machine direction yarn 5 and over two second cross-machine direction yarns 5. The second pattern has an offset of ±2.
(69) The third machine direction yarns 3 have interlacing points 72 with the second cross-machine direction yarns 5 where a third machine direction yarn 3 passes over a second cross direction yarn 5. The interlacing points 72 cover the whole surface of the industrial textile 6 on the paper side of the industrial textile 6.
(70) Examples of common interlacing points 92 on the front side 7 of the industrial textile 6 are shown in
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(72) A second machine direction yarn 2 passes under one second cross-machine direction yarn 52a and over seven second cross-machine yarns 52b, 52c, 52d, 52e, 52f, 52g, 52h.
(73) In
(74) In
(75) A second machine direction yarn 2 passes over five second cross-machine yarns 52a, 52b, 52c, 52d, 52e, under one second cross-machine direction yarn 52f and over two second cross-machine direction yarns 52g, 52h.
(76) In
(77) In
(78) A second machine direction yarn 2 passes over two second cross-machine yarns 52a, 52b, under one second cross-machine direction yarn 52c and over five second cross-machine direction yarns 52d, 52e, 52f, 52g, 52h.
(79) In
(80) The third machine direction yarns 3 are an integral part of the bind on the front and back side of the industrial textile 6, i.e., the bind of the front side and the bind of the back side are incomplete without the third machine direction yarns 3.
(81) Examples of common interlacing points 91 on the front side 7 of the industrial textile 6 are shown in
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(84) It will be obvious to a person skilled in the art that, as the technology advances, the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.
(85) It should be understood that a bind means the structural arrangement of yarns in a woven fabric. A bind (of an industrial textile) is the arrangement of warp and weft yarns which form a fabric.