Plate heat exchanger
10156405 · 2018-12-18
Assignee
Inventors
Cpc classification
F28D9/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2225/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A plate heat exchanger includes first and second frame plates, and a stack of heat transfer plates. Each heat transfer plate has a peripheral portion encircling a center portion. The heat transfer plates are arranged in pairs between the first and second frame plates, and formed between the pairs of heat transfer plates is a first flow path for a first fluid and a second flow path for a second fluid. One of the first and second flow paths is a free-flow path along which center portions of the heat transfer plates are completely separated from each other. A reinforcement plate is thicker than the heat transfer plates and has a center portion encircled by a peripheral portion. The reinforcement plate is arranged between the first frame plate and the stack of heat transfer plates. Permanent reinforcement joints each bond together the reinforcement plate and an outermost heat transfer plate.
Claims
1. A plate heat exchanger comprising: a first frame plate, a second frame plate and a stack of heat transfer plates each having a center portion and an peripheral portion encircling the center portion, the heat transfer plates being arranged in pairs between the first and the second frame plate, a first flow path for a first fluid being formed between the heat transfer plates of the pairs and a second flow path for a second fluid being formed between the pairs of heat transfer plates, wherein one of the first and second flow paths is a free-flow path along which the center portions of the heat transfer plates are completely separated from each other, further comprising a reinforcement plate which is thicker than the heat transfer plates and has a center portion encircled by an peripheral portion, the reinforcement plate being arranged between the first frame plate and the stack of heat transfer plates, the reinforcement plate possessing oppositely facing sides, one of the oppositely facing sides of the reinforcement plate facing an outermost heat transfer plate in the stack, the reinforcement plate including a plurality of projections projecting away from the one side of the reinforcement plate, the projections being spaced apart from one another and extending across the center portion of the reinforcement plate, each of the projections being bonded to the outermost heat transfer plate to define a first number of permanent reinforcement joints each bonding together the reinforcement plate and the outermost heat transfer plate and extending across the center portion of both the reinforcement plate and the outermost heat transfer plate.
2. The plate heat exchanger according to claim 1, arranged to maintain a second pressure along the free-flow path, said second pressure being lower than an external pressure prevailing outside the plate heat exchanger.
3. The plate heat exchanger according to claim 1, wherein the reinforcement joints each bond together the reinforcement plate, the outermost heat transfer plate of the stack and a second outermost heat transfer plate of the stack.
4. The plate heat exchanger according to claim 1, wherein the other one of the first and second flow paths is an obstructed-flow path, the center portion of each of the heat transfer plates defining this obstructed-flow path comprising a second number of support areas, each of the support areas of one of the heat transfer plates contacting a respective one of the support areas of an adjacent one of the heat transfer plates along the obstructed-flow path.
5. The plate heat exchanger according to claim 4, wherein the heat transfer plates are permanently joined to each other along the obstructed-flow path by a respective center joint between the support areas in contact with each other.
6. The plate heat exchanger according to claim 3, wherein any center joints between the outermost and the second outermost heat transfer plate are comprised in the reinforcement joints.
7. The plate heat exchanger according to claim 4, wherein each of the heat transfer plates is pressed with a pattern comprising corrugations, each of the support areas being made by a local increased pressing depth of the heat transfer plate forming a recess on one side, and a bulge on the other side, of the heat transfer plate, a top part of this bulge constituting the support area.
8. The plate heat exchanger according to claim 7, wherein each of the projections is received in a respective one of the recesses of the outermost heat transfer plate.
9. The plate heat exchanger according to claim 1, further comprising at least one first insert arranged between the peripheral portions of the outermost heat transfer plate and a second outermost heat transfer plate.
10. The plate heat exchanger according to claim 9, wherein the at least one first insert is arranged along two opposite edges of the heat transfer plates, aligned with the reinforcement joints.
11. The plate heat exchanger according to claim 9, wherein a respective permanent first insert joint bonds each of the at least one first insert to one of the outermost and second outermost heat transfer plates.
12. The plate heat exchanger according to claim 9, wherein each of the at least one first insert form a first tooth of a respective comb shaped reinforcement means which further comprises a second tooth arranged between peripheral portions of a third and a fourth outermost heat transfer plate and a third tooth arranged between peripheral portions of a fifth and sixth outermost heat transfer plate.
13. The plate heat exchanger according to claim 9, further comprising at least one second insert arranged between peripheral portions of two heat transfer plates arranged closest to the second frame plate, and at least one bar connecting a respective one of the first inserts with the opposite one of the second inserts.
14. The plate heat exchanger according to claim 1, wherein the projections are welded to the outermost heat transfer plate to form the permanent reinforcement joints.
15. The plate heat exchanger according to claim 1, further comprising attachment means for demountable fastening of the reinforcement plate to the first frame plate.
16. The plate heat exchanger according to claim 15, wherein the attachment means are arranged to engage with the respective center portions of the reinforcement plate and the first frame plate.
17. The plate heat exchanger according to claim 1, wherein each of the projections is an elongated projection extending parallel to two opposing side edges of the reinforcement plate.
18. A plate heat exchanger comprising: a first frame plate; a second frame plate; a stack of heat transfer plates each having a center portion and a peripheral portion encircling the center portion, the heat transfer plates being arranged in pairs between the first and the second frame plate; a first flow path for a first fluid being formed between the heat transfer plates of the pairs and a second flow path for a second fluid being formed between the pairs of heat transfer plates; one of the first and second flow paths being a free-flow path along which the center portions of the heat transfer plates are completely separated from each other; a reinforcement plate thicker than the heat transfer plates and including a center portion encircled by a peripheral portion, the reinforcement plate being arranged between the first frame plate and the stack of heat transfer plates; the reinforcement plate including a plurality of spaced apart projections; and a plurality of permanent reinforcement joints each comprised of one of the projections being bonded to an outermost one of the heat transfer plates.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described in more detail with reference to the appended schematic drawings, in which
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DETAILED DESCRIPTION
(18) With reference to
(19) Four side linings 30, 32, 34 and 36 arranged to face a respective one of the corner girders 16, 18, 20 and 22 are arranged at a respective one of the corners of the stack 24. Further, four top linings are arranged to extend between the side linings and between one of the reinforcement plates and a respective one of the side panels 8, 10, 12 and 14. Similarly, four bottom linings are arranged to extend between the side linings and between the other one of the reinforcement plates and a respective one of the side panels 8, 10, 12 and 14. In
(20) The heat transfer plates 26 are all essentially similar and they are arranged in pairs in the stack 24. A pair of heat exchanger plates will herein after also be denoted a cassette. A few of the heat transfer plates will now be further described with reference to
(21) The heat transfer plate 26a has a center portion 56a and a peripheral portion 58a encircling the center portion. The limit between the center and the peripheral portion has been illustrated with a broken line in
(22) As mentioned above, and also apparent from the figures, the heat transfer plates are arranged in pairs or cassettes 52, 54, . . . throughout the stack, the number of cassettes being variable in dependence upon the specific application of the plate heat exchanger. Every second heat transfer plate 26b, 26d, . . . of the stack is turned, in relation to the rest of the heat transfer plates 26a, 26c, . . . , 180 around an axis X which is parallel to a plane of the top and bottom heads 4 and 6, respectively, i.e. the figure plane of
(23) In the stack 24, the pairs of heat transfer plates or cassettes will engage with each other. More particularly, taking the cassettes 52 and 54 as an example, the third edge portion 76b of the heat transfer plate 26b of the outermost cassette 52 will engage with the first edge portion 72c of the heat transfer plate 26c of the second outermost cassette 54. Similarly, the first edge portion 72b of the heat transfer plate 26b of the outermost cassette 52 will engage with the third edge portion 76c of the heat transfer plate 26c of the second outermost cassette 54.
(24) The plate heat exchanger 2 is all-welded meaning that the heat transfer plates 26 of the stack 24 are permanently joined to each other by welding. The heat transfer plates of a cassette or pair are permanently joined to each other by two opposing edge plate joints, a first edge plate joint 80 extending between the engaging second edge portions 74 of the heat transfer plates of the pair, and a second edge plate joint 82 extending between the engaging fourth edge portions 78 of the heat transfer plates of the pair. Additionally, the heat transfer plates of a cassette or pair are permanently joined to each other by seven parallel center joints 84, made by laser welding. These center joints 84 extend between the engaging support areas 70 of the heat transfer plates of the pair, across the complete center portions 56 of the same.
(25) Further, the cassettes or pairs of heat transfer plates are permanently joined to each other by two opposing edge pair joints, a first edge pair joint 85 extending between the engaging third and first edge portions 76 and 72, and a second edge pair joint 86 extending between the engaging first and third edge portions 72 and 76, of the adjacent heat transfer plates of two adjacent pairs.
(26) Thus, the center portions 56 of the two heat transfer plates 26 of a pair or cassette, are fixed to each other along seven parallel center joints 84 and separated from each other between these center joints, whereby the channel through the cassette comprises six separate main passages 90. Actually, the channel through the cassette further comprises two outer by passages 91 along which the heat transfer plates are not corrugated. These by channels 91 are present for manufacturing purposes, do not contribute much in the heat transferring and will not be further discussed herein. Thus, the channel through the cassette is limited. The center portions 56 of the two adjacent heat transfer plates of two adjacent cassettes are completely separated from each other, whereby the channel between the cassettes is one big free passage 92. Thus, the channel between the cassettes is unlimited.
(27) There is a first flow path F1 for a first fluid and a second flow path F2 for a second fluid through the plate heat exchanger 2. The first flow path F1 extends through the inlet 42 of the side panel 8, through the cassettes and through the outlet 44 of the side panel 8. The baffles 29 guide the flow of the first fluid back and forth through the stack 24, more particularly through the main passages 90 (and by passages 91) through the cassettes, from the inlet 42 to the outlet 44, as illustrated by the arrows in
(28) The plate heat exchanger 2 is operated with a first pressure p.sub.1 along the obstructed-flow path F1, i.e. in the cassettes, and a second pressure p.sub.2 along the free-flow path F2, i.e. between the cassettes, an atmospheric pressure p.sub.a prevailing outside the plate heat exchanger 2. The pressure along the free-flow path is considerably lower than the atmospheric pressure while the pressure along the obstructed-flow channel is considerably higher than the atmospheric pressure, i.e. p.sub.2<p.sub.a<p.sub.1. The relatively high pressure along the obstructed-flow path strives to force the heat transfer plates of the cassettes away from each other. However, since the heat transfer plates of a cassette are permanently joined to each other by, not only the first and second edge plate joints 80 and 82, but also the center joints 84, the cassette can withstand the separation force caused by the first pressure p.sub.1 and the shape of the obstructed-flow path can remain. The relatively low pressure along the free-flow path strives to force the adjacent heat transfer plates of two adjacent cassettes, and thus the complete cassettes, towards each other. Inside the stack of heat transfer plates, this will not cause any problem since the same pressure, i.e. the second pressure p.sub.2, prevails on both sides of the cassettes. However, at the ends of the stack, i.e. at the outermost cassette 52 at the top T of the stack, and a corresponding outermost cassette at a bottom of the stack, a much higher pressure, pressure p.sub.a, will prevail on the outside of cassettes than on the inside of the cassettes where pressure p.sub.2 will prevail. As a result of this pressure difference, external forces directed towards an interior of the stack will be applied to the outermost cassettes. These external forces may cause an inwards bulging of the outermost cassettes and thus a deformation of the passages 92 between the outermost and the second outermost cassettes, i.e. a deformation of the free-flow path at the ends of the stack.
(29) The presence of the reinforcement plates 28 in the plate heat exchanger 2 solves this problem. The two reinforcement plates 28 are similar. Hereinafter, the reinforcement plate arranged at the top T of the stack 24 and denoted 28a will be further described with reference to
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(31) The reinforcement plate 28a is solid and thicker than the heat transfer plates 26. It has a center portion 100 and a peripheral portion 102 encircling the center portion corresponding to the center and peripheral portions, 56a and 58a, respectively, of the outermost heat transfer plate 26a. The limit between the center and the peripheral portions has been illustrated with a broken line in
(32) The reinforcement plate 28a is permanently joined to the outermost cassette 52 by seven parallel reinforcement joints 106 (first number=seven), made by laser welding. Each of these reinforcement joints 106 extends between one of the support areas 70b of the second outermost heat transfer plate 26b to the corresponding projection 104 of the reinforcement plate 28a, through the corresponding support area 70a of the outermost heat transfer plate 26a. Thus, each of the reinforcement joints 106 bonds together three plates; the reinforcement plate and the heat transfer plates of the cassette 52. Actually, the previously described center joints 84 between the outermost and second outermost heat transfer plates are comprised in, or part of, a respective one of the reinforcement joints 106. In other words, when the outermost and second outermost heat transfer plates are permanently bonded to each other, they are simultaneously bonded to the reinforcement plate to form the cassette 96. The welding operation for making the reinforcement joints is made from an underside of the second outermost heat transfer plate.
(33) The purpose of the reinforcement plate 28a is, as the name implies, to strengthen the outermost cassette 52 to prevent inwards bulging of it due to the pressure condition discussed above, i.e. p.sub.2<p.sub.a<p.sub.1, where p.sub.1 is the pressure along the obstructed-flow path F1, i.e. in the cassettes, p.sub.2 is pressure along the free-flow path F2, i.e. between the cassettes and p.sub.a is the atmospheric pressure prevailing outside the plate heat exchanger 2. As a result, the shape of the outermost free passage 92, i.e. the free-flow path F2, can be maintained. Since the reinforcement plate is joined to the outermost heat transfer plate by welding, the bond between the plates are strong. Thus, a limited number of reinforcement joints, here seven, is enough to keep the plates joined even under tough operational conditions. If a weaker bonding method was used, the number of joints would perhaps have to be larger and/or the joints wider. In the extreme case with a relatively weak bonding method, it could be necessary to bond the entire under surface of the reinforcement plate to the entire upper surface of the outermost heat transfer plate.
(34) The load applied onto the reinforcement plate 28a due to the pressure condition above causes stress in the reinforcement joints 106. Especially in opposite ends 108 of the reinforcement joints 106 the stress can be large. This is because the load strives to separate the outermost and second outermost heat transfer plates. To decrease this stress, the plate heat exchanger further comprises a third number of first inserts 110 of stainless steel, here 14 first inserts. The first inserts 110 are all similar. One of them is separately illustrated in
(35) Thus, the outermost cassettes differ from the rest of the cassettes in the stack 24 in that the center joints between the heat transfer plates of the outermost cassettes are comprised in the reinforcement joints. This is not the case for the rest of the cassettes. The outermost heat transfer plates are also somewhat different from the rest of the heat transfer plates in that their first and third edge portions 72 and 76 are longer than the first and third edge portions of the other heat transfer plates, as is apparent from
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(37) The above described embodiments of the present invention should only be seen as examples. A person skilled in the art realizes that the embodiments discussed can be varied and combined in a number of ways without deviating from the inventive conception.
(38) As an example, the plate heat exchanger could comprise other types of stress decreasing means than the above described ones.
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(41) Naturally, the above described alternate stress decreasing means can be varied in a great number of ways, e.g. as regards their number, number of teeth, type of engagement with other components, etc.
(42) As another example, the invention could be used in connection with other types of heat exchangers than all-welded, block-type plate heat exchangers, for example gasketed plate heat exchangers.
(43) Further, in the above described plate heat exchanger, the free-flow path passes between the cassettes while the obstructed-flow path passes through the cassettes. It is conceivable to reconstruct the heat transfer plates to have it the opposite way such that the free-flow path passes through the cassettes while the obstructed-flow path passes between the cassettes. In such an embodiment the reinforcement plate would be permanently bonded to the outermost heat transfer plate only since there would be a free-flow channel between the outermost and second outermost heat transfer plates.
(44) The above described center joints between the outermost and second outermost heat transfer plates are comprised in the reinforcement joints. As an alternative, these center joints could instead be separate from the reinforcement joints. More particularly, in such an embodiment the heat transfer plates of the outermost cassette could be joined to each other by center joints similar to the center joints of all the other cassettes. Then, the reinforcement plate could be bonded to the outermost, and possibly also the second outermost, heat transfer plate along reinforcement joints in a separate operation.
(45) In the above described embodiment the reinforcement plate and the two heat transfer plates of the outermost cassette are bonded by laser welding from en underside of the second outermost heat transfer plate. Naturally, the welding can be done in other ways and by other techniques. In connection therewith, it could be necessary to modify, for example, the design of the reinforcement and/or heat transfer plates. As an example, it could be necessary to provide the reinforcement and/or heat transfer plates with notches where the reinforcement joints should be arranged to enable the welding operation. Additionally, other techniques for achieving the above described permanent joints than welding are of course possible. One example is brazing.
(46) Above described are continuous and straight joints. Naturally, there are many other conceivable types of joints, such as non-straight and/or non-continuous joints and spot joints. Further, above, the recesses of the heat transfer plates and the projections of the reinforcement plate are elongate and extend paralelly to each other and along the obstructed-flow path and across the complete center portions of the reinforcement and heat transfer plates. This design makes the reinforcement plate as well as the heat transfer plates relatively strong. Also, it enables continuous support along the obstructed-flow path with minimized flow-obstruction as well as strong bonding of the reinforcement plate and the heat transfer plate. However, the recess and projections could be designed in many other ways. As an example, they need not extend continuously across the center portions of the plates but may comprise interruptions. Also, the recesses and projections could be formed with other cross sections than the ones illustrated in the figures. As an example, the projections could be designed so as to fill out the entire recesses.
(47) In the plate heat exchanger described above a pressure maintained along the free-flow path is much lower than the pressure prevailing outside the plate heat exchanger. The present invention can be used also in connection with plate heat exchangers not operating with this pressure relationship. However, the advantages given by the present invention could then be smaller. Additionally, use of the plate heat exchanger in an environment where an atmospheric pressure does not prevail is also possible, i.e. p.sub.a does not have to be the atmospheric pressure.
(48) As used above, the term pair refers to the heat transfer plates of one cassette. However, pair could also be used as a term for two adjacent heat transfer plates forming part of two adjacent but different cassettes.
(49) The heat transfer plates of the stack above are all essentially similar but they have two different orientations. Naturally, the heat transfer plates of the stack could instead be of different, alternately arranged, types.
(50) The reinforcement plate above has no heat transfer function but is only present to strengthen the outermost cassette. Thus, there is no flow of fluid between the reinforcement plate and the outermost heat transfer plate. According to an alternative embodiment there could be a fluid channel between the reinforcement plate and the outermost heat transfer plate and the reinforcement plate could also function as a heat transfer plate. This fluid channel could either form part of the free-flow path or the obstructed-flow path through the plate heat exchanger.
(51) The attachment means between the top head and the reinforcement plate can be of numerous types, the ones described above just being exemplary.
(52) Finally, the pattern of the heat transfer plates described herein, which is described in detail in European Patent Application No. 11161423.6, filed on Apr. 7, 2011 in the name of Alfa Laval Corporate AB, and incorporated in its entirety herein by this reference, can be varied without deviating from the inventive conception.
(53) It should be stressed that a description of details not relevant to the present invention has been omitted and that the figures are just schematic and not drawn according to scale. It should also be said that some of the figures have been more simplified than others. Therefore, some components may be illustrated in one figure but left out on another figure.