System for automatically establishing a temporary electrical power connection
10153589 ยท 2018-12-11
Assignee
Inventors
Cpc classification
H01R13/5219
ELECTRICITY
B60L53/16
PERFORMING OPERATIONS; TRANSPORTING
H02J1/122
ELECTRICITY
H02J4/00
ELECTRICITY
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01R13/521
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/35
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01R13/6315
ELECTRICITY
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01R39/00
ELECTRICITY
H01R13/52
ELECTRICITY
Abstract
A system for automatically establishing a temporary electrical power connection comprises a first coupling member including a sealing ring surrounding a first electrical coupling means and a second coupling member including a sealing ring contact surface surrounding a second electrical coupling means. The sealing ring and the sealing ring contact surface are configured for being pressed together, whereby they seal off a vacuum chamber. A vacuum conduit is connected to the vacuum chamber for establishing therein a vacuum capable of firmly holding together both coupling members, thereby defining a mechanical coupling position. The first or second electrical coupling means include a surface electrode dimensioned for achieving a plurality of possible electrical coupling positions around a central electrical coupling position. The seal ring and seal ring contact surface are configured for achieving a sealed contact and thereby a mechanical coupling position in each of these possible electrical coupling positions.
Claims
1. A system for automatically establishing a temporary electrical power connection between a first and a second electrical power distribution, said system comprising: a first coupling member with a first electrical coupling means electrically connected to said first electrical power distribution; a second coupling member with a second electrical coupling means electrically connected to said second electrical power distribution; wherein said first coupling member includes a sealing ring surrounding said first electrical coupling means; wherein said second coupling member includes a sealing ring contact surface surrounding said second electrical coupling means; wherein said sealing ring and said sealing ring contact surface are configured for being pressed together, a vacuum chamber arranged between the first coupling member and the second coupling member thus being hermetically sealed off with regard to the atmosphere; wherein by generating a vacuum in said vacuum chamber, said first coupling member and said second coupling member are firmly coupled together in a mechanical coupling position in which said first electrical coupling means and said second electrical coupling means achieve an electrical coupling position for transferring electrical energy between said first and said second electrical power distribution; wherein at least one vacuum conduit is connected to said vacuum chamber for establishing in said vacuum chamber a vacuum capable of firmly holding together said first coupling member and said second coupling member, thereby defining said mechanical coupling position; wherein said first or second electrical coupling means include a surface electrode dimensioned for achieving a plurality of possible electrical coupling positions in a zone around the centre of the surface electrode; and wherein said seal ring and seal ring contact surface are configured for achieving a sealed contact and thereby a mechanical coupling position in each of these possible electrical coupling positions.
2. The system as claimed in claim 1, further including a support mechanism supporting said first coupling member or said second coupling member, said support mechanism being configured for bringing the supported coupling member from a parking position into said coupling position and vice-versa.
3. The system as claimed in claim 1, wherein said surface electrode is dimensioned for allowing axial alignment tolerances between said first and said second electrical coupling means in the range of several centimeters or several decimeters.
4. The system as claimed in claim 1, wherein said electrical coupling means cooperating with said surface electrode includes a contact electrode, which is arranged so as to be movable along an central coupling axis, wherein it is resiliently biased into a retracted parking position and sucked from said retracted parking position into a protruding electrical coupling position, when said vacuum chamber is put under vacuum.
5. The system as claimed in claim 1, wherein said first or said second electrical coupling means includes a contact electrode and an electrode revolving device, capable of rotating or oscillating the contact electrode about its central axis, when the contact electrode is in contact with a with contact surface.
6. The system as claimed in claim 1, wherein: said surface electrode includes a two-dimensional array of sockets; the electrical coupling means cooperating with said surface electrode is a rod electrode configured for being capable of penetrating into each of said sockets and of establishing electrical coupling positions with said socket; said sockets of said surface electrode include funnel-shaped inlet sections and/or said rod electrode includes a conically-shape front end; and said surface electrode and/or said rod electrode are mounted so as to have two resiliently centred degrees of freedom, in a plane that is substantially perpendicular to the penetration direction of said rod electrode into said sockets.
7. The system as claimed in claim 1, wherein: said surface electrode comprises a frontal contact surface providing said plurality of possible electrical coupling positions; the electrical coupling means cooperating with said surface electrode comprises a contact electrode; in each of said plurality of possible electrical coupling positions, said contact electrode can be pressed onto said frontal contact surface for establishing an electrical contact.
8. The system as claimed in claim 7, wherein: said contact electrode includes a frontal contact device; said frontal contact device includes a plurality of resilient fingers extending radially away from said contact electrode, each of said resilient fingers having a free end with an electrical contact thereon, wherein said resilient forgers and their electrical contacts are arranged so that, when said frontal contact device is pressed onto said frontal contact surface of said surface electrode, said resilient fingers rest with their electrical contacts on said frontal contact surface and are resiliently deformed.
9. The system as claimed in claim 7, wherein said contact electrode is supported by a linear actuator arranged for axially displacing said contact electrode along a central coupling axis.
10. The system as claimed in claim 8, wherein said linear actuator includes a spring arranged so as to urge said contact device in a retracted parking position and a piston arranged so as to urge said contact device from said retracted parking position into a protruding electrical coupling position.
11. The system as claimed in claim 10, wherein said piston is vacuum operated when said vacuum chamber is put under vacuum.
12. The system as claimed in claim 1, further comprising: a vacuum generating device including a control system capable of pulsing the vacuum in the vacuum chamber relative to a reference value, whereby the axial spacing of the first and second coupling member is pulsed, and said electrical coupling means are subjected to a pulsed contact pressure.
13. The system as claimed in claim 1, wherein: said system further comprises a dummy coupling member arranged in a parking position, said dummy coupling member including an auxiliary sealing ring contact surface; and said sealing ring and said auxiliary sealing ring contact surface are configured for being hermetically pressed together in said parking position.
14. The system as claimed in claim 1, wherein: said first coupling member includes a cavity with an open end; which is surrounded by said sealing ring; and said first electrical coupling means include several electrodes that are distributed within said cavity so as to be laterally spaced from one another.
15. The system as claimed in claim 1, wherein said first electrical coupling means and said second electrical coupling means are configured for achieving a contactless power transfer using electromagnetic fields.
16. The system as claimed in claim 1, used for automatically establishing a temporary electrical power connection to a vehicle, a ship or an aircraft.
17. The system as claimed in claim 1, used for automatically establishing a temporary electrical power connection to a ship and additionally mooring the ship.
18. The system as claimed in claim 17, wherein: said first coupling member is configured as a mooring suction pad capable of hermetically coupling to a ship hull for applying mooring forces directly to said ship hull; said second coupling member is integrated into said ship hull, in a zone wherein said mooring suction pad is hermetically coupled to said ship hull; said system further including a support mechanism supporting said first coupling member, said support mechanism being configured for bringing the supported coupling member from a parking position into said coupling position and vice-versa and for mechanically transferring said mooring forces; and said at least one vacuum conduit is connected to a vacuum generating device that is capable of establishing a vacuum in said vacuum chamber so that said mooring suction pad is capable of applying said mooring forces onto said ship hull.
19. A device for automatically establishing a temporary electrical power connection in a system as claimed in claim 1, wherein said device includes: said first coupling member with said first electrical coupling means electrically connected to said first electrical power distribution, and with said sealing ring surrounding said first electrical coupling means, wherein said first electrical coupling means includes at least one surface electrode dimensioned for achieving a plurality of possible electrical coupling positions; and said at least one vacuum conduit connected to said first coupling member to establish, in said coupling position with said second coupling member, a vacuum in said vacuum chamber, which vacuum is capable of firmly holding together said first coupling member and said second coupling member in said coupling position.
20. The device as claimed in claim 19, further including a support mechanism, which supports said first coupling member and is configured for bringing said first coupling member from a parking position into said coupling position and vice-versa.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The afore-described and other features, aspects and advantages of the invention will be illustrated by the following description and the attached drawings, wherein:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
(20) Follows a detailed description of preferred embodiments illustrating, by way of example, different aspects of the proposed invention.
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(22) The proposed system comprises a first coupling member 16 with first electrical coupling means 18, electrically connected to the first electrical power distribution 12, and a separate second coupling member 20 with second electrical coupling means 22 electrically connected to the second electrical power distribution 14. A support mechanism 24 supports the first coupling member 16, preferably via one or more articulation joints having a spring centred position (e.g. a cylindrical joint with a vertical axis, a combination of a cylindrical joint with a vertical axis and a cylindrical joint with a horizontal axis, or a spherical joint), so as to allow the first coupling member 16 to adapt its orientation in space to that of the second coupling member 20, when entering in contact with the latter
(23) The support mechanism 24 is configured for bringing the first coupling member 16 from a parking position (shown in
(24) In the coupling position, the first electrical coupling means 18 and the second electrical coupling means 22 are capable of cooperating for transferring electrical energy between the first electrical power distribution 12 and the second electrical power distribution 14. Today, this power transfer between the first and the second electrical coupling means 18, 22 normally still involves a mechanical contact between both electrical coupling means 18 and 22, but in the future this power transfer may also be a contactless power transfer using e.g. electromagnetic fields.
(25) As best seen in
(26) The second coupling member 20 includes a sealing ring contact surface 32 for the sealing ring 30. This sealing ring contact surface 32 surrounds the second electrical coupling means 22 and is capable of cooperating with the sealing ring 30, so that the second coupling member 20 hermetically closes the open front end 28 of the cavity 26, when both coupling members 16, 20 are in their coupling position, and the sealing ring 30 is pressed against the sealing ring contact surface 32, as shown e.g. in
(27) In
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(29) The contact electrodes assemblies 22.sub.1, 22.sub.2 shown in
(30) In the retracted parking position of the contact electrode 46, the entrance of the opening 44 is advantageously closed by overlapping flexible flaps 52. These flexible flaps 52 are pushed open by the front end of the contact electrode 46 as soon as the latter is pushed by the compressed rubber bellows 48 out of the opening 44. Alternatively, the opening 44 could also be closed by rigid flaps opened by a smaller vacuum cylinder, arranged perpendicular to the contact electrode 46 movement and operating at a higher vacuum pressure (0.8 bar) than the actual bellow 48 (acting at 0.6 bar). In the final operational position of the contact electrode 46, these flexible flaps 52 rest against the perimeter surface of the contact electrode 46 (see
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(33) To allow a reliably penetration of the contact electrode 64 into one of the sockets 80, the surface electrode 78 is advantageously centred by centring springs 82, so as to have, in a plane that is substantially perpendicular to the penetration direction of the contact electrode into the sockets 80, two resiliently centred degrees of freedom. Each of these degrees of freedom has an amplitude of at least +/D/2, wherein D is the biggest distance between the central axes of two adjacent sockets 80. The entrance section of any one of the sockets 80 is funnel shaped, and the openings of these funnel shaped sections are aligned as close as possible to one another in a common plane (preferably they are tangent to one another in this plane). The front end of the contact electrode 46 is conically shaped, so that due to the aforementioned two resiliently centred degrees of freedom of the surface electrode 78 and the funnel shaped inlet sections of the sockets 80, one of the sockets 80 centres itself on the contact electrode 46, when the latter is axially pushed towards the surface electrode 78 (or the surface electrode 78 is pushed towards the contact electrode 46). Alternatively or additionally, the contact electrode 46 may be mounted so as to have, in a plane that is substantially perpendicular to the penetration direction of said contact electrode into said sockets, two resiliently centred degrees of freedom for centering itself in one of the socket 80. It will further be appreciated that in the embodiment of the contact assembly 18 shown in
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(36) To enhance the contact between the contact electrode 46 and the surface electrode 18.sub.i, the contact electrode 46 is advantageously mounted so as to be capable of revolving or oscillating about its central axis when it is in contact with the surface electrode 18.sub.i. The object of this rotary or oscillating motion is to clean the electrical contact surfaces from dirt and/or oxides, thereby significantly improving the electrical contact. To achieve this object the contact electrode 46 can be connected to a rotary drive (not shown) capable of revolving the contact electrode 46 completely about its central axis, or a linear drive (not shown) capable of revolving the contact electrode 46 about its central axis under the form of a to-and-fro movement with an angular amplitude of less than 360. Such a rotary or linear drive has to be supplied with electricity or with a pneumatic or hydraulic fluid. In an alternative embodiment, which does not require external energy, the electrode revolving drive comprises a spring (e.g. a compression or a torsional spring), wherein this spring stores energy when the contact electrode 46 is pushed into its operational position and releases the stored energy by revolving the contact electrode 46 about its central axis as soon as the contact electrode 46 enters into contact with the surface electrode 18.sub.i. In a further embodiment, the electrode revolving drive comprises a bimetal, which is connected to the contact electrode 46 to revolve the latter by a small angle about its central axis, when it heats up due to the current flowing between the surface electrode 18.sub.i and the contact electrode 46. In still another embodiment, the electrode revolving drive just transforms a small axial oscillation of the contact electrode 46 in a small angular oscillation of the contact electrode 46 about its central axis. To generate the axial oscillation of the contact electrode 46, the vacuum generating device comprise e.g. a control system capable of modulating (i.e. alternately increasing and decreasing) the vacuum in the vacuum chamber 36 relative to a reference value P.sub.0, whereby the axial spacing of the two first and second coupling member 16, 20 is (due to the flexibility of the sealing ring 30) also modulated, and the contact electrode 46 is subjected to an axial oscillation and, by means of the electrode revolving drive, to an angular oscillation about its central axis. Even if this angular oscillation of the contact electrode 46 about its central axis has only a very small amplitude (e.g. an amplitude of only some degrees), this oscillatory movement will normally result in a significant improvement of the electrical contact (i.e. in a significant reduction of contact resistance due e.g. to oxidation).
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(38) In the embodiment of
(39) The axial alignment tolerance of the first and second electrical coupling means 18, 22 corresponds to the maximum distance that may be tolerated between the central axis of the first electrical coupling means 18 and the central axis of the second electrical coupling means 22 to still warrant a reliable transfer of electrical energy in the so-called coupling position of the first coupling member 16 and the second coupling member 20. Generally, the aforementioned axial alignment tolerance is decomposed in a horizontal and vertical component. It will be appreciated that in the afore-described embodiments, the axial alignment tolerance is mainly determined by the dimensions of the surface electrode 38, 78, 102. The proposed system can therefore be easily designed so that the axial alignment tolerance has a very generous magnitude (e.g. a magnitude in the range of several centimeters or even several decimeters), which greatly facilitates an automatic coupling and makes the design of the support mechanism 24 less complicated and expensive. It is to be particularly appreciated that the mechanical coupling of the first coupling member 16 and the second coupling member 20 may take place in any position in which the sealing ring 30 and the sealing ring contact surface 32 can be hermetically pressed together. In other words, the mechanical coupling of the two coupling members 16, 20 does not require a precise alignment of complementary mechanical parts, so that the aforementioned axial alignment tolerance is solely determined by the dimensions of the surface electrodes 38, 78, 102. No blocking can occur during the mechanical coupling or decoupling operation. Last but not least, during electrical power transfer the contacts are efficiently protected in the vacuum chamber 36 against any contact with body parts, foreign objects and fluids. Safety is even further improved, if the system comprises a control system that automatically interrupts electricity supply if the vacuum in the vacuum chamber 36 drops beyond a certain limit or if the flow rate of the vacuum generating device strongly increases (i.e. if one has to assume that the vacuum chamber 36 is no longer as hermetically closed as it should be).
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(41) The first coupling member 16 is more particularly configured as a mooring suction pad 116 capable of hermetically engaging a ship hull 117 for applying mooring forces directly to this ship hull 117. The second coupling member 12 is here integrated into the ship hull 117 (and very schematically represented by dashed line). The support mechanism 24 is configured as a mooring mechanism 124, which is supported on the pontoon 113, and configured for bringing the mooring suction pad 116 from a parking position (shown in
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(47) The contact electrode 22 with its contact device 152 is advantageously supported by a linear actuator 158 arranged for axially displacing the contact device 152 along the central coupling axis 150. This linear actuator 158 may be an electrical, hydraulic or pneumatic linear actor. In a preferred embodiment, which requires no external energy, the linear actuator 158 includes a spring 160, which is arranged so as to urge the contact device 152 in a retracted parking position, and a piston 162, which is arranged in a piston chamber 164 so as to urge the contact device 152 from the retracted parking position into a protruding electrical coupling position. The piston chamber 164 is advantageously in communication with the vacuum chamber 36, so that establishing the vacuum in the vacuum chamber 36 establishes a vacuum in the piston chamber 164 too. The piston chamber 164 is closed in a sealed manner by the piston 162, wherein a first section 166 of the piston 162 is exposed to the vacuum in the piston chamber 164, and an opposite second section 168 of the piston 162 is exposed to atmospheric pressure, so that atmospheric pressure acting on the second section 168 pushes the piston 162 into the piston chamber 164, wherein it compresses the spring 160. It will be appreciated that this embodiment allows to provide a protected parking position for the contact device 152 (in which it is e.g. retracted in a cavity 170) and to bring it into an operational position (in which it protrudes out of the cavity 170), without necessitating auxiliary energy.
(48) To even further improve contact with the aforementioned resilient fingers 154 (or other contact devices capable of resiliently deforming under a contact pressure), the vacuum generating device may comprise a control system capable of modulating or pulsing (i.e. alternately increasing and decreasing) the vacuum in the vacuum chamber 36 relative to a reference value P.sub.0, whereby the axial spacing of the two first and second coupling member 16, 20 is (due to the flexibility of the sealing ring 30) also modulated or pulsed. It follows that the resilient fingers 154 are subjected to an oscillating contact pressure, which results in that the electrical contact elements 156 are rubbed over the frontal contact surface, whereby contact resistance due to oxidation or surface contamination is substantially reduced.
(49) While specific embodiments have been described herein, those skilled in the art will appreciate that various alternatives and modifications of these embodiments as well as different combinations of the disclosed features are at least implicitly covered by the present disclosure.
LIST OF REFERENCE SIGNS
(50) 10 system for automatically establishing a temporary electrical power connection 12 first electrical power distribution 14 second electrical power distribution 16 first coupling member 18 first electrical coupling means 18.sub.i surface electrode 20 second coupling member 22.sub.i contact electrode assembly 22 second electrical coupling means 24 support mechanism 25 telescopic arm of 24 26 cavity in 16 27 support structure of 24 28 open front end of 26 30 sealing ring 32 a sealing ring contact surface 33 possible contact zone of 30 and 32 34 vacuum generating device 36 vacuum chamber 37 vacuum piping 38 electrical contact plate 40 mounting block 42 support structure 44 opening in 40 46 contact electrode 48 rubber bellows 50 chamber in 48 52 flexible flaps 60 piston on 46 62 piston housing 64 vacuum piston chamber 66 vented piston chamber 68 vent opening 70 piston retracting spring 78 surface electrode 80 socket in 78 82 centring springs 86 contact shoe 88 articulation 90 lever arm 92 structure of 16 94 spring 96 electrical contact element on 86 98 rim of 30 100 support plate 102 surface electrode 104 arrow (in