Composite substrate structure and touch panel having the same
10152149 ยท 2018-12-11
Assignee
Inventors
- I-Chung Hsu (Taipei, TW)
- Kuo-Shu Hsu (Taipei, TW)
- Chunyong Zhang (Xiamen, CN)
- Yuchuan Wu (Yongding, CN)
- Bangxiong Huang (Xiamen, CN)
- Binghui Chen (Xiamen, CN)
Cpc classification
C03C17/3441
CHEMISTRY; METALLURGY
G06F3/041
PHYSICS
H01L2924/0002
ELECTRICITY
Y10T428/265
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L2924/00
ELECTRICITY
H01L2924/0002
ELECTRICITY
Y10T428/24975
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C03C2217/78
CHEMISTRY; METALLURGY
H01L2924/00
ELECTRICITY
C03C2217/734
CHEMISTRY; METALLURGY
Y10T428/24942
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C03C17/34
CHEMISTRY; METALLURGY
C03C17/42
CHEMISTRY; METALLURGY
Abstract
The present disclosure provides a composite substrate structure and a touch panel having composite substrate structure, for promoting abrasion resistance, visual transparency, and appearance. The composite substrate structure includes a transparent substrate and a diamond-like carbon layer. The diamond-like carbon layer is disposed on the transparent substrate and has a thickness less than or equal to about 15 nanometers.
Claims
1. A composite substrate structure, comprising: a transparent substrate; a diamond-like carbon layer disposed on the transparent substrate, wherein the diamond-like carbon layer has a thickness less than about 10 nanometers; a middle layer disposed on the diamond-like carbon layer, wherein the middle layer comprises a silicon carbon based material; and a hydrophobic layer disposed on the middle layer, wherein the middle layer is disposed between the diamond-like carbon layer and the hydrophobic layer; wherein the hydrophobic layer comprises carbon-fluorine bonds and silicon-oxygen bonds, and a ratio between the carbon-fluorine bonds present in the hydrophobic layer and the silicon-oxygen bonds present in the hydrophobic layer is at least 50:1.
2. The composite substrate structure of claim 1, wherein the diamond-like carbon layer has a content percentage of sp.sup.3 bonds greater than or equal to about 15%.
3. The composite substrate structure of claim 1, wherein: the hydrophobic layer is crystalline, and the hydrophobic layer has a crystal proportion greater than about 50%.
4. The composite substrate structure of claim 1, wherein a first surface of the hydrophobic layer opposite to a second surface of the hydrophobic layer that is facing the diamond-like carbon layer has a contact angle greater than 110 degrees.
5. The composite substrate structure of claim 1, wherein the hydrophobic layer has a thickness ranging from about 5 nanometers to about 30 nanometers.
6. The composite substrate structure of claim 1, further comprising an adhesive layer, wherein: the adhesive layer is disposed between the transparent substrate and the diamond-like carbon layer, and the adhesive layer comprises a silicon-based material.
7. The composite substrate structure of claim 6, wherein the adhesive layer has a thickness ranging from about 5 nanometers to about 10 nanometers.
8. The composite substrate structure of claim 6, wherein the adhesive layer comprises silicon dioxide.
9. The composite substrate structure of claim 1, further comprising an anti-reflection film disposed between the transparent substrate and the diamond-like carbon layer.
10. The composite substrate structure of claim 9, wherein: the anti-reflection film comprises a plurality of first anti-reflection layers having a first refractive index and a plurality of second anti-reflection layers having a second refractive index, each of the plurality of first anti-reflection layers and each of the plurality of second anti-reflection layers are interlaced with one another in parallel, the first refractive index is less than the second refractive index, and the number of the first anti-reflection layers is equal to the number of the second anti-reflection layers.
11. The composite substrate structure of claim 10, wherein: the first refractive index is greater than about 1.6, and the second refractive index is less than about 1.55.
12. The composite substrate structure of claim 10, wherein: one of the first anti-reflection layers is arranged adjacent to the transparent substrate, and one of the second anti-reflection layers is arranged adjacent to the diamond-like carbon layer.
13. The composite substrate structure of claim 10, further comprising an adhesive layer disposed between the transparent substrate and the anti-reflection film, wherein: one of the first anti-reflection layers is arranged adjacent to the adhesive layer, and one of the second anti-reflection layers is arranged adjacent to the diamond-like carbon layer.
14. The composite substrate structure of claim 10, wherein: the first anti-reflection layers each are mainly formed of niobium oxide, titanium oxide, zirconium oxide, aluminum oxide, silicon oxynitride or silicon nitride, and the second anti-reflective layers each are mainly formed of silicon oxide or magnesium fluoride.
15. The composite substrate structure of claim 1, wherein at least 50 percent of atoms present in the hydrophobic layer are fluorine atoms.
16. A composite substrate structure, comprising: a transparent substrate; a diamond-like carbon layer disposed on the transparent substrate, wherein the diamond-like carbon layer has a thickness less than about 10 nanometers; a hydrophobic layer comprising carbon-fluorine bonds and silicon-oxygen bonds, wherein a ratio between the carbon-fluorine bonds present in the hydrophobic layer and the silicon-oxygen bonds present in the hydrophobic layer is at least 50:1; and an anti-reflection film disposed between the transparent substrate and the diamond-like carbon layer comprising a plurality of first anti-reflection layers having a first refractive index and a plurality of second anti-reflection layers having a second refractive index different than the first refractive index, wherein each of the plurality of first anti-reflection layers and each of the plurality of second anti-reflection layers are interlaced with one another in parallel.
17. The composite substrate structure of claim 16, wherein: the number of first anti-reflection layers is equal to the number of second anti-reflection layers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14) The aforementioned illustrations and following detailed descriptions are exemplary for the purpose of further explaining the scope of the present disclosure. Other objectives and advantages related to the present disclosure will be illustrated in the subsequent descriptions and appended drawings.
(15) It is to be noted that, in the descriptions, the word upper, lower, above, and under are provided for purpose of illustration and description and relative positions of the components only. It is not intended to be exhaustive or limiting to the precise form disclosed. With respect to the accompanying drawings, upper of the composite substrate structure is relatively closer to the user, while lower of the composite substrate structure is relatively further from the user.
(16) Please refer to
(17) The diamond-like carbon layer 200 of the composite substrate structure 10 is configured to meet various objectives. At least two considerations are contemplated herein.
(18) First, the diamond-like carbon layer 200 can have sp.sup.2 bond graphite structures and sp.sup.3 bond diamond cubic structures. The sp.sup.3 bonds diamond cubic structure has better hardness, better scratch resistance, and better wear resistance, while also having relatively high internal stress and a weak bonding force with the transparent substrate 100. Consequently, a high sp.sup.3 bond-containing diamond-like carbon layer 200 may have poor adhesion with respect to the transparent substrate 100. Thus, the process of forming a diamond-like carbon layer 200 on the transparent substrate 100 promotes the adhesion of the diamond-like carbon layer 200 with respect to the transparent substrate 100. For example, the thickness of the diamond-like carbon layer 200 formed on the transparent substrate 100 is decreased to reduce the internal stress thereof.
(19) Second, considering the visual transparency of the diamond-like carbon layer 200, the sp.sup.2 bond graphite structure has a greater impact on the optical properties of the diamond-like carbon layer 200 than the sp.sup.3 bond diamond cubic structure. Specifically, the more graphite structures having sp.sup.2 bonds contained in the diamond-like carbon layer 200, the poorer the visual transparency of the diamond-like carbon layer 200 is. The fewer graphite structures having sp.sup.2 bonds contained in the diamond-like carbon layer 200, the better the visual transparency of the diamond-like carbon layer 200 is.
(20) Therefore, to optimize the adhesion and the visual transparency, it is preferred that, the diamond-like carbon layer 200 has thickness less than or equal to about 15 nanometers and has a content percentage of sp.sup.3 bonds greater than or equal to about 15%. The content percentage of sp.sup.3 bonds of the diamond-like carbon layer 200 is, as a specific example, about 30% or about 50% according to needs.
(21) In some embodiments, the diamond-like carbon layer 200 according to the present disclosure is formed on the surface of the transparent substrate 100 by sputtering. The content percentage of sp.sup.3 bonds in the diamond-like carbon layer 200 is regulated by controlling the flow rate of hydrogen and the dissociation energy. The diamond-like carbon layer 200 formed by sputtering can have a content percentage of sp.sup.3 bonds greater than or equal to about 15% when the flow rate of hydrogen is controlled to greater than 12 sccm (standard cubic centimeter per minute) and the dissociation energy is controlled to 100 to 700 eV (electron volt).
(22) It is worth mentioning that, in addition to the visual transparency and the adhesion, according to the present disclosure, there are further considerations directed to the visual effect of the composite substrate structure 10.
(23) The visual effect of the composite substrate structure 10 is related at least to the thickness of the diamond-like carbon layer 200. Experimental results show that the greater the thickness of the diamond-like carbon layer 200 of the composite substrate structure 10, the poorer the visual transparency of the composite substrate structure 10, and the more apparent the appearance of yellow color, which is known as a yellowing phenomenon in the related field. The yellowing phenomenon is seen by a naked eye if the thickness of the diamond-like carbon layer 200 is increased to greater than about 10 nanometers. The yellowing phenomenon is so serious that the visual effect of the composite substrate structure 10 is affected, if the thickness of the diamond-like carbon layer 200 is increased to greater than about 15 nanometers.
(24) Therefore, considering the visual transparency, the adhesion, and the yellowing phenomenon, in some embodiments, the diamond-like carbon layer 200 has a preferred thickness of less than about 10 nanometers. In other preferred embodiment, the diamond-like carbon layer 200 can have a thickness ranging from about 2 nanometers to about 5 nanometers, resulting in a transparency of the composite substrate structure 10 greater than about 89%, and enabling the optimization of the visual effect and the adhesion property of the composite substrate structure 10. Transparency here and in the following is described as the amount of light transmitted divided by the amount of incident light times 100%, where the wavelength of the incident light is about 550 nanometers.
(25) Refer to
(26) Refer to
(27) The following describes a scratch resistance and wear resistance test carried out on the composite substrate structures 20, 30, respectively.
(28) Experiment Conditions:
(29) Use a 2 cm by 2 cm friction head wrapped with an ultra-fine steel wool under a force of 70 N for testing.
(30) Experimental Results:
(31) The composite substrate structure 30 having the hydrophobic layer 300 has better scratch resistance and wear resistance than the composite substrate structure 20 without a hydrophobic layer 300.
(32) Experimental Results Show:
(33) The composite substrate structure 30 having the hydrophobic layer 300 has a coefficient of surface friction less than that of the composite substrate structure 20 without a hydrophobic layer 300. The scratch resistance and the wear resistance of the composite substrate structure are related to the coefficient of surface friction. Specifically, the greater the coefficient of surface friction of the composite substrate structure, the poorer the scratch resistance and the wear resistance; the less the coefficient of surface friction of the composite substrate structure, the better the scratch resistance and the wear resistance.
(34) Accordingly, the hydrophobic layer 300 improves the hydrophobicity of the composite substrate structure 30, thus preventing the surface of the composite substrate structure 30 from attracting oil or water. In addition, the composite substrate structure 30 having the hydrophobic layer 300 has a smaller coefficient of surface friction, resulting in fewer scratches and less wear when the composite substrate structure 30 is subjected to an external scratching force.
(35) The greater the content percentage of hydrophobic atoms in the hydrophobic layer 300, the better the hydrophobicity of hydrophobic atoms in the hydrophobic layer 300, and thus the smaller the coefficient of surface friction. According to one or more of the present disclosure, the hydrophobic layer 300 has a content percentage of hydrophobic atoms (such as fluorine) greater than about 50%.
(36) Moreover, it has been found in the actual production process that, the coefficient of surface friction of the hydrophobic layer 300 is related to a proportion of carbon-fluorine bonds to silicon-oxygen bonds therein.
(37) The following describes a scratch resistance and wear resistance test carried out on the composite substrate structure 30 having the hydrophobic layer 300 with various proportions of carbon-fluorine bonds to silicon-oxygen bonds therein.
(38) Experiment Conditions:
(39) Dispose a dustless class 100 cloth on the composite substrate structure 30, and then dispose a 200-gram weight on the dustless cloth. Perform the scratch resistance and wear resistance test under a velocity of 100 mm/min for the composite substrate structure 30.
(40) Experimental Results:
(41) The composite substrate structure 30 with a proportion of carbon-fluorine bonds to silicon-oxygen bonds greater than or equal to 50:1 in the hydrophobic layer 300 has a coefficient of static friction less than or equal to about 0.1. The surface of the hydrophobic layer 300 has a preferred smoothness, and the scratch resistance and wear resistance thereof are improved.
(42) Experimental Results Show:
(43) The hydrophobic layer 300 improves the surface smoothness of the composite substrate structure 30, thus enhancing the scratch resistance and the wear resistance of the composite substrate structure 30 that when subjected to an external scratching force.
(44) In some embodiments of the present disclosure, the hydrophobic layer 300 can become crystalline by a baking process or the like. In the hydrophobic layer 300 formed by a baking process, molecules are arranged in a highly ordered microscopic structure, such that the hydrophobic layer 300 can have a preferred density. The density of the hydrophobic layer 300 is greater, and the coefficient of friction of the hydrophobic layer 300 is more stable and keeps a low value. The composite substrate structure 30 with the hydrophobic layer 300 that has a crystal proportion greater than about 50% can have a significantly improved scratch resistance or wear resistance.
(45) However, the greater the thickness of the hydrophobic layer 300, the poorer the visual transparency thereof. To optimize the hydrophobicity and the visual transparency, it is preferred that, the hydrophobic layer 300 has a thickness ranging from about 5 nanometers to about 30 nanometers.
(46) Refer to
(47) In some embodiments, on the one hand, through the disposed adhesive layer 400, delamination caused by inner stress due to the difference of compositions between the diamond-like carbon layer 200 and the transparent substrate 100 is avoided, whereby the diamond-like carbon layer 200 is firmly bonded to the transparent substrate 100. On the other hand, the adhesive layer 400 (such as silicon dioxide), which is formed with fine particles, may also provide a surface of preferred flatness for the subsequent lamination of the diamond-like carbon layer 200.
(48) However, the greater the thickness of the adhesive layer 400, the poorer the visual transparency thereof. To optimize the adhesion and the visual transparency, it is preferred that, the adhesive layer 400 has a thickness ranging from about 5 nanometers to about 10 nanometers.
(49) Refer to
(50) Refer to
(51) In some embodiments, through the middle layer 500, the bonding interface between the middle layer 500 and the diamond-like carbon layer 200 and the bonding interface between the middle layer 500 and the hydrophobic layer 300 can have similar atomic structures, whereby the hydrophobic layer 300 is firmly bonded to the diamond-like carbon layer 200. In addition, delamination caused by inner stress due to the difference of compositions between the diamond-like carbon layer 200 and the hydrophobic layer 300 is avoided.
(52) However, the greater the thickness of the middle layer 500, the poorer the visual transparency of the composite substrate structure 60. To optimize the visual transparency and the adhesion of the composite substrate structure 60, it is preferred that, the middle layer 500 have a thickness ranging from about 10 nanometers to about 13 nanometers.
(53) Refer to
(54) Refer to
(55) In some embodiments, in the anti-reflection film 1010 disposed between the transparent substrate 100 and the diamond-like carbon layer 200, a first anti-reflection layer 1011 is arranged adjacent to the transparent substrate 100, and a second anti-reflection layer 1014 is arranged adjacent to the diamond-like carbon layer 200. The second anti-reflection layers 1012, 1014 each have a refractive index less than that of each of the first anti-reflection layers 1011, 1013. For example, the first anti-reflection layers 1011, 1013 each have a refractive index greater than about 1.6, and the second anti-reflection layers 1012, 1014 each have a refractive index less than about 1.55. In some preferred embodiment, the first anti-reflection layers 1011, 1013 each have a refractive index greater than about 1.8, and the second anti-reflection layers 1012, 1014 each have a refractive index less than about 1.5.
(56) In some embodiments, The first anti-reflection layers 1011, 1013 each are mainly formed of niobium oxide, titanium oxide (TiO2, Ti3O5, Ti2O3), zirconium oxide, aluminum oxide (Al2O3), silicon oxynitride or silicon nitride, and the second anti-reflective layers 1012, 1014 each are mainly formed of silicon oxide or magnesium fluoride.
(57) Through the anti-reflection film 1010 disposed on the transparent substrate 100, the visual transparency of the composite substrate structure 80 is improved, such that the composite substrate structure 80 can have a transparency greater than about 92%. The impact of external light in the environment on the transparent substrate 100 is significantly reduced. The anti-reflection effect of the transparent substrate 100 is improved, and the optical property of the composite substrate structure 80 is reinforced.
(58) In some embodiments, the composite substrate structure 80 may further include a hydrophobic layer 300 (not shown in
(59) Refer to
(60) Similarly, in some embodiments, the composite substrate structure 90 may further include a hydrophobic layer 300 (not shown in
(61) Refer to
(62) The touch panel 1 further includes a diamond-like carbon layer 200 formed on the transparent substrate 100. The following only describes a specific example of the present embodiment, in which the diamond-like carbon layer 200 is positioned on the first face 101 of the transparent substrate 100. It is preferred that, the diamond-like carbon layer 200 is positioned on the first face 101 for the following reasons. The touch panel 1 is configured to apply to a touch control electronic device (such as a smart phone or a table computer). In the touch panel 1 assembled with other components for forming a touch control electronic device, the first face 101 of the transparent substrate 100, where a touch by the user is conducted to operate the touch control electronic device, needs to be exposed, while the other faces of the transparent substrate 100 are covered by the other components. When a touch by the user is conducted, an external force may result in scratches or cavities on the first face 101. The diamond-like carbon layer 200 laminated on the first face 101 is configured for protecting the first face 101 from scratches or cavities. In some embodiments, the diamond-like carbon layer 200 is laminated on other faces of the transparent substrate 100. For example, the diamond-like carbon layer 200 disposed on the transparent substrate 100 is positioned under the second face 102, and the present disclosure is not limited thereto.
(63) In particular, the diamond-like carbon layer 200 of the touch panel 1 is designed to meet the needs of its application on the touch panel. At least two considerations are contemplated herein:
(64) First, the diamond-like carbon layer 200 can have sp.sup.2 bond graphite structures and sp.sup.3 bond diamond cubic structures. The sp.sup.3 bonds diamond cubic structure has better hardness, better scratch resistance, and better wear resistance, while also has relatively high internal stress and poor adhesion with the transparent substrate 100. Thus, the process of forming a diamond-like carbon layer 200 on the transparent substrate 100 promotes the adhesion of the diamond-like carbon layer 200 with respect to the transparent substrate 100. For example, the thickness of the diamond-like carbon layer 200 formed on the transparent substrate 100 is decreased to reduce the internal stress thereof.
(65) Second, considering the visual transparency of the diamond-like carbon layer 200, the sp.sup.2 bonds graphite structure has a greater impact on the optical property of the diamond-like carbon layer 200 than the sp.sup.3 bonds diamond cubic structure. Specifically, the more graphite structures having sp.sup.2 bonds contained in the diamond-like carbon layer 200, the poorer the visual transparency of the diamond-like carbon layer 200 is. The fewer the graphite structures having sp.sup.2 bonds contained in the diamond-like carbon layer 200, the better the visual transparency of the diamond-like carbon layer 200 is.
(66) Therefore, to optimize the adhesion and the visual transparency of the diamond-like carbon layer 200, it is preferred that, the diamond-like carbon layer 200 has thickness less than or equal to about 15 nanometers and has a content percentage of sp.sup.3 bonds greater than or equal to about 15%. The content percentage of sp.sup.3 bonds of the diamond-like carbon layer 200 is, as a specific example, about 30% or about 50% according to needs.
(67) In some embodiments, the diamond-like carbon layer 200 according to the present disclosure is formed on the surface of the transparent substrate 100 by sputtering. The content percentage of sp.sup.3 bonds in the diamond-like carbon layer 200 is regulated by controlling the flow rate of hydrogen and the dissociation energy. The diamond-like carbon layer 200 formed by sputtering can have a content percentage of sp.sup.3 bonds greater than or equal to about 15% when the flow rate of hydrogen is controlled to greater then 12 sccm (standard cubic centimeter per minute) and the dissociation energy is controlled to 100 to 700 eV (electron volt).
(68) It is worth mentioning that, the visual effect of the touch panel 1 is related at least to the thickness of the diamond-like carbon layer 200. Experimental results show that the greater the thickness of the diamond-like carbon layer 200 of the touch panel 1, the poorer the visual transparency of the touch panel 1, and the more apparent the appearance of yellow color, which is known as a yellowing phenomenon in the related field. The yellowing phenomenon is seen by a naked eye if the thickness of the diamond-like carbon layer 200 is increased to greater than about 10 nanometers. The yellowing phenomenon is so serious that the visually effect of the touch panel 1 is affected, if the thickness of the diamond-like carbon layer 200 is increased to greater than about 15 nanometers.
(69) Therefore, considering the visual transparency, the adhesion, and the yellowing phenomenon, in some embodiments, the diamond-like carbon layer 200 has a preferred thickness of less than about 10 nanometers. In another preferred embodiment, the diamond-like carbon layer 200 can have a thickness ranging from about 2 nanometers to about 5 nanometers, resulting to a transparency of the touch panel 1 greater than about 89%, and enabling the optimization of the visual effect and the adhesion property of the touch panel 1.
(70) In other embodiments of the touch panel, the composite substrate structure 30, 40, 50, 60, or 70 described in
(71) Refer to
(72) The touch sensing electrode layer 600 is formed with a plurality of first-axis electrodes and a plurality of second-axis electrodes (not shown in the Figures). In the instant disclosure, the first-axis electrodes and the second-axis electrodes are both disposed on the second face 102 of the transparent substrate 100.
(73) Refer to
(74) Refer to
(75) The first supporting substrate 700, the second supporting substrate 800, and the third supporting substrate 900 each is made of insulating and visually transparent materials, and is formed of a material including ethylene terephthalate, polyether sulfone, polyacrylate, polyethylene naphthalate, polyethylene terephthalate, polyphenylene sulfide, polyallylate, polycarbonate, polyethylene terephthalate polyethylene terephthalate, glass or the like. In addition, the first supporting substrate 700, the second supporting substrate 800, and the third supporting substrate 900 each is a flat board, a curved board, or in different shapes.
(76) According to the embodiments of the present disclosure, a composite substrate structure and a touch panel having composite substrate structure are provided, in which the scratch resistance and the wear resistance of the transparent substrate is promoted. Moreover, the touch panel having composite substrate structure provided can have a preferred abrasion resistance, transparency and visual effect.
(77) The composite substrate structure according to the embodiments of the present disclosure is not limited to operating as a touch surface of a touch panel and is also highly applicable to various other products. For example, the composite substrate structure is used as a wear-resistant surface of other optical devices, such as a front lens of a camera.
(78) Further, when the product does not require transparency, instead of the transparent substrate, a metal plate or a opaque plastic plate is applied to the composite substrate structure of the present disclosure, and used as a wear-resistant surface of the casing of various products, such as a side casing or a back cover of a cell phone, a outer casing of computers, cameras, or a home appliance, according to need.
(79) The descriptions illustrated supra set forth simply the preferred embodiments of the present disclosure; however, the characteristics of the present disclosure are by no means restricted thereto. All changes, alterations, or modifications conveniently considered by those skilled in the art are deemed to be encompassed within the scope of the present disclosure delineated by the following claims.