Rotation transmission device
10151357 ยท 2018-12-11
Assignee
Inventors
- Naotsugu KITAYAMA (Shizuoka, JP)
- Marina Fukunari (Shizuoka, JP)
- Kyohei SASANUMA (Shizuoka, JP)
- Koji Akiyoshi (Shizuoka, JP)
- Masahiro Kawai (Shizuoka, JP)
- Takahide Saito (Shizuoka, JP)
- Koji SATO (Shizuoka, JP)
Cpc classification
F16D27/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D27/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D27/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D27/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D27/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2023/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2300/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D27/112
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D27/112
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D27/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D27/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D27/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D27/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D27/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A rotation transmission device is configured such that when an electromagnet of an electromagnetic clutch is energized, an armature is attracted toward a rotor, so that a control retainer defining a two-way clutch is moved in an axial direction, whereby the control retainer and a rotary retainer are rotated relative to each other in a direction in which circumferential widths of pockets decrease, thereby disengaging pairs of rollers from an inner periphery of an outer ring and an outer periphery of an inner ring. The rotation transmission device includes a shock absorbing member on a surface of the armature facing the rotor, the shock absorbing member being configured to absorb impact force when the armature is attracted to the rotor by being elastically deformed.
Claims
1. A rotation transmission device comprising an input shaft, an output shaft positioned coaxially with the input shaft, a two-way clutch configured to selectively transmit rotation between the input shaft and the output shaft, and an electromagnetic clutch configured to selectively engage and disengage the two-way clutch, wherein the two-way clutch comprises an outer ring positioned at an end of the output shaft and having an inner periphery, an inner ring positioned at an end of the input shaft and having an outer periphery, a control retainer including first bars, a rotary retainer including second bars, wherein the first bars and the second bars are received between the inner periphery of the outer ring and the outer periphery of the inner ring, and positioned such that the first bars alternate with the second bars in a circumferential direction, with pockets defined between respective adjacent pairs of first and second bars, a plurality of pairs of engaging elements, each pair of the engaging elements being received in one of the pockets so as to be engageable with the inner periphery of the outer ring and the outer periphery of the inner ring, and elastic member, each of the elastic members being received in one of the pockets and being configured to bias the pair of the engaging elements received in the one of the pockets away from each other, wherein the electromagnetic clutch comprises an armature coupled to the control retainer, a rotor spaced apart from, and facing, the armature in an axial direction, and an electromagnet supported by a stationary member so as to face the rotor in the axial direction, and configured to apply a magnetic attraction force to the armature such that the armature is attracted toward the rotor when the electromagnet is energized, wherein the rotation transmission device is configured such that when the electromagnet is energized, the control retainer is moved in the axial direction toward the rotor, together with the armature, and wherein the rotation transmission device further comprises a motion converter mechanism configured to convert the axial movement of the control retainer toward the rotor to a relative rotation between the control retainer and the rotary retainer in a direction in which circumferential widths of the pockets decrease, thereby disengaging the engaging elements, wherein a shock absorbing member for absorbing an impact force when the armature is attracted to the rotor is provided positioned on one of an opposed surface of the armature facing the rotor and an opposed surface of the rotor facing the armature, wherein the shock absorbing member comprises a metal ring comprising an annular plate portion and a cylindrical portion configured at an outer periphery of the annular plate portion, and an elastic protrusion adhesively bonded to an inner surface of the annular plate portion, wherein the shock absorbing member is mounted such that the cylindrical portion is fitted on an outer periphery of the one of the armature and the rotor on which the shock absorbing member is positioned, the annular plate portion faces an axial end surface of an annular recess defined in the one of the opposed surface of the armature facing the rotor and the opposed surface of the rotor facing the armature at an outer peripheral portion of the one of the opposed surface of the armature facing the rotor and the opposed surface of the rotor facing the armature, the elastic protrusion is supported by the axial end surface of the annular recess, and the annular plate portion has an outer surface protruding from the one of the opposed surface of the armature facing the rotor and the opposed surface of the rotor facing the armature, and wherein the elastic protrusion is between the annular plate portion and the axial end surface.
2. A rotation transmission device comprising an input shaft, an output shaft positioned coaxially with the input shaft, a two-way clutch configured to selectively transmit rotation between the input shaft and the output shaft, and an electromagnetic clutch configured to selectively engage and disengage the two-way clutch, wherein the two-way clutch comprises an outer ring positioned at an end of the output shaft and having an inner periphery, an inner ring positioned at an end of the input shaft and having an outer periphery, a control retainer including first bars, a rotary retainer including second bars, wherein the first bars and the second bars are received between the inner periphery of the outer ring and the outer periphery of the inner ring, and positioned such that the first bars alternate with the second bars in a circumferential direction, with pockets defined between respective adjacent pairs of first and second bars, a plurality of pairs of engaging elements, each pair of the engaging elements being received in one of the pockets so as to be engageable with the inner periphery of the outer ring and the outer periphery of the inner ring, and elastic members, each of the elastic members being received in one of the pockets and being configured to bias the pair of the engaging elements received in the one of the pockets away from each other, wherein the electromagnetic clutch comprises an armature coupled to the control retainer, a rotor spaced apart from, and facing, the armature in an axial direction, and an electromagnet supported by a stationary member so as to face the rotor in the axial direction, and configured to apply a magnetic attraction force to the armature such that the armature is attracted toward the rotor when the electromagnet is energized, wherein the rotation transmission device is configured such that when the electromagnet is energized, the control retainer is moved in the axial direction toward the rotor, together with the armature, and wherein the rotation transmission device further comprises a motion converter mechanism configured to convert the axial movement of the control retainer toward the rotor to a relative rotation between the control retainer and the rotary retainer in a direction in which circumferential widths of the pockets decrease, thereby disengaging the engaging elements, wherein a shock absorbing member for absorbing an impact force when the armature is attracted to the rotor is positioned on one of an opposed surface of the armature facing the rotor and an opposed surface of the rotor facing the armature, wherein the shock absorbing member comprises a metal ring comprising an annular plate portion and a cylindrical portion configured at an outer periphery of the annular plate portion, and an elastic protrusion adhesively bonded to an inner surface of the annular plate portion, wherein the shock absorbing member is mounted such that the cylindrical portion is fitted on an outer periphery of the one of the armature and the rotor on which the shock absorbing member is positioned, the annular plate portion faces an axial end surface of an annular recess defined in the one of the opposed surface of the armature facing the rotor and the opposed surface of the rotor facing the armature at an outer peripheral portion of the one of the opposed surface of the armature facing the rotor and the opposed surface of the rotor facing the armature, the elastic protrusion is supported by the axial end surface of the annular recess, and the annular plate portion has an outer surface protruding from the one of the opposed surface of the armature facing the rotor and the opposed surface of the rotor facing the armature, and wherein the cylindrical portion has a radially inner surface configured with a plurality of circumferentially spaced apart projections fitted in an annular groove defined in the outer periphery of the one of the armature and the rotor on which the shock absorbing member is positioned, and in engagement with an end wall of the annular groove on a side of the one of the opposed surface of the armature facing the rotor and the opposed surface of the rotor facing the armature.
3. The rotation transmission device of claim 1, wherein the elastic protrusion is a circumferentially continuous annular elastic protrusion.
4. The rotation transmission device of claim 1, wherein the elastic protrusion comprises a plurality of circumferentially spaced apart, circular arc-shaped annularly positioned elastic protruding portions.
5. The rotation transmission device of claim 2, wherein the elastic protrusion is a circumferentially continuous annular elastic protrusion.
6. The rotation transmission device of claim 2, wherein the elastic protrusion comprises a plurality of circumferentially spaced apart, circular arc-shaped, annularly positioned elastic protruding portions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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BEST MODE FOR EMBODYING THE INVENTION
(15) Now referring to the drawings, the embodiment of the present invention is described.
(16) The housing 3 is a cylindrical member carrying at one end thereof a small-diameter bearing tube 4. The output shaft 2 is rotatably supported by a bearing 5 mounted in the bearing tube 4.
(17) As shown in
(18) The outer ring 11 has a closed end having an inner side surface formed with a small-diameter recess 17. A bearing 18 is mounted in the recess 17 and rotatably supports the end of the inner ring 13.
(19) The inner ring 13 is rotationally fixed to the end of the input shaft 1 by means of serration fitting, but the former may be formed integral with the latter. Each of the cam surfaces 14, formed on the outer periphery of the inner ring 13, includes a pair of inclined surface portions 14a and 14b that are inclined in opposite directions to each other, such that each surface portion 14a, 14b and the cylindrical surface 12 of the outer ring 11 define a wedge-shaped space, i.e. a space narrowing toward the respective circumferential ends thereof. Between the pair of inclined surface portions 14a and 14b, a flat spring support surface 19 is formed to extend in the tangential direction of the inner ring 13 and to support one of the elastic members 20.
(20) The elastic members 20 comprise coil spring, and are each disposed between the corresponding pair of the rollers 15 to bias the pair of rollers 15 away from each other to respective stand-by positions where the rollers 15 can instantly engage the cylindrical surface 12 and the cam surface 14.
(21) The retainer 16 comprises a control retainer member 16A and a rotary retainer member 16B. As shown in
(22) The rotary retainer member 16B includes an annular flange 25, and bars 26 which are equal in number to the cam surfaces 14 and are provided on the outer periphery of the annular flange 25 so as to be circumferentially equidistantly spaced apart from each other.
(23) The control retainer member 16A and the rotary retainer member 16B are mounted in position such that the bars 26 of the rotary retainer member 16B are inserted through the respective elongated holes 23 of the control retainer member 16A, while circumferentially alternating with the bars 22 of the control retainer member 16A, with the distal ends of the bars 22 and 26 disposed between the outer ring 11 and the inner ring 13, and with the flange 21 of the control retainer member 16A and the flange 25 of the rotary retainer member 16B both located outside of the outer ring 11.
(24) With the retainer members 16A and 16B mounted in this manner, as shown in
(25) As shown in
(26) A flange portion 29 is provided at the end of the slide guide surface 28 on the side of the electromagnetic clutch 50. A thrust bearing 30 is mounted between the flange portion 29 and the flange 25 of the rotary retainer member 16B to prevent the rotary retainer member 16B from moving toward the electromagnetic clutch 50 while rotatably supporting the rotary retainer member 16B.
(27) As shown in
(28) As shown in
(29) The cam grooves 41 and 42 are circular, arc-shaped grooves, but the cam grooves according to the present invention may be V-grooves.
(30) The torque cam 40 is configured such that when the control retainer member 16A is moved in one of the opposite axial directions in which the flange 21 of the control retainer member 16A approaches the flange 25 of the rotary retainer member I6B, the balls 43 move, while rolling, toward the deepest portions of the respective cam grooves 41 and 42, thereby causing the control retainer member 16A and the rotary retainer member 16B to rotate relative to each other in the direction in which the circumferential widths of the pockets 27 decrease.
(31) As shown in
(32) The spring holder 45 is axially positioned by being in abutment with an axial end surface of the inner ring 13. As shown in
(33) The braking pieces 46 are arranged such that when the control retainer member 16A and the rotary retainer member 16B rotate relative to each other in the direction in which the circumferential widths of the pockets 27 decrease, the braking pieces 46 support, at their respective side edges, the bars 22 of the control retainer member 16A and the bars 26 of the rotary retainer member 16B, thereby keeping the opposed pairs of rollers 15 in their neutral, disengaged position.
(34) Each braking piece 46 is formed, at its outer peripheral portion, with a spring retaining piece 47 extending in the axial direction, radially outward of the elastic member 20. The elastic member 20 is fitted at its outer peripheral portion in a cutout 48 formed in the radially inner surface of the braking piece 46, so that the elastic member 20 is prevented from moving in the axial direction of the rollers 15, and thus prevented from getting out of the space between the opposed pair of rollers 15.
(35) As shown in
(36) The armature 51 is rotatably and slidably supported by the flange portion 29 of the input shaft 1, and includes at its outer peripheral portion a coupling tube 54. The tubular portion 24 of the control retainer member 16A is press-fitted in the radially inner surface of the coupling tube 54, whereby the control retainer member 16A and the armature 51 are fixedly coupled together. Due to this coupling, the armature 51 is slidably supported at two axially spaced portions, which are the outer periphery of the flange portion 29 and the slide guide surface 28 formed on the outer periphery of the input shaft 1.
(37) The rotor 52 is axially positioned by being fitted on the input shaft 1, while being rotationally fixed to the input shaft 1.
(38) The electromagnet 53 includes an electromagnetic coil 53a, and a core 53b supporting the electromagnetic coil 53a. The core 53b is fitted in the opening of the housing 3, which is a stationary member, at the other end thereof, and prevented from separation therefrom by a snap ring 55 mounted to the housing in its opening at the other end. A bearing 56 is fitted on the input shaft 1, keeping the core 53b rotatable relative to the input shaft 1.
(39) As shown in
(40)
(41) With the two-way clutch 10 in the stand-by position, when the electromagnetic coil 53a is energized, a magnetic attraction force acts on the armature 51, so that the armature 51 is axially pulled toward and attracted to the rotor 52.
(42) Since the armature 51 is fixedly coupled to the control retainer member 16A, when the armature is moved in the axial direction, the control retainer member 16A is moved in the direction in which the flange 21 of the control retainer member 16A approaches the flange 25 of the rotary retainer member 16B.
(43) At this time, the balls 43, shown in
(44) With the two-way clutch 10 disengaged, when torque is applied to the input shaft 1 to rotate the inner ring 13 in one direction, the braking pieces 46 formed on the spring holder 45 push either the bars 22 of the control retainer member 16A or the bars 26 of the rotary retainer member 16B, thus rotating the control retainer member 16A and the rotary retainer member 16B together with the inner ring 13. In this state, since the respective opposed pairs of rollers 15 are kept in the disengaged, neutral position, the rotation of the inner ring 13 is not transmitted to the outer ring 11, so that the inner ring 13 rotates freely.
(45) When, in this state, the control retainer member 16A and the rotary retainer member 16B rotate relative to each in the direction in which the circumferential widths of the pockets 27 decrease, the bars 22 of the control retainer member 16A and the bars 26 of the rotary retainer member 16B abut the respective side edges of the braking pieces 46 of the spring holder 45, thereby preventing any further relative rotation.
(46) This prevents the elastic members 20 from being unnecessary compressed, and thus prevents breakage of any elastic member 20 due to fatigue even after the elastic members 20 are repeatedly expanded and compressed.
(47) With the inner ring 13 rotating freely, when the electromagnetic coil 53a is de-energized, attraction force applied to the armature 51 disappears, so that the armature 51 becomes rotatable. This allows the control retainer member 16A and the rotary retainer member 16B to rotate relative to each other in the direction in which the circumferential widths of the pockets 27 increase, under the biasing force of the elastic members 20. This in turn causes the respective opposed pairs of rollers 15 to be moved into stand-by positions where the rollers 15 can instantly engage the cylindrical surface 12 and the cam surfaces 14 as shown in
(48) When, in this state, the input shaft 1 is stopped and then rotated in the opposite direction, the rotation of the inner ring 13 is transmitted to the outer ring 11 through the other of each opposed pair of rollers 15.
(49) In this arrangement, since the control retainer member 16A and the rotary retainer member 16B are rotated relative to each other in the direction in which the circumferential widths of the pockets 27 increase, by de-energizing the electromagnetic coil 53a, thereby moving the respective opposed pairs of rollers 15 into the stand-by positions where the rollers 15 can instantly engage the cylindrical surface 12 and the cam surfaces 14, there exists little play in the rotational direction. Also, since the inner ring 13 is integral with the input shaft 1, it is possible to instantly transmit the rotation of the input shaft 1 to the outer ring 11 through the inner ring 13.
(50) Also, since torque is transmitted from the inner ring 13 to the outer ring 11 through rollers 15 which are equal in number to the number of the cam surfaces 14, large torque can be transmitted from the inner ring 13 to the outer ring 11.
(51) When the control retainer member 16A and the rotary retainer member 16B rotate relative to each other in the direction in which the circumferential widths of the pockets 27 increase, the balls 43 move while rolling to shallow portions of the respective opposed pairs of cam grooves 41 and 42, as shown in
(52) When the electromagnetic coil 53a is energized and the armature 51 is attracted to the rotor 52, the armature 51 tends to collide harshly against the rotor 52. However, as shown in
(53) In
(54) The shock absorbing member 61 shown in
(55) The protrusion 66 is made of rubber, and is bonded to the inner surface of the annular plate portion 63 by vulcanization. As shown in
(56) This shock absorbing members 61 is mounted in position such that the outer cylindrical portion 64 of the metal ring 62 is fitted on the outer periphery of the armature 51, with the projections 67 on the outer cylindrical portion 64 engaging an end wall, on the side of the rotor 52, of an annular groove 68 formed in the radially outer surface of the armature 51.
(57) With the shock absorbing member 61 mounted in position in the above manner, the annular plate portion 63 axially faces an axial end surface 69a of an annular recess 69 formed in the outer peripheral portion of the opposed surface of the armature 51 facing the rotor 52, with the protrusion 66 supported by the axial end surface 69a. Further, the distal end of the inner cylindrical portion 65 extending from the inner periphery of the annular plate portion 63 is at the position of an annular groove 70 formed in the inner peripheral portion of the axial end surface 69a, with the outer surface of the annular plate portion 63 protruding from the opposed surface of the armature 51 facing the rotor 52.
(58) With the shock absorbing member 61 mounted to the armature 51 in this manner, when the electromagnetic coil 53a of the electromagnet 53 is energized, and as a result, the armature 51 is attracted toward the rotor 52, the annular plate portion 63 of the metal ring 62 abuts the rotor 52, and then is pushed further, with the protrusion 66, which is made of rubber, elastically deformed. By being elastically deformed, the protrusion 66 absorbs the shock when the armature 51 is attracted to the rotor 52, thus minimizing colliding sounds and vibrations.
(59) With the arrangement of
(60) The shock absorbing member 61 shown in
(61) This shock absorbing member 61 is mounted in position such that the annular plate 71 is fitted in an annular groove 73 formed in the opposed surface of the armature 51 facing the rotor 52, with the distal ends of the bent pieces 72 protruding outwardly from the above opposed surface. In this state, the annular plate 71 is inseparably fixed in position by a plurality of caulked pieces 74 provided along the edge of the opening of the annular groove 73 and caulked toward the opening. In the alternative, the annular plate 71 may be inseparably fixed in position by adhesively bonding the annular plate 71 to the axial end surface of the annular groove 73.
(62) With the shock absorbing member 61 of
(63) While in each of the examples shown in
(64) In the embodiment shown in
(65) For example, as shown in
(66) This sprag type two-way clutch 10 is configured such that when the electromagnet 53 of the electromagnetic clutch 50 is de-energized, each pair of sprags 31 are pivoted under the biasing force of the elastic member 32 in the directions in which the radially outer ends thereof move away from each other, whereby the sprags 31 engage an inner cylindrical surface 12 of the outer ring 11 and an outer cylindrical surface 13a of the inner ring 13. This two-way clutch 10 is further configured such that when the electromagnet 53 is energized, and the control retainer member 16A is moved in the axial direction, while at the same time, the control retainer member 16A and the rotary retainer member 16B rotate relative to each other, each pair of sprags 31 are pushed at their radially outer ends by the bars 22 and 26 of the respective retainer members, and pivoted in the directions in which the radially outer ends move toward each other, whereby the sprags 31 disengage from the inner cylindrical surface 12 of the outer ring 11 and the outer cylindrical surface 13a of the inner ring 13.
DESCRIPTION OF THE REFERENCES
(67) 1. Input shaft 2. Output shaft 10. Two-way clutch 11. Outer ring 13. Inner ring 15. Roller (engaging element) 16A. Control retainer member 16B. Rotary retainer member 22. Bar 26. Bar 27. Pocket 31. Sprag (engaging element) 32. Elastic member 40. Torque cam (Motion converter mechanism) 50. Electromagnetic clutch 51. Armature 52. Rotor 53. Electromagnet 60. Annular groove 61. Shock absorbing member 62. Metal ring 63. Annular plate portion 64. Cylindrical portion 66. Protrusion 67. Projection 68. Annular groove 69. Annular recess 69a. Axial end surface 70. Annular groove 71. Annular plate 72. Bent piece 73. Annular groove 74. Caulked piece