System and method for connecting to marine shore power
10153581 ยท 2018-12-11
Inventors
Cpc classification
H01R13/53
ELECTRICITY
B63J2003/043
PERFORMING OPERATIONS; TRANSPORTING
H01R31/06
ELECTRICITY
International classification
H01R25/00
ELECTRICITY
H01R31/06
ELECTRICITY
Abstract
A system for providing marine shore power to a vessel regardless of the configuration of the shore power source or the configuration of any socket installed on the shore power source is disclosed. A vessel plug, which is intended to be installed on a vessel's shore power cable, has a male adapter component which accepts a plurality of adapters. The plurality of adapter each have a female socket component and a male adapter component. The male plug component of the vessel plug is compatible with and plugs into the female socket component of each of the plurality of adapters. Each of the male adapter components of the plurality of components are each configured differently so as to enable a vessel to connect to a shore power source regardless of the configuration of the shore power source or the configuration of any socket installed on the shore power source.
Claims
1. A system for connecting to marine shore power comprising: a vessel plug comprising: a male plug component; and a housing; a plurality of adapters, each comprising: a female socket component; and a male adapter component; wherein the housing of the vessel plug receives and installs on a vessel's shore power cable; wherein the female socket component and the male adapter component are opposite each other; wherein the female socket component of each of the plurality of adapters interchangeably attaches to the male plug component of the vessel plug, creating an electrical connection there between; wherein the male adapter components of the plurality of adapters are each configured differently and unique from each other and are compatible with and attach or connect to a shore power source with a socket installed thereon having a known configuration or are otherwise uniquely configured to attach or connect to the shore power source regardless of the configuration of the shore power source or the socket installed thereon, if any, creating an electrical connection between each male adapter component and the shore power source; wherein the shore power source is provided to a vessel at marinas where the vessel docks, is connected to an electrical power grid or an electricity source, and provides the vessel access to three-phase electrical power when docked at the marinas; wherein installing the housing of the vessel plug on the vessel's shore power cable, plugging into the socket installed on the shore power source the male adapter component of one of the plurality of adapters which is compatible thereto, and connecting the vessel plug to the female socket component of the adapter creates an electrical connection between the vessel's shore power cable and the shore power source providing electricity thereto; wherein the vessel plug and the plurality of adapters are configured to provide three-phase electrical power to the vessel, up to, including, and exceeding 100 amperes of current, regardless of the configuration of the shore power source or the configuration of the socket, if any, installed on the shore power source; wherein the vessel plug further comprises: a ground pin, a neutral pin, an L1 phase pin, an L2 phase pin, and an L3 phase pin, with each comprising a first end piece and a second end piece; a terminal block comprising a top portion and a bottom portion; a smash seal; a compression nut a lock ring having locking tabs; and the housing comprising a first end and a second end; wherein the male plug component is comprised of the top portion of the terminal block, comprising: the first end pieces of the ground pin, neutral pin, L1 phase pin, L2 phase pin, and L3 phase pin; a top portion of a receptacle; and a circular plug housing; wherein the bottom portion of the terminal block is comprised of: the second end pieces of the ground pin, neutral pin, L1 phase pin, L2 phase pin, and L3 phase pin; a bottom portion of the receptacle; and a wiring cover; wherein the first end pieces of the ground pin, neutral pin, L1 phase pin, L2 phase pin, and L3 phase pin insert into the bottom portion of the receptacle and through to the top portion of the receptacle and are enclosed within the circular plug housing; wherein the wiring cover together with the bottom portion of the receptacle enclose the second end pieces of the ground pin, neutral pin, L1 phase pin, L2 phase pin, and L3 phase pin; wherein the second end pieces of the ground pin, neutral pin, L1 phase pin, L2 phase pin, and L3 phase pin each have a terminal comprised of a hollow cavity to receive and secure at least one wire of the vessel's shore power cable, creating an electrical connection between the wire and the respective pin; wherein the first end of the housing has an opening to receive the bottom portion of the terminal block; wherein the circular plug housing attaches to the first end of the housing thereby securing the bottom portion of the terminal block within the opening of the housing and securing the lock ring to the first end of the housing so that the lock ring can rotates freely about the outer surface of the housing near the opening; wherein the second end of the housing has an internally recessed bevel creating a cylindrical pocket to receive the smash seal; and wherein further the second end of the housing and the compression nut have complimentary threading allowing the compression nut to be threaded onto the second end of the housing.
2. The system for connecting to marine shore power of claim 1, wherein each of the plurality of adapters further comprises: an adapter ground pin, an adapter neutral pin, an L1 adapter phase pin, an L2 adapter phase pin, and an L3 adapter phase pin, each comprising a first end portion and a second end portion; an adapter terminal block comprising a first end and a second end; an adapter housing comprising a first end and a second end; and an adapter lock ring having locking tabs which secure each of the plurality of adapters to the socket installed on the shore power source; wherein the female socket component is comprised of the second end of the adapter terminal block; the second end portions of the adapter ground pin, adapter neutral pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin; and a circular recess having an alignment channel; wherein each of the second end portions of the adapter ground pin, adapter neutral pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin has a cavity to receive the first end piece of the respective vessel plug ground pin, neutral pin, L1 phase pin, L2 phase pin, and L3 phase pin, creating an electrical connection between each second end portion and the respective first end piece; wherein each of the second end portions of the adapter ground pin, adapter neutral pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin is enclosed within the adapter terminal block, with the cavities of each accessible through the second end of the adapter terminal block, creating an adapter ground terminal, an adapter neutral terminal, an L1 adapter phase terminal, an L2 adapter phase terminal, and an L3 adapter phase terminal; wherein the first end portions of the adapter ground pin, adapter neutral pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin protrude from the first end of the adapter terminal block; wherein the male adapter component is comprised of the adapter housing, the adapter lock ring, and the first end portions of the adapter ground pin, adapter neutral pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin; wherein the second end of the adapter housing has a flange which extends perpendicular to and circumferentially around the second end of the adapter housing; wherein the flange of the second end of the adapter housing attaches to the first end of the adapter terminal block enclosing the first end portions of the adapter ground pin, adapter neutral pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin within the adapter housing and enclosing the second end portions thereof within the adapter terminal block; wherein the adapter terminal block is further comprised of two lock plates diametrically opposite each other which extend semi-circumferentially and perpendicularly from the outer surface of the adapter terminal block nearest the second end of the adapter terminal block; wherein each lock plate has a vertical height which increases from a first end to a second end of each lock plate, creating a ramp which ends at a tab abutting the second end of each lock plate; wherein inserting the male plug component of the vessel plug into the female socket component of any of the plurality of adapters and turning the lock ring of the vessel plug clockwise results in the bottom surface of each locking tab of the lock ring sliding along the top surface of each lock plate from its first end to its second end until each locking tab is stopped by the tab abutting the second end of each lock plate, fully seating and securing the adapter onto the vessel plug.
3. The system for connecting to marine shore power of claim 2, wherein one or more of the plurality of adapters have a male adapter component comprised of the first end portions of the adapter ground pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin, the adapter housing, and the adapter lock ring; and wherein the male adapter component attaches to the socket installed on the shore power source having a configuration of only four pin terminals, one for each adapter ground pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin.
4. The system for connecting to marine shore power of claim 2, wherein the male adapter component of one or more of the plurality of adapters is comprised of an adapter cover and the first end portions of the adapter ground pin, adapter neutral pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin; wherein each of the first end portions of the adapter ground pin, adapter neutral pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin have a cavity to receive secure, and connect a first end of respective ground, neutral, and L1, L2, and L3 phase wires from a three-phase electrical cable, creating an electrical connection between each first end portion of the adapter ground pin, neutral pin, L1, L2, and L3 adapter phase pins and the first end of respective wires of the three-phase electrical cable; wherein the cavities of the first end portions each of the adapter ground pin, adapter neutral pin, and L1, L2, and L3 phase pins enable the vessel's shore power cable to be connected to the shore power source having the three-phase electrical cable with no socket installed thereon; wherein the male adapter component, with the first ends of respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable connected thereto enables the vessel's shore power cable to be connected to the shore power source which ordinarily requires hard wiring the vessel's shore power cable to the shore power source, by hardwiring a second end of each of the respective ground, neutral, and L1, L2, and L3 phase wires of the the three-phase electrical cable to the shore power source; and wherein the male adapter component of the adapter, with the first ends of respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable connected thereto, enables the vessel's shore power cable to be connected to the socket installed on the shore power source having an unknown configuration by installing the second end of each of the respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable to a sourced plug compatible with the unknown configuration of the socket installed on the shore power source, creating a custom adapter which connects the vessel's shore power cable to the shore power source.
5. The system for connecting to marine shore power of claim 1, wherein the vessel plug installed on the vessel's shore power cable, along with the plurality of adapters, eliminate the need for multiple bulky and expensive cable sets or the need to rewire the vessel's shore power cable with a different plug each time the vessel berths in a marina where the shore power source has an unknown configuration or the socket installed thereon has a configuration which is not compatible with the vessel's shore power plug.
6. The system for connecting to marine shore power of claim 1, wherein the vessel plug installed on the vessel's shore power cable, along with the plurality of adapters, meet the needs of supplying the vessel with high amperage three-phase electricity from the shore power source regardless of the configuration of the shore power source or the configuration of the socket installed thereon.
7. The system for connecting to marine shore power of claim 1, wherein the vessel plug installed on the vessel's shore power cable, along with the plurality of adapters, are easy to use, efficient and relatively inexpensive.
8. The system for connecting to marine shore power of claim 1, wherein the vessel's shore power cable is connected to the shore power source by simply plugging into the socket installed on the shore power source, the male adapter component of one of the plurality of adapters which is compatible thereto, and plugging into the female socket component, the vessel plug that is installed on the vessel's shore power cable.
9. A system for connecting to marine shore power comprising: a vessel plug having a male plug component; and a plurality of adapters with each having a female socket component and a male adapter component; wherein the vessel plug is intended to replace a plug installed on a vessel's shore power cable by being installed directly on the vessel's shore power cable; wherein the male plug component of the vessel plug is compatible with and plugs into the female socket component of each of the plurality of adapters; wherein the male adapter components are each configured uniquely to enable the vessel's shore power cable to be connected to a shore power source regardless of the configuration of the shore power source or the configuration of a socket installed on the shore power source; wherein the shore power source is provided to a vessel at marinas where the vessel docks, is connected to an electrical power grid or an electricity source, and provides the vessel access to three-phase electrical power when docked at the marinas; wherein the male adapter component of one or more of the plurality of adapters is comprised of an adapter cover and the first end portions of the adapter ground pin, adapter neutral pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin; wherein each of the first end portions of the adapter ground pin, adapter neutral pin, L1 adapter phase pin, L2 adapter phase pin, and L3 adapter phase pin have a cavity to receive, secure, and connect a first end of respective ground, neutral, and L1, L2, and L3 phase wires from a three-phase electrical cable, creating an electrical connection between each first end portion of the adapter ground pin, neutral pin, L1, L2, and L3 adapter phase pins and the first end of respective wires of the three-phase electrical cable; wherein the cavities of the first end portions of the adapter ground pin, adapter neutral pin, and L1, L2, and L3 adapter phase pins enable the vessel's shore power cable to be connected to the shore power source having the three-phase electrical cable with no socket installed thereon; wherein the male adapter component, with the first ends of respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable connected thereto, enables the vessel's shore power cable to be connected to the shore power source which ordinarily requires hard wiring the vessel's shore power cable to the shore power source, by instead, hardwiring a second end of each of the respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable to the shore power source; and wherein the male adapter component of the adapter, with the first ends of respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable connected thereto, enables the vessel's shore power cable to be connected to the socket installed on the shore power source having an unknown configuration by installing the second end of each of the respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable to a sourced plug compatible with the unknown configuration of the socket installed on the shore power source, creating a custom adapter which connects the vessel's shore power cable to the shore power source.
10. The system for connecting to marine shore power of claim 9, wherein the majority of the plurality of adapters have configurations matching a variety of known four and five pin socket configurations used internationally; wherein the majority of the plurality of adapters enable the vessel's shore power cable to be connected to the shore power source having any of the known four and five pin sockets installed thereon.
11. The system for connecting to marine shore power of claim 9, wherein the male adapter component of at least one or more of the plurality of adapters is comprised of adapter ground, adapter neutral, and L1, L2 and L3 adapter phase ins with hollow cavities which receive, secure, and connect a first end of respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable; wherein the hollow cavities of the adapter ground, adapter neutral and L1, L2 and L3 adapter phase pins of the male adapter component connect to the shore power source by receiving, and securing the first ends of respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase power cable of the shore power source with no socket installed thereon; wherein the male adapter component, with the first ends of respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable connected thereto, enables the vessel's shore power cable, with the vessel plug stalled thereon, to be connected to the shore power source having no three-phase electrical cable and which ordinarily requires hard wiring the vessel's shore power cable to the shore power source, by hardwiring a second end of each of the respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable to the shore power source; and wherein the male adapter component of the adapter, with the first ends of respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable connected thereto, enables the vessel's shore power cable to be connected to the socket installed on the shore power source having an unknown configuration by installing the second end of each of the respective ground, neutral, and L1, L2, and L3 phase wires of the three-phase electrical cable to a sourced plug compatible with the socket having the unknown configuration, creating a custom adapter which connects the vessel's shore power cable to the shore power source.
12. The system for connecting to marine shore power of claim 9, wherein the male adapter component of one or more of the plurality of adapters has a configuration which is compatible with the socket installed on the shore power source which has only a ground terminal, an L1 phase terminal, an L2 phase terminal, and an L3 phase terminal.
13. The system for connecting to marine shore power of claim 9, wherein the vessel plug installed on the vessel's shore power cable, along with the plurality of adapters, eliminate the need for multiple bulky and expensive cable sets or the need to rewire the vessel's shore power cable with a different plug each time the vessel berths in a marina where the sore power source provided has an unknown configuration or the socket installed thereon, if any, has a configuration that is not compatible with the vessel's shore power plug configuration.
14. The system for connecting to marine shore power of claim 9, wherein the vessel plug installed on the vessel's shore power cable, along with the plurality of adapters, meet the needs of supplying the vessel with high amperage three-phase electricity from the shore power source regardless of the configuration of the shore power source or the configuration of the socket installed on the shore power source.
15. The system for connecting to marine shore power of claim 9, wherein the vessel plug installed on the vessel's shore power cable, along with the plurality of adapters, are easy to use, efficient and relatively inexpensive.
16. The system for connecting to marine shore power of claim 9, wherein the vessel is connected to the shore power source by simply plugging into the socket installed on the shore power source the male adapter component of one of the plurality of adapters, which is compatible thereto, and plugging the vessel plug installed on the vessel's shore power cable into the female socket component of the adapter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The novel features of this invention, as well as the invention itself, both as to its structure and its operation, will be best understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:
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DETAILED DESCRIPTION OF THE INVENTION
(16) Initially with regards to
(17) With reference to
(18) Further with regards to
(19) Additionally with regards to
(20) In other embodiments, vessel plug 10 may also incorporate additional features of electrical connectors known in the art. Also, in other embodiments vessel plug 10 could have plug configurations that vary with respect to: diameter and depth of circular plug housing 58, location of ground pin in reference to the alignment tab 26, pin size and length, number and location of pins, use of a pilot contact, and amperage, voltage, and frequency specifications to match and connect directly to the shore power source having a known or unknown configuration, without the use of an adapter.
(21) Further with regards to
(22) Adapter 30 is additionally comprised of an adapter ground pin 31, an adapter neutral pin 32, an adapter L1 phase pin 33, an adapter L2 phase pin 34, an adapter L3 phase pin 35 (hereinafter, simply adapter pins 31, 32, 33, 34, and 35), and an adapter pilot contact 74 (see
(23) Further with regards to the embodiment shown in
(24) Initially with regards to
(25) Further with regards to
(26) To insert vessel plug 10 into adapter 30, insert male plug component 93 into circular recess 94 of female socket component 40, while simultaneously aligning alignment tab 26 with alignment channel 46 and locking tabs 28 with notches 47. Doing so will result in pins 16 through 20 and pilot contact 78 inserting into adapter terminals 41 through 45 and 77 and therefore into the second end portions 61 through 65 and 92 of pins 31 through 35 and adapter pilot contact 74. To secure adapter 30 onto vessel plug 10, press adapter 30 onto vessel plug 10 and rotate lock ring 13 so that the bottom surface of each locking tab 28 slides along the top surface of each lock plate 48 from its first end to its second end until each locking tab 28 is stopped by the tab abutting the second end of each lock plate 48. Rotating lock ring 13 pulls adapter 30 towards vessel 10 fully seating adapter 30 onto vessel plug 10. Attaching adapter 30 to vessel plug 10 and locking with lock ring 13 creates electrical connections between pins 16 through 20 of vessel plug 10 and respective terminals 41 through 45 of adapter 30 and also between pilot contact 78 and adapter pilot contact 74. Other ways known in the art to attach and secure adapter 30 to vessel plug 10 could be used in other embodiments. Once adapter 30 is secured to vessel plug 10, the vessel's shore power cable can be connected to the shore power source by inserting male adapter component 79 into the shore power source socket, providing the vessel with electrical power.
(27) In this embodiment, each of the plurality of adapters, vary with respect to: the diameter, thickness and depth of the adapter housing; diameter, length, location and number of adapter pins; use of a neutral adapter pin; location of ground pin in relation to clocking tab; use of a pilot contact; number of phases; and amperage, voltage, and frequency specifications resulting in each of the plurality of adapters having a unique configuration to be compatible with the shore power source socket having a known configuration. Each of the plurality of adapters have a unique configuration compatible with shore power source sockets having configurations regularly used in Europe, the Middle East, North Africa, the Caribbean, or South East Asia; shore power source sockets with configurations based upon national, regional, or international standards; and shore power source sockets with other configurations. The plurality of adapters allow the vessel's shore power cable to be connected to the shore power source regardless of the configuration of the shore power source of the shore power source socket, if any, installed thereon. See
(28) Initially with regards to
(29) Terminals 51 through 55 are each enclosed within a respective recess 21, 22, 23, 24, and 25 created by joining the bottom of receptacle 59 and the top of wiring cover 60. Terminal 29 is also enclosed within the joined receptacle 59 and wiring cover 60. When terminal block 12 is fully assembled, with pins 16 through 20 and pilot contact 78 enclosed therein, the hollow cavities of terminals 51 through 55 and terminal 29 are accessible through holes in the bottom of wiring cover 60, with the set screws of terminals 51 through 55 being accessible through recesses 21 through 25. The set screws of terminal 29 are accessible through the side of wiring cover 60 (not shown).
(30) Further with regards to
(31) FIG.4 is an internal view illustrating the bottom portion of terminal block 12 (receptacle 59 and wiring cover 60) inserted into opening 11A of housing 11, with the top portion of terminal block 12 (circular plug housing 58) secured to housing 11. More specifically
(32) Initially with regards to
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(34) Adapters 80, 100, 140, 160, and 180, as shown in
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(40) In other embodiments, alternative adapters will be included having male adapter component configurations that vary with respect to: the diameter, thickness and depth of adapter housing; location, size, length, diameter and number of adapter pins; use or nonuse of an adapter neutral pin; and location of the adapter ground pin in relation to the clocking tab. These alternative adapters will also vary with respect to: whether an adapter pilot contact is used; number of phases; and amperage, voltage, and frequency specifications.
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(42) Further with regards to
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(45) Adapter 120 can be used in instances when the shore power source has a three-phase electrical cable with no shore power source socket installed. Simply install adapter 120 directly onto the bare wires of the three-phase electrical cable of the shore power source. Adapter 120 can additionally be used in instances where the shore power source socket has a configuration that isn't compatible with any of the adapters 30, 80, 100, 140, 160, or 180. In such an instance, a plug that is compatible with the shore power source socket configuration can be sourced and connected to the male adapter component of adapter 120 by connecting one end of a section of three-phase electrical cable to the male adapter component of adapter 120 as discussed above and installing the newly sourced plug onto the other end of the section of three-phase electrical cable. Lastly, adapter 120 can be connected to the shore power source in instances where the shore power source has no cable, but only a terminal that receives bare wires. In such an instance one end of the section of three-phase electrical cable can be connected to adapter 120, with the other end of the section of three-phase electrical cable connected to the shore power source terminal.
(46) From this point forward: adapter 120 having the sourced plug installed thereon with the section of three-phase electrical cable; or adapter 120 with the three-phase electrical cable installed thereon can be used with the system just like any of the plurality of adapters. It is the intention of the inventor for the System and Method for Connecting to Marine Shore Power to include two or more of adapter 120 as the vessel may come across more than one marina where the shore power source or the shore power source socket installed thereon, if any, has an unknown configuration.
(47) Once wires from the three-phase electrical cable are installed within adapter 120 and adapter 120 is fully assembled, electrical potting resin, silicone sealant or another similar material known in the art can be used to waterproof adapter 120.
(48) While the particular System and method for Connecting go Marine Shore Power as herein shown and disclosed in detail is fully capable of obtaining the objects and providing the advantages herein before stated, it is to be understood that it is merely illustrative of the presently preferred embodiments of the invention and that no limitations are intended to the details of construction or design herein shown other than as described in the appended claims.