Superconducting devices by optimization of the superconductor's local critical current
10153071 ยท 2018-12-11
Assignee
Inventors
Cpc classification
Y02E40/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01F6/06
ELECTRICITY
International classification
H01B13/00
ELECTRICITY
Abstract
The present invention relates to a method and an apparatus for producing superconducting devices and to superconducting devices. The method comprises determining one or more regions of reduced critical current density in the superconducting device and modifying the critical current density in the one or more regions of reduced critical current density, so as to increase the overall critical current or to decrease the overall AC losses of the superconducting device. The modifying comprises modifying the amount and/or distribution of the superconducting material in the one or more regions of reduced critical current density; and/or modifying the chemical composition of the superconducting material in the one or more regions of reduced critical current density; and/or decreasing the cooling temperature in the one or more regions of reduced critical current density. A superconducting device formed according to such method can also be provided.
Claims
1. A superconducting device including: a superconducting material having one or more local regions, in which a different amount of the superconducting material is used in the one or more local regions as compared to the other regions of the superconducting device; and at least one superconducting cable, layer, or filament having a distribution of the superconducting material that varies along a length of the superconducting cable, layer or filament, wherein the superconducting cable, layer or filament has: at least one region of decreasing width and/or thickness in which the width and/or thickness of the superconducting cable, layer, or filament decreases gradually; and at least one region of increasing width and/or thickness in which the width and/or thickness of the superconducting cable, layer, or filament increases gradually.
2. The superconducting device according to claim 1, wherein the superconducting device comprises a superconducting coil and the one or more local regions comprise the innermost turn or turns of the coil; or the superconducting device comprises a single layer solenoid and the one or more local regions comprise the regions located at the ends of the solenoid when viewed in the direction along the solenoid's axis; or the superconducting device comprises a single layer toroid and the one or more local regions comprise the regions located closest to the centroid of the toroid in each turn of the toroid; or the superconducting device comprises a multilayer solenoid and the one or more local regions comprise the regions located at the ends of the solenoid when viewed in a direction along the solenoid's axis and/or the turn or turns closest to the solenoid's axis; or the superconducting device comprises a multilayer toroid and the one or more local regions comprise the regions located closest to the centroid of the toroid in each turn of the toroid and/or the inner toroid layers; or the superconducting device comprises a striated superconducting tape and the one or more local regions comprise the central filament or filaments of the striated tape; or the superconducting device comprises a stacked superconducting device comprising a plurality of superconducting layers, each superconducting layer having a plurality of filaments, and the one or more local regions comprise the central filament or filaments of each superconducting layer of the stacked superconducting device.
3. The superconducting device according to claim 1, wherein said superconducting cable, layer, or filament has a variable cross-sectional area and/or a variable material composition along a lengthwise direction of the cable, layer, or filament; and/or the superconducting device comprises a plurality of individual superconducting cables, layers, or filaments, and wherein at least two superconducting cables, layers, or filaments have different cross-sectional areas and/or different material compositions.
4. The superconducting device according to claim 1, wherein the superconducting device comprises a plurality of turns of the at least one superconducting cable or layer, wherein the density of the windings of the at least one superconducting cable or layer in the one or more local regions of the superconducting device is lower than the density of the windings in the other regions of the superconducting device.
5. The superconducting device according to claim 1, wherein the superconducting cable is striated superconducting tape comprising a plurality of filaments, wherein: the widths and/or the thicknesses and/or the material composition of at least two of the filaments are different; and/or the width and/or thickness and/or the material composition of at least one filament varies along the lengthwise direction of the tape.
6. The superconducting device according to claim 1, wherein the superconducting device comprises a plurality of superconducting layers, each layer having a plurality of filaments, wherein: at least one layer comprises filaments having different width and/or thickness and/or chemical compositions; and/or the filaments of at least two of the layers have different widths and/or thicknesses and/or chemical compositions.
7. The superconducting device according to claim 1, wherein the superconducting device further comprises a plurality of heat sinks arranged in or in the vicinity of said one or more local regions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects will now be described in detail with reference to the following drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENT
(26) Throughout the drawings, the same reference signs are used for the same or similar elements. It should be understood that even though embodiments are separately described, single features thereof may be combined to additional embodiments.
(27) Coils Assembled from Superconducting Tapes
(28) In manufacturing superconducting devices such as magnetic coils, solenoids, toroids, etc., the superconducting cable from which the devices are assembled may be formed in the shape of a thin tape. For example, the thin tape may be composed of a mono- or multi-filament composite superconductor including individual superconducting filaments which extend along substantially the length of the multi-filament composite conductor (i.e. along the lengthwise direction). The filament(s) may be surrounded by a matrix-forming material, which is not a superconducting material. The superconducting filaments and the matrix-forming material may be encased in an insulating layer. Other superconducting tapes or wires are also known in the art and may be used in the examples of the invention.
(29)
(30)
(31) In an example of the invention, a coil may be assembled from a tape having a variable cross-section (i.e. a variable cross-sectional area). The shape of the tape may be for example an M-shape.
(32) A tape of such shape may be directly manufactured without any cutting involved. Alternatively, M-shaped tiles may be cut from an original rectangular superconducting tape, preferably in a way that no superconducting material is discarded.
(33)
(34)
(35)
(36) Other coil designs, for which there may be a comparatively low waste of superconducting material are also possible.
(37)
(38) Depending on the application, the superconducting tape may be cut or formed in a more-complex shape, for example including a plurality of regions of increasing width and a plurality of regions of decreasing width.
(39) The above design principles may be extended to single and multi-layer solenoids and toriods wound from superconducting tapes.
(40) Single Layer Solenoids
(41)
(42) Single Layer Toroids
(43)
(44) Multi-Layer Solenoids
(45)
(46) Multi-Layer Toroids
(47)
(48) The conventional multilayer toroid as illustrated in
(49) Superconducting Striated Tapes
(50) As is known in the art, superconducting tapes may be striated to reduce the AC losses of the superconducting devices (such as coils, solenoids or cables among others) assembled from such tapes when exposed to AC fields. The striation process creates small grooves in the surface of the tape, hence breaking the superconducting layer. However, the tape remains mechanically connected, retaining most of its mechanical stability. Conventionally, the striation is carried out constructing filaments of the same, uniform width.
(51)
(52)
(53) Depending on the intended application, it is possible to have different electromagnetic environments in the same device (consider for instance the innermost and the outermost turns of coils, or the turns at the ends of solenoids and the ones in the central regions) leading to more than one region of reduced critical current density and/or of increased magnetic field. In such cases, it is possible to design a striation pattern in such a way that the AC losses are reduced as much as possible in the overall superconducting device.
(54) Generally, the optimal width of the external (outermost) filament is related to the amplitude of the magnetic field applied. In the case presented above (see
(55)
(56)
(57) In the examples shown in
(58) A common characteristic of the designs described above is the redistribution of the superconducting material, so that the overall critical current is increased and/or the AC losses of the superconducting device are reduced. For example, in the case of devices to which a transport current is applied, more superconducting material is allocated in the region(s) which experience(s) the highest reduction in critical current density. For instance, in the case of an inductive coil in a self-field, this means that more material is allocated in the central region of said coil, for example by varying the width of the superconducting tape from which the coil is assembled. In case of striated tapes or stacks of them, the superconducting material is redistributed so that the reduction of losses in some filaments and/or parts of them is higher than the increase of losses in some other filaments and/or parts of them, leading to an overall reduction of the AC losses of the superconducting device. The material may be redistributed for example by varying the width of the filaments constituting the superconducting device in a transverse and/or lengthwise direction of the tape.
(59) Another method for designing superconducting devices is to vary the thickness of the superconducting (for example HTS) layer along the length of the superconducting tape. For example, a larger amount of superconducting material may be deposited in the part of the tape that will need it the most.
(60) In a conventional superconductor (e.g. a superconducting tape) produced by conventional Ion Beam Assisted Deposition (IBAD) process, the fabrication of the superconductor involves a deposition of a superconducting layer (e.g. HTS layer) on top of a substrate. The HTS layer can be grown in different thicknesses. Typically, layers of 1 micrometer in thickness are formed in most superconductors. Thicker layers can be grown at the expense of a longer deposition times, while thinner layers can be formed by reducing the deposition time.
(61)
(62) By forming a superconducting layer having a variable thickness as shown in
(63) It is of course possible to vary both the width and the thickness of the superconductor layer.
(64) Alternatively or in addition to varying the amount of superconducting material, for example by varying the cross-sectional area of a superconducting layer, superconducting cable or superconducting filament, the composition of the superconducting material can be spatially varied. For example, the composition of the HTS layer tape can be modified to affect the local critical current density J.sub.c(B) characteristic. Various techniques for modifying the composition of the superconducting layer may be employed, including for example the techniques disclosed in the publication N. D. Khatri et al. Pre fabricated nanorods in RE-Ba-Cu-O superconductors SUST 26, 8 doi:10.1088/0953-2048/26/8/085022 and the references cited therein.
(65)
(66) According to an example of the invention, non-uniform doping can be used to optimize superconducting devices. For instance, coils can be optimized, so that the regions that experience magnetic field with largely different orientations employ tapes with doped HTS layers optimized for the particular angle of the applied field.
(67) Stacked Tape Magnets
(68) Use of filaments having different widths and/or thicknesses as well as tapes with varying doping concentration can be advantageous for pulsed field magnetization of stacks of tapes. In such applications, filaments of different widths, tapes with superconducting layers of varying widths and/or thicknesses and/or tapes with varying doping concentration may reduce the hysteretic losses related to the pulsed fields applied to the stack. The principle behind this is the same as described above for the case of a striated tape.
(69)
(70) Superconducting Devices with Locally Variable Temperature
(71) In addition or alternatively to the above approaches based on locally increasing or decreasing the amount of the superconducting material and/or locally varying the composition of the superconducting material, the overall critical current may be enhanced thermally, i.e. by using local temperature variation to increase the local critical current density of superconducting devices.
(72) Generally, for lower operating temperatures the critical current I.sub.c of a superconductor (for example a superconducting tape) is enhanced by a so called lift factor (l.sub.f). The lift factor l.sub.f at a given temperature T for a superconducting material whose critical temperature is above 77K can be defined as:
l.sub.f=I.sub.c(T)/I.sub.c(77K)
(73) Similar expressions for lift factors can be obtained for other superconducting materials with lower critical temperature by considering a different reference temperature.
(74)
l.sub.f(T)=0.125T+10.625.
(75) Hence for a temperature of 76 K, a lift factor of 1.125 may be obtained. Similar results can be obtained for the case of an externally applied field.
(76) As seen from above, a small variation in the cooling temperature yields a relatively large lift factor. This fact can be advantageously exploited in the design of superconducting devices. In an example, the cooling system may be configured such that it provides an enhancement of the critical current density in the regions where for example the magnetic field produces a reduction. For example, it is possible to design a coil in such a way that heat sinks are located in the vicinity of the inner turns, so that the small difference in cooling compensates for the higher magnetic field. For example, if the regions where the magnetic field produces a reduction are cooled to 76 K, a lift factor of 1.125 is obtained. Taking into account that the loss is at least proportional to 1/I.sub.c.sup.2, a reduction in AC losses of 21% is expected in regions of the device that otherwise would be at 77K.
(77) The same principle can be applied to other superconducting devices (such as for example solenoids, toroids, stacked-tape magnets, etc.) and to other superconducting materials. By placing the heat sinks at or in the vicinity of the regions of reduced critical current density of such devices, these regions will experience a higher temperature reduction, therefore achieving an overall larger critical current density and a consequent reduction of the AC losses.
(78) Round Conductors
(79) The above examples deal with superconductors in the form of tapes and with superconducting devices produced from such tapes. However, the principle of the compensation of the local critical current I.sub.c reduction due to the magnetic field by a local variation of the amount or composition of superconducting material or by a local variation of the temperature may be applied to other types of superconductors, for example to round conductors or wires. In this way, large magnets assembled from such conductors can be optimized to reduce their mass and volume and/or to increase their critical current and/or to reduce their AC losses.
(80)
(81) The windings of the conventional coil exhibit uniform cross-sections, i.e. wires of the same caliber are used. In the optimized coil B wires of two different calibers 910a and 910b are used. Both configurations produce the same magnetic field in the coil's axis. However, the optimized coil requires less superconducting material. Alternatively, it is possible to design the coil such that with the same amount of superconducting material a larger field is produced.
(82) By using wires of different calibers (diameters), instead of a wire with a single caliber for winding superconducting coils, it is possible to increase both the coil's critical current I.sub.c and the magnetic field while using the same amount of superconducting material. Further, it is also possible to match the critical current I.sub.c and the central magnetic field using less superconducting material. Still further, higher magnetic fields for the same mass and volume would be provided by denser packing in the region with thinner wire. The same applies to other types of superconducting devices, such as solenoids, toroids, etc.
(83) Below are simulation results obtained for various optimized superconducting devices.
EXAMPLE 1
(84) In a first example, a conventional double pancake coil made of 50 turns of superconducting tapes with inner radius of 5 cm was optimized by varying the local critical current. The coil was optimized by using a pair of M-shaped coils in a front to front array arrangement. The table below summarized the parameters of the original (conventional) coil and the optimized coil.
(85) TABLE-US-00001 Optimized coil using front-to-front Original (Conventional) coil M-shape coils arrangement I.sub.C(DC) = 65.11 A, I.sub.C(DC) = 79.24 A, central |B| = 0.118 T central |B| = 0.141 T I.sub.C(AC) = 71 A I.sub.C(AC) = 85 A AC losses at 71 A ---> 0.3047 AC losses at 71 A ---> 0.2202 J/cycle J/cycle AC losses at 77.12 A ---> 0.3013 J/cycle AC losses at 85 A ---> 0.4419 J/cycle
(86)
(87)
(88) By optimizing the spatial distribution of the amount of superconducting material, as in the above example, it is possible to achieve about 20% increase of coil's critical current I.sub.c for both DC and AC using the same amount of superconducting tape. Further, it is possible to achieve about 19% increase in the magnetic field in the coil's center using the same amount of superconducting tape, about 28% reduction of AC losses at the current transport of 71 A using the same amount of HTS tape and about 7-8% increase of current and field at matched AC losses using the same amount of HTS tape. Thus, AC losses, critical current and central magnetic field could also be matched using less superconducting tape.
EXAMPLE 2
(89) In a second example, a striated tape having 10 filaments was optimized.
(90)
(91)
EXAMPLE 3
(92) As explained above, reduction of the critical current density Jc, due for example to the magnetic field, may be compensated with superconducting material or temperature optimization. In an example, a larger amount of superconducting material may be allocated in the regions where Jc is lower and this may be compensated by allowing a smaller amount of superconducting material in the region where Jc is higher. Alternatively or in addition, heat sinks may be located where Jc is lower. These techniques can also be used for round wires.
(93) In a third example, a coil is mass-optimized by using round wires having two different calibers.
(94) The original coil is formed by a wire having constant diameter of 0.99 mm having cross-sectional area of 123.14 mm.sup.2. In this case, the critical current I.sub.c(DC) is 1016.4 A. The optimized coil is made of wires having two different wire diameters: a first wire diameter of 0.99 mm (80 turns) and a second wire diameter of 0.808 mm (80 turns). The conductors' cross-sectional area is 102.62 mm.sup.2. The critical current (DC) is 1012.7 A. Thus, the optimized coil uses 16.7% less material.
(95) Thus, by using just two different wire diameters, large magnets can be optimized to reduce mass and volume.
(96) Improvements for devices using wires of different calibers may also include: Increase of both coil's Ic and magnetic field using the same amount of superconducting material; Matched Ic and central magnetic field using less superconducting material; Higher magnetic fields for the same mass and volume would be provided by denser packing in the region with thinner wire.
(97) The proposed use of superconductors for various superconducting devices (such as coils, solenoids, toroids, cables, stack-like devices, etc.) with spatially varying amount and/or composition of superconducting material and/or with spatially varying temperature allows a significant performance increase in comparison to conventional designs. There are many specific applications for the proposed design when, for example, applied to coil winding including but not limited to magnets, coils, dipoles, quadrupoles, superconducting magnetic energy storage systems, current limiters, magnetic resonance devices (NMR, MRI, EPR, EMR, ESR and ICR), racetrack coils for generators and motors, coils for transformers, saddle-shape coils for accelerators, levitation and propulsion coils for magnetic levitated vehicles, magnetic separation devices, coils for split magnets, magnet coils for magnetization of permanent magnets and superconductors, magnet coils for characterization of samples, magnet coils for plasma confinement, coils for cyclotron, coils or coils-solenoid arrays for vector magnets, coils for magneto-optical systems, magnet coils for plasma diversion as in spacecraft communication systems, coils for magnetic propulsion of satellites (control of Hall effect thrusters). Similar applications exist for solenoid, toroid magnets, cables and stack-like devices. The invention is, however, not limited to the above examples: in principle any device employing superconductors may benefit from the invention.
(98) Above, various embodiments of the invention have been described. The invention may, however, be embodied in many different forms and should not be construed as limited to the exemplary embodiments describe above. For example, various features described in connection with different exemplary embodiments may be combined, unless otherwise indicated herein or otherwise clearly contradicted by context. Further, in the drawings, the size of individual elements and regions may be exaggerated for clarity. In addition, the number of turns, layers and/or filaments constituting the superconducting device may not correspond to the real number of turns, layers and/or filaments used.
LIST OF REFERENCE NUMERALS
(99) 10 rectangular superconducting tape 12 superconducting coil assembled from a rectangular superconducting tape 122 axis of the coil 14 M-shaped superconducting tape 14a-e areas of the M-shaped superconducting tape 16 tiling pattern 18 M-shaped superconducting coil 182 axis of the coil 184 areas of the coil where the current density has reached its critical value 186 areas of the coil where the current density is below its critical value 20 single layer superconducting solenoid 210 symmetry axis of a single layer superconducting solenoid 30 single layer superconducting toroid 302 centroid of the single layer superconducting toroid 40 multi-layer superconducting solenoid 410 symmetry axis of a multi-layer superconducting solenoid 50 multi-layer superconducting toroid 502 centroid of the multi-layer superconducting toroid 60 striated superconducting tape 602, 602a-c filament 70 superconducting tape having a superconducting layer of variable thickness along the lengthwise direction 70a part/area of the superconducting tape 70 where the superconducting layer is thin 70b part/area of the superconducting tape 70 where the superconducting layer is thick 71 superconducting layer of variable thickness along the lengthwise direction 72 area having doping optimized for a parallel magnetic field 74 area having doping optimized for a perpendicular magnetic field 80 stack of superconducting tapes 802 filaments 810-830 striated tapes 90 superconducting coil assembled from round superconductors 910 round superconductor wire 910a,b round superconducting wires having different calibers