Abstract
Various embodiments of a filter (31 38, 42) are disclosed. According to some embodiments, filter (31, 38, 42) may have a frame (34) and washing means operatively coupled to the frame (34) which is configured to wash one or more filter cloths simultaneously, the filter cloths being attached to a respective number of filter plate assemblies (13) which are supported by the frame (34). The washing means may comprise a laterally traversing washer mechanism, the laterally traversing washer mechanism being configured to move (8) along a lateral axis (35) of the filter (31, 38, 42) from a first side of the one or more filter cloths to a second side of the one or more filter cloths. In some embodiments, the washing means may be operatively coupled to the frame (34) via a track (3) and a washer carriage (1) on the track (3). In some embodiments, the washer carriage may be further provided with means, for example, to simultaneously shake one or more filter plate assemblies (13), without limitation. Methods of filtering slurry comprising the steps of moving (8) a laterally traversing washer mechanism in a direction along a lateral axis (35) of a filter (31, 38, 42); rotating at least one spray bar (2); and providing wash water to the at least one spray bar (2) are further disclosed.
Claims
1-42. (canceled)
43. A filter having a frame supporting a track, and a washer carriage on the track which is configured to wash one or more filter cloths simultaneously, the filter cloths being attached to a respective number of filter plate assemblies which are supported by the frame, the washer carriage comprising a laterally traversing washer mechanism, the laterally traversing washer mechanism being configured to move along a lateral axis of the filter from a first side of the one or more filter cloths to a second side of the one or more filter cloths during a first single pass wash cycle, the laterally traversing washer mechanism being further configured to move along a lateral axis of the filter from the second side of the one or more filter cloths to the first side of the one or more filter cloths during a second single pass wash cycle; wherein the laterally traversing washer mechanism further comprises washing means; wherein the washing means comprises at least one spray bar which is configured to pivot about a length axis of the filter, via an actuator; wherein the angular direction of pivot of the at least one spray bar about the length axis of the filter changes after the washer carriage indexes to a different position along the length axis of the filter; wherein during the first single pass wash cycle, the at least one spray bar rotates or pivots in only a first angular direction of pivot as the laterally traversing washer mechanism moves along a lateral axis of the filter from the first side of the one or more filter cloths to the second side of the one or more filter cloths, during the during single pass wash cycle; wherein after the first single pass wash cycle, the washer carriage indexes to a different position along the length axis of the filter; wherein after the washer carriage indexes to a different position along the length axis of the filter, the at least one spray bar rotates or pivots in only a second angular direction of pivot as the laterally traversing washer mechanism moves along a lateral axis of the filter from the second side of the one or more filter cloths to the first side of the one or more filter cloths, during the second single pass wash cycle; wherein the first single pass wash cycle cleans a first number of filter cloths; wherein the second single pass wash cycle cleans a second number of filter cloths; wherein the first number of filter cloths excludes the second number of filter cloths and the second number of filter cloths excludes the first number of filter cloths; and wherein the second angular direction of pivot s opposite the first angular direction of pivot.
44. The filter according to claim 43, wherein the first single pass wash cycle reduces wash cycle time by approximately 50%, when compared to a double pass wash cycle.
45. The filter according to claim 44, wherein said first single pass wash cycle consists of the at least one spray bar moving along a lateral axis of the filter from the first side of the one or more filter cloths to the second side of the one or more filter cloths, before the washer carriage indexes to a different position along the length axis of the filter; and wherein said double pass wash cycle is consists of the at least one spray bar moving along a lateral axis of the filter from the first side of the one or more filter cloths to the second side of the one or more filter cloths, and then back to the first side of the one or more filter cloths from the second side of the one or more filter cloths, before the washer carriage indexes to a different position along the length axis of the filter.
46. The filter according to claim 44, wherein one or more swivel joints which are configured to pivot about a vertical axis of the filter, facilitates the move from a first side of the one or more filter cloths to a second side of the one or more filter cloths.
47. The filter according to claim 46, wherein the one or more swivel joints comprise at least one hose fitting.
48. The filter according to claim 47, wherein the laterally traversing washer mechanism comprises means for shaking or vibrating at least one filter plate assembly.
49. The filter according to claim 48, wherein the means for shaking or vibrating at least one filter plate assembly is induced by the travel of the laterally traversing washer mechanism.
50. The filter according to claim 48, wherein the means for shaking or vibrating at least one filter plate assembly (13) comprises one or more cam surfaces on at least one filter plate assembly (13), and one or more rollers for making contact with said one or more cam surfaces.
51. A method of filtering slurry using the filter of claim 43, comprising: performing a first single pass wash cycle comprising: pivoting the at least one spray bar in substantially a first angular direction of pivot about the length axis of the filter adjacent the first side of the one or more filter cloths; providing wash water to the at least one spray bar; moving the laterally traversing washer mechanism in a first direction along a lateral axis of the filter, and from the first side of the one or more filter cloths to a second side of the one or more filter cloths; pivoting the at least one spray bar in substantially the first angular direction of pivot about the length axis of the filter adjacent the second side of the one or more filter cloths; indexing the washer carriage to a different position along the length axis of the filter; and, performing a second single pass wash cycle comprising: pivoting the at least one spray bar in substantially a second angular direction of pivot about the length axis of the filter adjacent the second side of the one or more filter cloths; wherein the second angular direction of pivot is opposite said first angular direction of pivot; providing wash water to the at least one spray bar; moving the laterally traversing washer mechanism in a second direction along a lateral axis of the filter, and from the second side of the one or more filter cloths to the first side of the one or more filter cloths; wherein the second direction along a lateral axis of the filter is opposite said first direction along a lateral axis of the filter; pivoting the at least one spray bar in substantially the second angular direction of pivot about the length axis of the filter adjacent the second side of the one or more filter cloths.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] FIG. 1 shows one embodiment of a washer carriage throughout a range of motions. In the particular embodiment shown, a spray bar makes one left hand lateral pass, followed by a right hand lateral pass.
[0036] FIG. 2 shows a first motion configuration shown in FIG. 1.
[0037] FIGS. 3-8 show sequential subsequent motions of a washer carriage according to FIG. 1.
[0038] FIGS. 9-10 show a washer carriage on a filter press, and illustrates how the washer carriage has the ability to travel down a length of the filter to index one or more filter plate assemblies.
[0039] FIG. 11 illustrates how spray bars may travel, according to certain embodiments, for example, in a manner which clears sidebars of the frame of a filter press.
[0040] FIG. 12 suggests how in some embodiments, a washer mechanism, such as one or more pressure wash manifolds can accompany one or more shaker mechanisms on the same movable carriage.
[0041] FIG. 13 shows one non-limiting alternative embodiment wherein a washing mechanism of a filter press or a component thereof (e.g., a washing manifold and/or a number of spray bars) may be operatively attached or connected to a number of rollers or cam followers that could shake filter cloth assemblies during horizontal lateral translation, without limitation.
[0042] FIG. 14 shows one non-limiting embodiment of how rotary actuators may be used in order to rotate a spray bar or manifold, without limitation.
[0043] FIG. 15 shows how gravity, one or more spray bars, and one or more cam surfaces (or other equivalent kinematic device known in the art, such as a roller or track), may communicate, in order to rotate/pivot portions of a washer mechanism in a wash cycle, without limitation (e.g., in a first pass of a two-pass cycle).
[0044] FIGS. 16a-16d suggest a method of rotating and horizontally laterally translating a spray bar using gravity and more than one cam surface, according to some embodiments, wherein a single pass wash cycle may be made for a first filter plate assembly by moving the spray bar in a first direction, and wherein the spray bar may return in a second direction which is opposite the first direction for a second pass wash; or, the spray bar may be optionally indexed down the length of the filter to a different longitudinal position along the filter, to a second filter plate assembly (e.g., by virtue of a moveable washer carriage) and then moved in said second direction which is opposite the first direction, in order to wash the second filter plate assembly in a single pass (i.e., a single-pass alternating wash cycle arrangement).
[0045] FIG. 17 suggests simple ways of actuating both lateral horizontal translation and rotation, with as little as one or two actuators, according to some non-limiting embodiments.
[0046] FIG. 18 suggests that in some embodiments, instead of a plurality of swivels for articulation of water delivery means, a flexible hose (preferably with slack) may be employed, without limitation. Moreover, FIG. 18 suggests that in some embodiments, translation may be enabled by a driven belt or chain drive, without limitation.
[0047] FIG. 19 suggests that in some embodiments, a scissor arrangement of linkages may be employed to enable translation and/or rotation, without limitation.
[0048] FIG. 20 suggests that in some embodiments, translation and/or rotation can be achieved by means of one or more linkage arms, which may be driven in a number of conceivable ways, without limitation.
[0049] FIG. 21 suggests that in some embodiments, washing means may be operatively provided to a frame portion of a filter, or to a floor portion adjacent a filter) rather than on a movable washer carriage. FIG. 21 further suggests that it may be possible to configure a filter capable of washing all filter cloths of a filter simultaneously, without limitation.
[0050] FIG. 22 suggests that in some embodiments, washing means may be configured to wash only one filtration chamber of a filter, without limitation. For example, two filter cloths of opposing spaced filter plate assemblies may be washed, without limitation.
DETAILED DESCRIPTION OF THE INVENTION
[0051] As described in related U.S. Provisional Patent Application Ser. No. 61/943,249 and International PCT Patent Application No. PCT/US2015/017117, a filter may comprise a frame supporting a track. The track may support a first carriage (e.g., a washer carriage comprising one or more washer mechanisms) which is movable relative to the track. The first carriage may comprise a frame having a wheel assembly which may be optionally damped with springs and/or dampers (e.g., pistons or shock absorbing apparatus), without limitation. The first carriage may comprise one or more shaker mechanisms for shaking one or more filter plate assemblies independently in quick succession, or simultaneously, without limitation. For example, one or more shaker cylinders may be operably connected to the frame of the first carriage. One or more shaker bars may be operably connected to the one or more shaker cylinders.
[0052] A first carriage cover may protect the one or more washer mechanisms and/or the one or more shaker mechanisms. The first carriage cover may, in some embodiments, protect an operator from moving components within the first carriage and/or may act as a splash guard to prevent wash water overspray to surrounding areas, without limitation. In some embodiments, the first carriage (e.g., washer carriage), may comprise first washing means, for example, a manifold, one or more spray bars communicating with the manifold, one or more washing nozzles communicating with the one or more spray bars, and/or one or more swivel joints, without limitation.
[0053] Rather than raising and/or lowering a spray bar or a plurality of spray bars vertically up and/or down between one or more filter plate assemblies to wash respective filter cloths as done with FLSmidth Shriver filter presses and as suggested in U.S. Provisional Patent Application Ser. No. 61/943,249 and International PCT Patent Application No. PCT/US2015/017117, a different kinematic motion for one or more spray bars may be employed as shown in the appended figures. For example, a rotary, lateral translation motion may be advantageously utilized so that a washer carriage may have a smaller size envelope, while still being capable of washing the square or rectangular shape of filter cloth faces needing washing. A spray bar or a plurality of spray bars connected to a manifold configured with one or more swivel joints and/or flexible tubing may exhibit a combination of rotation and translation motions. As will further be appreciated by the disclosure and appended drawings, the rotary and laterally-translating design may save space, construction materials, and may be more energy efficient than conventional washer designs. By combining rotary and horizontally laterally translating motions, mechanical complexity may be reduced, and less moving components may be necessary over conventional washer mechanisms. The low height washer carriage disclosed herein provides a lower center of gravity than prior devices and may demonstrate increased stability because it does not require significantly raising and lowering one or more spray bars like predecessor wash systems. Rather, one or more spray bars may slide via a horizontal lateral translational movement imparted by an actuator or equivalent means. Rotation (7) may be achieved via gravity and the weight of one or more spray bars, or a rotary actuator may be employed to rotate (7) the one or more spray bars as demonstrated in FIG. 14.
[0054] FIG. 1 shows one non-limiting embodiment of a laterally traversing washer mechanism operating through a range of motion. The laterally traversing washer mechanism may be floor-mounted, mounted to the frame of a filter (31) (e.g., a horizontal filter press comprising vertically-disposed, horizontally-stacked filter plates), or provided to a mobile washer carriage (1) as shown. The washer carriage (1) may be supported by and may ride along/on a track provided to the floor adjacent a filter (31). Preferably, as shown, the washer carriage may be supported by a track (33) which is mounted to one or more portions of a frame (34) of a filter (31). Washing means may be provided to the washer carriage (1) which is configured to wash one or more filter cloths simultaneously. For example, as shown, the washing means may comprise a number of spray bars (2) (e.g., a single spray bar or a plurality of spray bars) which start in an up position, as shown in FIG. 2, in order to clear the tops of the filter plate assemblies when the washer carriage (1) indexes to another group of plates or travels along its track (33) axially down a length of the filter (31) along a length axis (30).
[0055] The washer carriage (1) may approach one or more openings between filter plate assemblies, and stop. Once stopped adjacent to one or more filter cloths to be washed, the one or more spray bars (2) may rotate, for example, via rotary means (3). Rotary means (3) may, in some embodiments, comprise a rotary actuator such as an actuator configured to rotate a manifold that is operatively connected to the one or more spray bars (2). The actuator may be motorized, for example, electronically, pneumatically, and/or hydraulically, without limitation. A reducer, reduction drive, gearbox, or the like, may, in some embodiments, be utilized and may form a portion of rotary means (3); or, the actuator may rotate the manifold and/or spray bar directly, without limitation. In some instances, the rotary means (3) may comprise an actuator, such as one or more linear actuators, as well as one or more pivot slide surfaces (20), wherein gravity and the weight of the one or more spray bars (20) may kinematically deploy the one or more spray bars as shown in FIGS. 15-16, thereby simplifying the washing means, without limitation. At any point during operation (e.g., preferably somewhere at, near, before, after, or during rotation of the one or more spray bars (2), wash water or cleaning fluid may turn on (or off), thereby commencing (or completing) a single-pass or multi-pass plate and/or cloth washing portion of a filtration cycle. The wash water or cleaning fluid may be pulsed on and off, or stay on during a wash cycle, without limitation.
[0056] In some embodiments, after rotating to a certain point (e.g., to clear a sidebar (11) adjacent a first side of the one or more filter cloths as shown in FIG. 11), the one or more spray bars (2) may be in a third position, and the laterally traversing washer mechanism may laterally translate along a lateral axis (35) of the filter (31), a relatively small distance horizontally, in order to reduce the possibility of the spray bars (2) making contact with an opposing sidebar (11), without limitation. It should be understood that the one or more spray bars (2) may be formed in various geometric shapes, sizes, lengths, and nozzle spray patterns, and therefore, additional movements of the laterally traversing washer mechanism may not be necessary in all situations.
[0057] In an exemplary fourth position, the one or more spray bars (2) may be approximately fully deployed. For embodiments comprising straight spray bars(2), such as the particular embodiments depicted, the one or more spray bars (2) may be oriented approximately vertically, adjacent to a first side of the one or more filter cloths, and generally clear of side bars (11).
[0058] In exemplary fifth and sixth positions, the washing means may actively spray the filter plate assemblies and their respective one or more filter cloths, as the vertically-oriented or otherwise fully-deployed one or more spray bars (2) and manifold translate to a second side of the one or more filter cloths which is opposite of the first side of said one or more filter cloths. Preferably, the one or more spray bars are sized and shaped, and the motion of the laterally traversing washer mechanism is adapted to substantially or fully accommodate a complete washing of a square or rectangular surface area (e.g., of a square or rectangular filter plate assembly or filter cloth). However, it is anticipated that the wash mechanisms disclosed herein could be equally employed with filters comprising round or non-rectangularly shaped plates and cloths, without limitation.
[0059] In an exemplary seventh position, the one or more spray bars may have reached the end of their path of travel in a first direction and may return back to position number 1 in a second direction. As will be discussed hereinafter, and as suggested by FIG. 16b, the one or more spray bars may continue to further positions, for example, for single-pass (alternating) wash embodiments. The wash water supplied to the spray bars (2) can remain on for the trip back, thereby effectively spaying the surfaces of the filter plate assemblies and/or the one or more filter cloths, twice. Of course, if increased cleaning is necessary, the laterally traversing washer mechanism could travel back and forth along lateral axis (35) one or more additional times, wherein overall wash cycle time may be governed by the rate of travel (8) of the one or more spray bars (2), or by the number of spray bar passes per cycle. In some embodiments, the rate of lateral travel of the one or more spray bars (2) could be decreased, thereby increasing the duration of washing time. Alternatively, in some embodiments, the pressures and/or flow rates of wash water to the one or more spray bars (2) could be increased or decreased in a manner consistent with what is necessary for providing enough flowrate or fluidic impact energy to remove the particles from the one or more filter cloths and filter plate assemblies, without limitation. After a wash cycle has been completed, the one or more spray bars (2) may be oriented in an exemplary eighth position, which may be similar to the aforementioned exemplary fourth position. In the exemplary eighth position, the one or more spray bars (2) may still be clear of the closest adjacent sidebar (11). Subsequently, the laterally traversing washer mechanism may rotate the one or more spray bars (2) and translate to exemplary position nine, wherein the wash water to the one or more spray bars (2) may be turned off or otherwise turn off shortly after or before exemplary position nine. Finally, the one or more spray bars (2) may return to the exemplary first or up position, wherein (depending on the size, shape, and configuration of the one or more spray bars (2)) the one or more spray bars (2) may be oriented generally horizontally or nearly horizontal and ready for the washer carriage (1) to travel to the next indexed position along a length axis (30) of the filter and wash more open plates. Although FIG. 1 shows a linkage comprising multiple tubes or pipes connected by swivel joints (6), it should be understood that a single flexible tube (22) may be equally employed as suggested in FIGS. 18-20)
[0060] FIG. 2 shows a non-limiting example of a washer carriage (1) according to some embodiments, as well as its frame and components. The washer carriage (1) may comprise means for traveling down a length (e.g., the entire length) of the filter (31) and means for indexing the washer carriage (1) to various washing positions along the filter (31), without limitation. The washer carriage (1) may comprise washing means having a laterally traversing washer mechanism and one or more spray bars (2) operatively connected to the laterally traversing washer mechanism. For example, in the particular embodiment shown, a plurality of spray bars (2) may be operatively connected to the laterally traversing washer mechanism via a manifold and rotary means (3) comprising an actuator. The manifold may generally serve to connect and feed wash water to the plurality of spray bars (2). The manifold may, in some embodiments, comprise a number of swivel joints (6, 22), for example, single or multi-axial swivel joints, without limitation. In some embodiments, a flexible hose (22) may be employed, preferably with at least one swivel joint (22). In some embodiments, a flexible hose (22) may be provided directly to a manifold with no swivel joints (6, 22). Each of the one or more spray bars (2) may comprise one or more fluid orifices which may be oriented perpendicularly as shown, or which may be oriented tangentially or at any number or combination of different desired angles or combinations of angles, in order to effectively orient the spray jets of washing fluid leaving a spray bar (2) toward the face of the one or more filter plates and their respective filter cloths. Simple drilled orifices or more complex adjustable or directional nozzle structures (e.g., nozzles of the screw-in or weld-on type) may be employed, without limitation. The rotary means (3) may comprise one or more actuators which could be hydraulic in nature (as shown) or pneumatic in nature, without limitation. The rotary means (3) may comprise any unit or combination of units or devices that helps to induce controlled rotation of the one or more spray bars (for example, by rotating a manifold to the one or more spray bars (2) as shown), including electric motor devices, without limitation.
[0061] Traversing means (4), which may, in some embodiments, include a rail or linkage, or other mechanical member that assists with guiding the lateral translation of the washing means (e.g., in a direction of the lateral axis (35) of the filter (31) as shown), may be employed. By virtue of the traversing means (4), components of the laterally traversing washer mechanism such as the manifold, spray bar(s), nozzles, rotary means, or any combination thereof may be configured to move laterally (8) from a first side of the one or more filter cloths, to a second side of the one or more filter cloths, without limitation.
[0062] Rotation (5) may be used in conjunction with traversing means (4) to impart lateral horizontal movement of washing means (see top right of FIG. 2). Rotation (5) may be enabled, for instance, by a guide roller which contacts a complementary rail or track (4) as shown in the particular embodiments depicted. However, it should be appreciated that any item, assembly, or mechanical construction that is configured or would be suitably adapted to guide the horizontal translation (8) of washing means laterally from a first side of the one or more filter cloths to a second side of the one or more filter cloths, is anticipated.
[0063] Not shown for clarity in FIGS. 1-8, is a driving mechanism that may be used to drive at least one of the guide rollers (5), in order to move the manifold and one or more spray bars (2) laterally from a first lateral side to a second lateral side of the washer. In some embodiments, one or more of the guide wheels (5) may be directly driven (e.g., by being coupled to a motor, drive shaft, and optional gear reducer). In some embodiments, one or more of the guide rollers (5) may be indirectly driven (e.g., via a separate driven wheel and friction acting between the separate driven wheel and one or more of the guide rollers (5)). In some embodiments, one or more of the guide rollers (5) may simply be idler or roller wheels for supporting and guiding the manifold and one or more sprayer bars (2), for example, v-shaped wheels configured to roll on a v-shaped rail or track (4), wherein the bracket securing the guide rollers (5) may be moved in a lateral direction (8) along a lateral axis (35) of the filter (31) via one or more actuators (19) such as linear actuators, cylinders, or other mechanisms (e.g., as suggested in FIGS. 17-20), without limitation.
[0064] A laterally traversing washer mechanism may travel or otherwise move (8) generally in a lateral axis (35) direction, for example, via a rack and pinion arrangement and/or via a chain and sprocket arrangement as suggested in FIG. 18. A motor may be used, for instance, to drive a chain in a lateral axis (35) direction (8) in a similar way as a chain drive may be used to move a shifter (40) in a direction along a length axis (30) of a filter (31, 38, 42). Various other drive means may be provided, and may include components such as belts (e.g., v-belts or toothed belts), idler or driven pulleys, or cables with sheaves that may be suitably adapted to pull, push, or otherwise cause a laterally translating motion (8) which moves the one or more spray bars (2) laterally between and across a width of one or more filter cloths. One or more rotary swivels (22) and/or fluid articulating means (6) may be employed as shown, in order to allow lateral translating motion (8) of components of the washing means (e.g., the laterally traversing washing mechanism comprising one or more spray bars (2) shown). The one or more rotary swivels (22) or fluid articulating means (6) may comprise, for example, components of the type often used in the oil and gas industry to allow large high pressure piping joins to swivel and transfer fluids. Some conceived, non-limiting embodiments which employ articulating rigid or flexible pipes or hoses which utilize multiple swivel joints (6, 22) are shown. Alternative means for allowing fluid articulation are available. For example, an alternative embodiment might include the use of a flexible hose, a hose in a hose track carrier, and/or a hose in combination with one or more retractable hose reels, without limitation, as well as other similar or equivalent means known in the art.
[0065] FIGS. 2-8 show in greater detail, the travel, motion, and/or articulation of an exemplary rotary laterally translating washer mechanism described in the description; wherein FIG. 2 corresponds to step 1 of FIG. 1; wherein FIG. 3 corresponds to step 2 of FIG. 1; wherein FIG. 4 corresponds to step 3 of FIG. 1; wherein FIG. 5 corresponds to step 4 of FIG. 1; wherein FIG. 6 corresponds to step 5 of FIG. 1; wherein FIG. 7 corresponds to step 6 of FIG. 1; and, wherein FIG. 8 corresponds to step 7 of FIG. 1.
[0066] FIGS. 9-10 show a washer carriage (1) provided to a filter (31) and depict how the washer carriage (1) may be configured with the ability to travel down a length of the filter (e.g., along a length axis (30) of the filter, in order to index its position to various locations along the filter (31) to wash one or more filter plate assemblies (13) and one or more filter cloths associated therewith. Methods of moving and indexing a washer carriage (1), for example, using a shifter (40) are described in greater detail in related co-pending cases U.S. Provisional Patent Application Ser. No. 61/943,249 filed on 21 Feb. 2014, and International PCT Patent Application No. PCT/US2015/017117 filed on 23 Feb. 2014, which are hereby incorporated by reference in their entirety. The washer carriage (1) could comprise a lateral washing mechanism and plate/cloth shaker mechanism combined on one single (i.e., the same) carriage (1). Alternatively, the filter (31) may comprise a washer carriage (1) having a lateral washing mechanism alone. Alternatively, the filter (31) may comprise a washer carriage (1) having a lateral washing mechanism alone, and the filter (31) may further comprise a separate shaker carriage as described in the aforementioned copending U.S. Provisional Patent Application Ser. No. 61/943,249 and International PCT Patent Application No. PCT/US2015/017117.
[0067] FIG. 11 shows how it may be necessary for the one or more spray bars (2) to travel in a manner which clears the sidebars (11) of a filter press, when applicable. The use of both rotation (7) and lateral translation (8) of the spray bars (2) along axis (35) may facilitate washing filter plate assemblies, filter cloths, and/or filtering chambers, while still avoiding interference with sidebars (11).
[0068] FIG. 12 shows how a pressure wash manifold and shaker mechanism share a carriage structure or carriage structures. For example, as shown, a washer carriage (1) may be configured with equipment which is configured to perform both the operations of shaking a number of filter cloths provided to plate assemblies within a filter (31) and washing filter clothspreferably filter cloths which have been shaken. It should be understood that any combination of the two operations of shaking and washing are anticipated, such as the following scenario, without limitation:
[0069] I. the filter may open, without limitation;
[0070] II. a first group of plates may be opened with the shaker shaking each one of the first group of opened plates, without limitation;
[0071] III. the filter may then close the first group of opened plates and then open a second group of plates horizontally displaced from the first group of plates, without limitation;
[0072] IV. the washer may then index to the second group of opened plates, and index though each plate of the second group of opened plates, shake each one of the second group of plates, and then wash each filter cloth associated with the second group of opened plates, until all plates within the filter have been shaken and washed, without limitation.
[0073] If the particles do not wash off of the filter cloths well, then the cycle programming may be changed such that when the washer is washing a group of opened plates (e.g., a group of 6 opened plates), the washer may simultaneously shake the filter cloths during washing, without limitation. The act of shaking and washing simultaneously may increase the cleanability of one or more filter cloths, one or more filter plate assemblies, and/or one or more filtration chambers over a set duration of time. It will be understood and appreciated by those having an ordinary skill in the art, that the operational functions of washing and shaking could be performed together and/or separately.
[0074] FIG. 13 shows an alternative embodiment where a washing manifold and/or one or more spray bars (2) may be operatively connected to, or otherwise attached to a set of one or more rollers (16). The rollers (16) may laterally translate (8) during movement of the washing means; for example, during washing the one or more filter cloths and/or the one or more filter plate assemblies (13). Simultaneous to the translation (8) of the laterally-traversing washer mechanism, the sideways movement of the set of one or more rollers (16) may impart shaking forces to the cloth bars, thus shaking (15) the filter cloths. In some embodiments, contact between the one or more rollers (16) and one or more ribs (17) provided to filter cloth hanging bars may result in vertical articulations (15) of one or more filter plates. For example, as shown, filter cloths may shake (15) as the set of one or more rollers (16) rolls over/passes by and makes interference with the one or more ribs (17).
[0075] FIG. 14 shows how rotary actuators may be used to impart rotational movement (7) to one or more spray bars (2) and/or a spray bar manifold, according to some embodiments. In the particular non-limiting embodiment shown in FIG. 4, a rotary actuator (3) may comprise a rack and pinion mechanism which may induce controlled rotation. One or more actuators, such as pneumatic or hydraulic cylinders may be used to move juxtaposed rack portions of the rack and pinion mechanism, which in turn, may rotate a pinion operatively coupled to a rotatable mount, to which a spray bar (2) may be secured. Though not explicitly shown, it is possible to use a single rack instead of the dual rack setup shown. It is also possible to utilize one or more long-stroke cylinders to perform both translation and/or induce rotation all in one unit (see FIGS. 15-17 and 19). Various uses of cams and/or levers could also induce the desired rotation (7)for example, at a specific point in lateral translation (8) of the manifold and its one or more spray bars (2), without limitation. There may be many other ways to kinematically induce rotation (7) and/or translation (8) together or in sequence using various mechanical means which are configured to achieve such motions. The particular adaptation and use of rotation (7) and/or translation (8) for movement of a spray bar (2) to wash filter plate assemblies (13) and filter cloths associated therewith is new to the filtration industry, and the space savings for a high-performing washer may be considered to be a great improvement to and selling feature for high performance filter presses. It should be understood that while translation (8) and rotation (7) of spray bars (2) is preferred, rotation (7) only washer mechanisms are envisaged as alternative embodiments, wherein nozzles of spray bars (2) may be configured to reach all portions of filter cloths, the washing mechanism need not translate laterally (8) along a lateral axis (35), but rather only in a length axis (30).
[0076] FIG. 15 shows how gravity may be employed as rotary means (i.e., using the weight of the spray bars (2) to induce rotation (7)), and further demonstrates the use of one or more sliding surfaces (20) to control the rotary motion (7) of the one or more spray bars (2), without limitation. This figure also shows how utilizing a telescoping cylinder (19) could save space, for example, if a cylinder is used as the means for translation (8) and/or rotation (7).
[0077] FIGS. 16a-16b shows a method of rotating (7) and translating (8) and subsequently rotating (7) out of way, in a retracted or up position, when approaching the other side of a filter plate assembly (13) or filter cloth, in a lateral sense. This motion may be useful for single pass wash cycles, wherein a washer carriage (1) may index to another plate assembly (13) or stack of plate assemblies (13) before the sprayer bars(s) (2) returns to the home position shown at the top of FIG. 16a. By only sweeping across the face of the plate and cloths once (i.e., a single pass), it is possible to reduce the wash cycle time by approximately 50%, when compared to traveling laterally across a filter plate assembly (13) twice (i.e., a double pass) before returning to a home position before the washer carriage (1) indexes/moves down the filter along a length axis (30) direction of the filter (32, 38, 42) to another plate stack. A single pass wash may be a preferred embodiment for cloth washing methods simply due to the time savings and potential wash water savings. As suggested in FIGS. 16c-16d, there may be two different points in space, rather than a single point in space, about which rotation (7) occurs (e.g., occurring at two different sliding surfaces (20) laterally spaced apart along a lateral axis (35)). The direction of rotation (7) can be different through the range of motion as shown, depending on which point in space rotation (7) is occurring.
[0078] FIG. 17 suggests that in certain embodiments, actuation of the washing mechanism in both lateral translation (8) (e.g., in a direction along lateral axis (35)) and rotation (7) (e.g., about a longitudinal or length axis (30)) may be performed using only one means for actuation. In other words, all motion may be theoretically possible using a single actuator (19). For example, with one telescoping cylinder (19) alone, along with one or more sliding surfaces (20) and the aid of gravity and the weight of the one or more spray bars (2), the washing means (e.g., the rotary/laterally-translating washing mechanism shown) can translate and rotate through an entire range of motions shown in FIGS. 16a-16b, without limitation. Embodiments of washing means can also be designed to actuate translation and/or rotation using any permutation or combination of the one or more various means shown and described, without limitation. There are many anticipated mechanisms and methods in the industry which might equally induce similar translation (8) and/or rotation (7) motions, and any combination of these known equivalent means could advantageously provide a potential solution for moving the spray bars (2) and/or their manifold(s) to replicate the disclosed novel rotation (7) and translation (8) motions, without limitation.
[0079] FIG. 18 shows that instead or a plurality of swivels (6) and/or a number of pipes, tubes, or hoses extending between swivels (6) or similar fluid articulation means, rotations articulation (7) and lateral translating movement (8) of the wash water mechanisms may rely on a flexible hose item (22) as a suitable fluid articulation means. In some embodiments, the hose (22) may have one or multiple swivel end fittings (22), which might allow for rotation of the connection. A swivel item (22), such as an independent hydraulic swivel connector, may be provided, such that a hose (22) may attach to a manifold supporting one or more spray bars (2). In the particular embodiment shown, a motor (21) may be provided. The motor (21) may comprise a motor that could be hydraulic, electrical, pneumatic, or which may comprise any type of motor known in the industry, without limitation. A sprocket (24) may be driven by the motor (21) in order to drive a chain (23). The motion of the chain (23) may drive lateral translation motion (8) of the spray manifold and/or one or more spray bars (2). The translation can also drive rotation (7) of the manifold and/or one or more spray bars (2), or, rotation of the manifold and/or one or more spray bars (2) can be a separate function performed by another actuator like a hydraulic, pneumatic, or electrical rotary actuator (as suggested by FIG. 14). In some embodiments, a sprocket (24) may act as a tensioning mechanism, for example, to keep the chain (23) tight during use. It should be understood that belt, pulleys, toothed belts, toothed pulleys, grooved belts, grooved pulleys, and the like are equally envisaged, and could be used in place of the depicted chain (23) and sprocket (24), without limitation.
[0080] In some alternate embodiments, the chain (23) could be mounted stationary to a structure, such as a filter frame (34) or washer carriage (1) and act as a rack, wherein a driven toothed pinion driven by a motor could act as a pinion causing the translating (8) motion of the manifold. For example, in such an embodiment, the manifold may be configured to move with the driven toothed pinion and translate laterally (8) to the desired position relative to the washer carriage (1), without limitation. Similar movement may be accomplished with a standard linear drive and/or rack and pinion arrangement, without limitation.
[0081] Lateral translation (1) of washing means comprising a washer mechanism could also be done, for example, with a long threaded drive rod or worm and follower mechanism, in order to induce translation (8). For example, it is common with large lathes and other items that require accurate translation to move via the rotation of an acme thread or screw drive mechanism. This screw drive mechanism would be an acceptable alternative way of inducing lateral translation (8) and/or rotation (7) but may not be considered a preferred method due to speed considerations (e.g., in instances where wash cycles are preferred to be completed quickly).
[0082] FIG. 19 shows a top view of a filter wash mechanism which may comprise a scissor arrangement of linkages (25). Linkages (25) may allow for a shorter stroke cylinder (19) to drive a washer mechanism to move (8) long travel distances in a lateral direction, for example, along lateral axis (35). As the cylinder item (19) retracts, the scissor mechanism shown may extend and move the manifold and one or more sprayer bars (2) much farther than would the short stroke of the cylinder (19) alone. Obviously, the linkage (25) may be designed such that an endpoint of the linkage remains stationary, and the cylinder (19) pulls/pushes in such a manner that translative motions (8) could be achieved by extending, rather than retracting, a rod of the cylinder (19). It is anticipated that the actuator (19), while shown to be a cylinder, could be any linear actuator capable of pulling or pushing a scissor linkage (25). A cable and rotating actuator may instead be used in conjunction with a counteracting leaf spring instead of a scissor linkage to accomplish similar motion, without limitation.
[0083] FIG. 20 shows that translation (8) and or rotation (7) can be achieved by means of one or more linkage arms (26), which may be driven. For example, the use of gears (27, 28) may be used to impart motion to the one or more linkage arms (26). The gears (27, 28) could be of differing sizes, for example to provide a reduction or to change the speed or torque applied to the one or more linkage arms (26). A drive motor (21) may be provided, wherein the drive motor (21) could be hydraulic, electrical, pneumatic or other type common in the industry. In some embodiments, the lateral travel (8) of the manifold could be guided by a guide rail (29), a linear guide, a groove, a recess, a track, or other guiding means typical to the industry, without limitation.
[0084] FIG. 21 shows a top plan view of an exemplary embodiment of a filter press (42), such as an FLSmidth AFP automatic filter press, without limitation, which may not utilize a washer carriage (1), but instead, may use washing means comprising a manifold extending the entire length of the filter press (42). As shown, the manifold may connect a large number of spray bars (2) close to the number of plates in the filter press (42). The manifold may be rotated via rotary means (3) (left side of FIG. 21), and/or one or more optional pivot slide surfaces (20). The washing means may move laterally (e.g., from the left hand side of the figure, to the right hand side of the figure laterally across the entire length of the filter) to wash each and every filter plate assembly (13) simultaneously, for example, when the filter (42) is opened and all or some of the filter plate assemblies (13) are spaced from one another, without limitation.
[0085] FIG. 22 shows a top plan view, two end views, and a side/lateral plan view of an exemplary embodiment of a filter press (38), such as an FLSmidth Shriver filter press, without limitation, which may utilize a washer carriage (1), but rather than washing a plurality of filter cloths provided to a plurality of respective filter plate assemblies (13), the filter press (38) may use washing means comprising a single spray bar (2) configuration of a rotary laterally-traversing washer (39). The rotary laterally-traversing washer (39) may be comprised of a small manifold connected to a single spray bar (2) which may be rotated (7) via rotary means (3) and/or one or more optional pivot slide surfaces (20) (not labeled in FIG. 22). The washing means may move laterally (8) (e.g., from one lateral side of the filter press (38) to the opposite lateral side of the filter press (38)), in order to wash each and every filter chamber/plate/filter cloth separately, as each filtration chamber within the filter (38) is opened in sequence, without limitation. A shifter (40) may be used to move a washer carriage (1) supporting the single spray bar (2) rotary laterally-traversing washer (39), without limitation.
[0086] A contractor or other entity may provide a system having a filter press or washer carriage in part or in whole as shown and described. A contractor or other entity may provide a filter press in part or in whole as shown and described. For instance, the contractor may receive a bid request for a project related to designing a filter press system or process, or the contractor may offer to design such a system or a process for a client. The contractor may then provide, for example, any one or more of the devices or features thereof shown and/or described in the embodiments discussed above. The contractor may provide such devices by selling those devices or by offering to sell those devices. The contractor may provide various embodiments that are sized, shaped, and/or otherwise configured to meet the design criteria of a particular client or customer or work advantageously with a particular filtration system or filter press. The contractor may subcontract the fabrication, delivery, sale, or installation of one or more components of a filtration system, filter press, washer carriage(s), or of other devices used to provide such one or more components. The contractor may also survey a site and design or designate one or more storage areas for stacking the material used to manufacture the systems discussed herein. The contractor may also maintain, modify, or upgrade one or more provided or existing filter presses, washer carriages, and/or components thereof. The contractor may provide such maintenance or modifications by subcontracting such services or by directly providing those services or components needed for said maintenance or modifications. In some cases, the contractor may modify an existing filter press or existing washer mechanism with a retrofit kit to arrive at a modified filter, washer carriage substantially as shown and described. Moreover, the contractor may sell, offer to sell, or provide a filtration process, a filter, a washer carriage, or a component of a washing mechanism having one or more of the process steps, devices, components, or technical features discussed herein.
[0087] Although the invention has been described in terms of particular embodiments and applications, one of ordinary skill in the art, in light of this teaching, can generate additional embodiments and modifications without departing from the spirit of or exceeding the scope of the claimed invention. Accordingly, it is to be understood that the drawings and descriptions herein are proffered by way of example to facilitate comprehension of the invention and should not be construed to limit the scope thereof.
REFERENCE NUMERAL IDENTIFIERS
[0088] The following reference numeral identifiers are provided for convenience with reference to the appended drawings, and are in no way intended to limit the scope of what is described and/or shown: [0089] 1 Washer carriage [0090] 2 Spray bar (e.g., in the up position in FIG. 2, in the rotating position in FIGS. 3 & 4, and in the translating position in FIGS. 5-8) [0091] 3 Rotary means (e.g., hydraulic rotary actuator with dual rack and pinion) [0092] 4 Traversing means (e.g., rail and roller guide system, chain drive, rack and pinion drive, overhead lift beam track) [0093] 5 Supporting means (e.g., V-shaped guide rollers on a rail, low friction slide blocks, linear slider bushing) [0094] 6 Fluid transfer articulating means (e.g., articulating pipe swivels, carrier track holding the hoses through range of motion, one or more swivel joints) [0095] 7 Rotation (e.g., of sprayer bar 2) [0096] 8 Translation (e.g., direction of lateral movement along a lateral axis 35) [0097] 9 Clearance [0098] 10 Translating spray bar 2 (e.g., for high pressure, low-pressure, or flood washing filter cloths) [0099] 11 Sidebar of the skeleton frame to clear [0100] 12 Shaker cylinder [0101] 13 Filter plate assembly (or one or ore components thereof) [0102] 14 Cloth shaking spring [0103] 15 Shaker bar vertical motion [0104] 16 Roller [0105] 17 Rib [0106] 18 Rack and pinion translation [0107] 19 Actuator (e.g., linear actuator, telescoping cylinder, long stroke cylinder) [0108] 20 Pivot slide surface (e.g., cam surface(s), polymer blocks, rollers, or bearing surfaces attached to frame portion of washer carriage) [0109] 21 Motor (e.g., hydraulic, pneumatic, electrical) [0110] 22 Swivel (e.g., hose end swivel or pipe swivel that pipe or hose connects to) [0111] 22 Hose [0112] 23 Chain drive (e.g., chain and sprocket, belt and roller, cable and pulley) [0113] 24 Sprocket (e.g., a chain sprocket, a roller, a pulley, or sheave) [0114] 25 Scissor mechanism (e.g., arms in a scissor linkage arrangement) [0115] 26 Linkage arm [0116] 27 Gear (e.g., sprocket or sheave with an additional chain or belt) [0117] 28 Gear (e.g., sprocket or sheave with an additional chain or belt) [0118] 29 Guide means (e.g., to keep the washer translating, such as a beam, a linear guide, or rail) [0119] 30 Length axis of filter [0120] 31 Filter [0121] 32 Vertical axis of filter [0122] 33 Track [0123] 34 Frame [0124] 35 Lateral axis of filter [0125] 36 Moving crosshead [0126] 37 Core separation tank [0127] 38 Side bar filter press with rotary laterally traversing wash (e.g., FLSmidth Shriver filter press or other overhead filter press, FBOH) [0128] 39 Single bar rotary traversing washer [0129] 40 Shifter [0130] 41 Pendant control [0131] 42 Automatic filter press (e.g., FLSmidth AFP filter shown spread with open plate assemblies) [0132] 43 Hydraulic power unit (HPU) (e.g., to supply fluid power for hydraulic components) [0133] 44 Washer stationary frame structure [0134] 45 Floor pads and/or legs (e.g., to hold up the washer stationary frame structure) [0135] 46 Washer fluid supply hose [0136] 47 Carrier track for slurry hose [0137] 48 Hose, pipe
