VARIABLE PRESSURE VESSEL
20180347595 ยท 2018-12-06
Inventors
Cpc classification
F04B39/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L55/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/0011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04B43/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0685
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2201/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure relates to a variable pressure vessel. The vessel includes a liquid chamber and a gas chamber and a moveable barrier therebetween. The vessel has a volume, a first stroke, and a second stroke. The liquid chamber and the gas chamber each have a variable volume that changes responsive to the first stroke and the second stroke. The gas chamber has an outer wall wherein at least a portion of the outer wall is thermally conductive and allows heat to transfer therethrough. Movement of the moveable barrier between the liquid chamber and the gas chamber causes the volume in the liquid chamber and the volume in the gas chamber to displace each other. The volume in the gas chamber plus the volume in the liquid chamber is generally constant and generally equals the volume in the variable pressure vessel.
Claims
1. A variable pressure system for both the compression and expansion of gases comprising: a hydraulic cylinder having a first stroke and a second stroke; a gas tank; and a variable pressure vessel having a volume and being operably connected to the hydraulic cylinder and operably connected to the tank; wherein the variable pressure vessel includes: a liquid chamber having a variable volume that changes responsive to the first stroke and the second stroke; a gas chamber having a variable volume that changes responsive to the first stroke and the second stroke, the gas chamber having an outer wall wherein at least a portion of the outer wall is thermally conductive and allows heat to transfer therethrough; and a moveable barrier between the liquid chamber and the gas chamber, and wherein movement of the moveable barrier causes the volume in the liquid chamber and the volume in the gas chamber to displace each other and the volume in the gas chamber plus the volume in the liquid chamber is generally constant and generally equals the volume in the variable pressure vessel.
2. The variable pressure vessel of claim 1 wherein the moveable barrier has a surface area that is generally constant responsive to the first stroke and the second stroke.
3. The variable pressure vessel of claim 1 wherein the moveable barrier is a bladder.
4. The variable pressure vessel of claim 1 wherein the moveable barrier is flexible.
5. The variable pressure vessel of claim 1 wherein the moveable barrier is a polymer bag.
6. The variable pressure vessel of claim 1 wherein the gas chamber is defined by a plate and the moveable barrier.
7. The variable pressure vessel of claim 6 wherein the plate has a high heat conductivity.
8. The variable pressure vessel of claim 6 wherein the plate is a metal, metal alloy or carbon composite plate.
9. The variable pressure vessel of claim 1 wherein the gas chamber is defined by an inner tube and a flexible outer bladder; and wherein the flexible outer bladder is the movable barrier.
10. The variable pressure vessel of claim 1 wherein the moveable barrier is a bellows.
11. The variable pressure vessel of claim 10 further including a bellows element located on an inside of the bellows to occupy a central portion of the bellows when the bellows are completely collapsed.
12. The variable pressure vessel of claim 1 wherein the moveable barrier is a plurality of bladders.
13. The variable pressure vessel of claim 1 wherein the moveable barrier is an elongate snake-like flexible tube.
14. The variable pressure vessel of claim 1 wherein the pressure vessel is defined by walls, the gas chamber is defined at least in part by the moveable barrier and the liquid chamber is the volume between the gas chamber and the walls of the pressure vessel.
15. The variable pressure vessel of claim 14 wherein the gas chamber is defined by a plate and the moveable barrier.
16. The variable pressure vessel of claim 15 wherein the plate is a metal, metal alloy or carbon composite plate.
17. The variable pressure vessel of claim 14 wherein the gas chamber is defined by an inner hollow cylindrical tube and a moveable barrier.
18. The variable pressure vessel of claim 17 wherein the moveable barrier is on the outside of the inner hollow cylindrical tube.
19. The variable pressure vessel of claim 17 wherein the moveable barrier is on the inside of the inner hollow cylindrical tube.
20. The variable pressure vessel of claim 18 wherein the inner hollow cylindrical tube defines an inner volume and the inner volume is in flow communication with the liquid chamber and forms part of the liquid chamber.
21. The variable pressure vessel of claim 18 wherein the inner hollow cylindrical tube is defines an inner volume and the inner volume is in flow communication with an inlet and an outlet that is external to the pressure vessel.
22. The variable pressure vessel of claim 21 wherein the inner volume of the inner hollow cylindrical tube is filled with heat transfer fluid.
23. The variable pressure vessel of claim 17 wherein the inner hollow cylindrical tube is made of metal, metal alloy or carbon composite.
24. The variable pressure vessel of claim 1 wherein the variable pressure vessel is a generally cylindrical vessel.
25. The variable pressure vessel of claim 1 wherein the pressure vessel is defined by walls, the gas chamber is defined at least in part by the moveable barrier and the gas chamber is the volume between the liquid chamber and the walls of the pressure vessel.
26. The variable pressure vessel of claim 25 wherein the variable pressure vessel is a generally cylindrical vessel and the moveable barrier is a generally tubular balder attached at each end thereof to the generally cylindrical vessel and the gas chamber is defined by the generally tubular bladder and the generally cylindrical vessel.
27. The variable pressure vessel of claim 1 wherein the liquid chamber and the gas chamber has an interface therebetween and the value of the heat transfer coefficient of the interface can be calculated
K=[p.sub.1V.sub.1AT/t.sub.stroke)] ln(p.sub.1/p.sub.2) and in the process of gas compression p.sub.1 is the initial gas pressure, p.sub.2 is the final gas pressure after compression, A is the surface of the heat transfer, T is the difference between the initial and the final temperature, t.sub.stroke is the time of the compression stroke, V1 is the gas volume at the start of the compression stroke, is the wall thickness, and in the process of gas expansion V.sub.1 is the gas volume at the end of the expansion cycle, p.sub.1 is the gas pressure at the beginning of the gas expansion, p.sub.2 is the final gas pressure at the end of the expansion and the heat transfer coefficient of the material for the interface is greater than or equal to the calculated K.
28. The variable pressure vessel of claim 19 wherein the inner hollow cylindrical tube defines an inner volume and the inner volume is in flow communication with the liquid chamber and forms part of the liquid chamber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The embodiments will now be described by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0042] When a gas is compressed (i.e. its volume is decreased), the pressure of the gas rises and heat is produced. When a gas is expanded (i.e. its volume is increased), the pressure of the gas decreases while the gas consumes heat. One of the ways to compress and expand gases at a theoretical 100% efficiency is by compressing and expanding the gas isothermally. In isothermal compression and expansion the heat produced during compression and the heat consumed by the gas during expansion is completely and simultaneously transferred to (during compression) and from (during expansion) the surroundings. Therefore during isothermal compression or expansion, the temperature of the compressing or expanding gas remains constant during the process of compression or expansion.
[0043] This disclosure is aimed at reducing the negative effects of the direct contact of the compressed/expanded gas with the liquid (of the liquid piston) used to compress or expand the gas.
[0044] This disclosure is based on the use of an enclosure or vessel, having a variable volume, separating the compressing/expanding liquid (the liquid piston) from the gas being compressed or expanded. The walls (and in addition possibly some filling elements and/or inside and/or outside fins) of the variable volume (collapsible) enclosure are used for the transfer of heat between the compressing or expanding gas and the liquid of the liquid piston.
[0045] Referring to
[0046] In the configuration shown in
[0047] When the variable pressure vessel 10 is used for gas expansion, a certain amount of compressed gas is introduced to the air chamber and the air chamber, due to its expansion, displaces the liquid from the liquid chamber 12. The liquid flowing out of the liquid chamber 12 is used to create mechanical energy in a separate, reciprocal (for example, hydraulic cylinder) 16 or rotational (for example, liquid motor) unit (not shown).
[0048] The heat produced by the compressing gas during compression and consumed by the expanding gas during expansion is transferred to/from the liquid in the liquid chamber 12 or to the surroundings outside the variable compression vessel 10.
[0049] In the case of gas compression, during the first stroke the valve 26, which is between the receiving tank 18 and the gas chamber 14, is closed while the valve 24 is open. In the next step or second stroke the liquid is pushed back into the liquid chamber 12 of the variable pressure vessel 10 though the connection 22, thus increasing the pressure of the gas inside air chamber 14. When the pressure in the air chamber 14 becomes close to the pressure in the receiving gas tank 18, the valve 26 (which may be a check valve) opens and the compressed gas fills the tank 18. During that stroke, valve 24 is closed. Then the process of gas compression is repeated by starting the step one or the first stroke, and following with the step two or the second stroke.
[0050] The hydraulic cylinder 16 includes a reciprocating piston 28 which moves inwardly and outwardly. The hydraulic cylinder 16 or another type of pump device is used to pump the liquid into the liquid chamber 12 of the variable pressure vessel 10 though the connection 22 during compression stroke and to receive the liquid from the liquid chamber 12 during retraction stroke.
[0051] The process of gas expansion is similar to the process of gas compression. During the process of expansion, in the first step or first stroke a certain amount of compressed gas from the compressed gas tank 18 is introduced to the flexible enclosure 20 via valve 26. Valve 24 is closed at that time. By way of example, the volume of the compressed gas introduced to the variable volume enclosure 20 (the bag) may be chosen so that the pressure in the variable volume enclosure 20 will reach close to the desired final pressure at the end of the expansion stroke. The compressed air pushes the liquid out of the liquid chamber 12, thus creating a mechanical energy of the flowing liquid out of the connection 22 and into the hydraulic cylinder 16. In the second step or second stroke, the liquid is pumped into the liquid chamber 14 through the connection 22, pushing out the expanded gas through the valve 24; the valve 26 is closed. Then the first and the second strokes are repeated. Thus the variable pressure vessel described herein can be used in an energy storage system.
[0052]
[0053] Preferably the interface between the air chamber 14 and the liquid chamber 12 has a large surface area and the material or materials of the interface have a high thermal conductivity. The large surface area and the high thermal conductivity facilitate the heat transfer through the enclosure walls. The surface area of the interface may be increased in different ways, some of which are shown in
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[0057] As discussed above prior art patent applications PCT/CA2013/050972 and PCT/CA2015/050137 disclosed compressed air energy storage systems, based on the compression of air by hydraulic fluid moving from a pump or a hydraulic cylinder to a compression vessel. It will be appreciated by those skilled in the art that the same system can be used also for the gas (air) expansion when the compressed gas injected in the expansion unit, expands and moves hydraulic liquid from the expansion unit into the hydraulic cylinder(s). The prior art disclosed a mechanical converter of the rotational motion of the electrical motor/generator to reciprocal motion of the hydraulic cylinder. Alternatively, the rotational motor/generator and the converter can be replaced by a linear electrical motor, driving the hydraulic cylinder. One of the most important elements of the compression/expansion system is the unit for the simultaneous compression/expansion and heat transfer or the compression vessel. These two PCT applications disclose a multistage liquid piston compression or expansion vessel, which can be used in the present application. In addition these two PCT applications disclose a combined hydraulic cylinder and a compression/expansion vessel, both enclosed in a single cylindrical vessel. That feature also can be used in the present application.
[0058] An alternate embodiment of a variable compression vessel 10 is shown in
[0059] An important property of the flexible enclosure 20 is its flexibility, in the embodiment shown in
K=[p.sub.1V.sub.1AT/t.sub.stroke)] ln(p.sub.1/p.sub.2)(1)
Where in the process of gas compression p.sub.1 is the initial gas pressure, p.sub.2 is the final gas pressure after compression, A is the surface of the heat transfer, T is the difference between the initial and the final temperature, t.sub.stroke is the time of the compression stroke, V1 is the gas volume at the start of the compression stroke, is the wall thickness.
In the process of gas expansion V.sub.1 is the gas volume at the end of the expansion cycle, p.sub.1 is the gas pressure at the beginning of the gas expansion, p.sub.2 is the final gas pressure at the end of the expansion. The rest of the symbols are the same as in the process of compression. The absolute value of the constant K for the material of the barrier should be greater than or equal to the calculated K.
[0060] It will be appreciated by those skilled in the art that for materials such as polymers which have low heat transfer coefficient by using a very small wall thickness one can achieve good heat transfer through the moveable barrier. Alternatively for the materials such as metal, metal alloys or metal or carbon composites larger wall thickness may be used.
[0061] It will be appreciated by those skilled in the art that polymer materials have lower heat conductivity than other materials. Usually materials having higher heat conductivity, such as metals, metal or carbon composites or metal alloys are less flexible. Accordingly a flexible enclosure that uses both materials may be optimal.
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[0064] Once the piston 28 is fully retracted (reaches its left limit shown in
[0065] It will be appreciated by those skilled in the art that check valves 48 and 46 are by way of example only and other valves may also be used such as solenoid ones.
[0066] The gas expansion can be performed using the same unit shown in
[0067] An alternate embodiment of a variable compression vessel 10 is shown in
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[0070] As discussed above, since the liquid is heated (during compression) or cooled (during expansion), heat is removed (during compression) or added (during expansion). The ideal is to maintain a generally constant temperature of the liquid in the liquid chamber 12 during both compression and expansion. As discussed above there will be heat transfer between the gas in the gas chamber 14 and the liquid in the liquid chamber 12. There will also be heat transfer between the liquid and/or gas in the variable compression vessel 10 through its wall 27 to the atmosphere.
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[0072] Another embodiment of the combination of the flexible bladder 82 and the heat transfer tube or element 84 is shown in
[0073] It will be appreciated by those skilled in the art that the air chamber 14 may have any shape. The air chamber 14 withstands pressure higher than the highest pressure of the compressing gas (during compression), or higher than the initial pressure of the expanding gas (during expansion).
[0074] In the embodiment shown in
[0075] In the case of gas compression when the piston 28 contracts (moves from left to the right in
[0076] The following describes the variable compression vessel 10 in use as an energy storage device with specific reference to the embodiment in
[0077] 1. Gas Compression
[0078] When the unit shown in
[0079] Step 1.1. When the piston 28 extends (moves from right to the left in
[0080] Step 1.2. In the next step, the piston motion reverses, i.e. starts retracting and as a result, hydraulic liquid flows from the hydraulic cylinder 16 into the compression liquid chamber 12. During the second step, the valve 46 is closed. Step 1.2.1. Initially, the valve 48 is closed. As a result of the inflow of hydraulic liquid, the bladder 90 contracts, compressing the air in the air chamber 14. Step 1.2.2. After reaching the required gas compression pressure, valve 48 opens and the compressed air leaves the bladder via the port 96 and the valve 48 into a compressed gas storage vessel. After the piston 28 reaches its full retraction, the first step repeats, followed again by the second step and so on. During the compression (step 1.2.1), the compressing gas produces heat. In order to maintain isothermal (or, in the real life, close to isothermal) conditions of the gas, almost all of the produced heat needs to be transferred from the compressing gas to the wall 27 of the variable compression vessel 10. Then, outside of the compression unit, the heat is transferred from the external wall 27 to either the surrounding atmosphere or to a heat transfer liquid, surrounding the variable compression vessel 10. In order to improve the external heat transfer, the external walls of the compression vessel may have fins or other elements described above which increase the heat transfer area, and thus increase the heat transfer rate.
[0081] 2. Gas Expansion
[0082] When the unit shown in
[0083] Step 2.1. During the step, the piston 28 extends. Step 2.1.1. In the first part of gas expansion process (
[0084] Step 2.2. In the second step (gas exhaust), the piston retracts and as a result, hydraulic liquid flows from the hydraulic cylinder 16 into the expansion air chamber 14. As a result, the bladder 90 contracts, pushing the air out of the bladder through the port 96 and the valve 48. Valve 48 is a solenoid or other type of controllable valve. Valve 48 is opened during the entire retraction cycle of the piston 28 (step 2.2) and is closed during the piston extension cycle (step 2.1). After finishing the second step (piston 28 retraction), the first step repeats, followed again by the second step and so on. During the gas expansion (step 2.1.2), the expanding gas consumes heat. In order to maintain isothermal (or, in the real life, close to isothermal) conditions of the gas, the consumed heat needs to be supplied from the surroundings outside of the expansion air chamber 14 to the wall of air chamber 14 and then to the expanding gas. In order to improve the external heat transfer, the external walls of the expansion air chamber 14 may have fins or other elements which increase the heat transfer area, and thus increase the heat transfer rate.
[0085] Generally speaking, the systems described herein are directed to variable pressure vessels. Various embodiments and aspects of the disclosure will be described with reference to details discussed below. The following description and drawings are illustrative of the disclosure and are not to be construed as limiting the disclosure. Numerous specific details are described to provide a thorough understanding of various embodiments of the present disclosure. However, in certain instances, well-known or conventional details are not described in order to provide a concise discussion of embodiments of the present disclosure.
[0086] As used herein, the terms, comprises and comprising are to be construed as being inclusive and open ended, and not exclusive. Specifically, when used in the specification and claims, the terms, comprises and comprising and variations thereof mean the specified features, steps or components are included. These terms are not to be interpreted to exclude the presence of other features, steps or components.