High expansion wedge

Abstract

A drilling wedge that has, in addition to a normal connector rod, two wings that extend from the sides of the wedge. These wings are angular members that fill much of the space in the larger casing around the wedge. These wings prevent a milling assembly from sliding past the wedge or from moving off to the side, where an exit through the pipe or casing in the wrong place can occur. Instead, the wings help to keep the milling assembly in the proper position on the tray of the wedge to ensure that the milling assembly reaches the proper exit point in the casing. The wings are retracted when the HEW is deployed through the narrower pipe. Once the HEW is properly positioned, the guide cone is extended and the wings are deployed.

Claims

1. A high expansion wedge for use in oil well casing comprising: a tray blank having a top, a bottom, and a center midway between said top and said bottom, said tray blank having a pair of slots formed therein; the top being on the uphole end of the tray blank; a pair of extendable wings located between said top and said center portion of said tray blank, positioned inside of said tray blank in a first position and being extended outside of said tray blank in a second position; and a means for opening said pair of extendable wings operably installed in said tray blank and in operable communication with said pair of extendable wings; wherein the tray blank is configured to form a wedge to guide a milling assembly to an exit point in the casing when the extendable wings are in the second position.

2. The high expansion wedge of claim 1 wherein said means for opening said pair of extendable wing causes said pair of extendable wings to move from said first position to said second position.

3. The high expansion wedge of claim 1 wherein the means for opening said pair of extendable wings includes: a connecting rod, in operable communication with said pair of extendable wings; and a body lock ring, in operable communication with said connecting rod.

4. The high expansion wedge of claim 3 further comprising: a slip, hingably attached to said tray blank and said connecting rod; and a guide cone, attached to said slip.

5. The high expansion wedge of claim 1 wherein each of the extendable wings is a solid member.

6. The high expansion wedge of claim 1 wherein each of the extendable wings is a two-piece member.

7. The high expansion wedge of claim 1 wherein each of the extendable wings is a three-piece member.

8. The high expansion wedge of claim 1 further comprising: a setting tool in operable communication with said means for opening said pair of extendable wings.

9. The high expansion wedge of claim 8 further comprising a means for releasing the setting tool from said means for opening said pair of extendable wings.

10. The high expansion wedge of claim 9 wherein the means for opening said pair of extendable wings includes a body lock ring in operable communication with said setting tool.

11. The high expansion wedge of claim 10 wherein the means for releasing the setting tool from said means for opening said pair of extendable wings comprise at least one shear screw in operable communication with said body lock ring and said setting tool.

12. A wedge for use in oil well casing having a tray blank, having a top, a bottom, and a center midway between said top and said bottom, a connecting rod hingably attached to the tray blank, a slip hingably attached to said tray blank and the connecting rod, and a guide cone attached to said slip wherein the improvement comprises: a pair of extendable wings located between said top and center of said tray blank, positioned inside of said tray blank in a first position and being extended outside of said tray blank in a second position; the top being on the uphole end of the tray blank; and a means for opening said pair of extendable wings operably installed in said tray blank and in operable communication with said pair of extendable wings; wherein the tray blank is configured to form a wedge to guide a milling assembly to an exit point in the casing when extendable wings are in the second position.

13. The high expansion wedge of claim 12 wherein each of the extendable wings is a solid member.

14. The high expansion wedge of claim 12 wherein each of the extendable wings is a two-piece member.

15. The high expansion wedge of claim 12 wherein each of the extendable wings is a three-piece member.

16. The high expansion wedge of claim 12 further comprising: a setting tool in operable communication with said means for opening said pair of extendable wings.

17. The high expansion wedge of claim 16 further comprising a means for releasing the setting tool from said means for opening said pair of extendable wings.

18. The high expansion wedge of claim 17 wherein the means for opening said pair of extendable wings includes a body lock ring in operable communication with said setting tool.

19. The high expansion wedge of claim 18 wherein the means for releasing the setting tool from said means for opening said pair of extendable wings comprise at least one shear screw in operable communication with said body lock ring and said setting tool.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a side view of the HEW folded for insertion with a setting tool attached.

(2) FIG. 2 is a side view of the HEW shown expanded for use. Note no pipe is shown in this figure.

(3) FIG. 3 is a backside view of the HEW shown retracted.

(4) FIG. 4 is a right side view of the HEW with the shown expanded.

(5) FIG. 5 is a detail view of the tray blank of the HEW shown expanded.

(6) FIG. 6 is a backside view of the HEW shown expanded.

(7) FIG. 7 is a side view of the HEW shown expanded in a pipe.

(8) FIG. 8 is a top view of the expanded HEW in a pipe showing the expanded wings.

(9) FIG. 9 is top view of the expanded HEW showing a milling assembly and the use of the wings.

(10) FIG. 10 is a bottom view of the expanded HEW showing a milling assembly and the wings.

DETAILED DESCRIPTION OF THE INVENTION

(11) Referring now to the figures and especially FIGS. 1 and 2, the HEW 10 is shown, in FIG. 1, with a setting tool 110 attached, ready for insertion in a casing or liner. The setting tool is a type NS A-1 Setting tool with a 1-½-inch MT Box with weep seat having an 8.2-inch.sup.2 piston area and an initiating pressure of 860 psi, or equivalent. The setting tool 110 is used to position the HEW 10 at the desired location in the well. The main body 16 of the tool is called the tray blank. In this figure note the connecting rod 12 and the slip 13 are shown collapsed for installation. Note too the right and left main wings 15 are also stored.

(12) Once in position, the HEW 10 is expanded to lock it in place, and the setting tool 110 is removed and withdrawn. FIG. 2 is a side view of the HEW shown expanded for use. Note no pipe is shown in this figure. To lock the HEW 10 in position, a guide cone 11 is swung out from the setting tool as shown. The guide cone 11 is pivoted out by the connecting rod 12 and the slip 13. Once opened, the HEW is set in the pipe (see FIGS. 7-10 below). At the same time as the guide cone 11 is positioned, the right and left main wings 15 are also expanded. As shown in FIG. 6, these wings can be made with two or three arms (as shown). They can also be solid members as discussed below.

(13) FIG. 3 is a backside view of the HEW shown retracted. Here, the guide cone 11, the connecting rod 12 and the slip 13 are shown. Note the alignment of these components in the retracted state. The main wings 15 are not shown in this view as they are retracted. Note that in this view, the wing actuator 17 is shown.

(14) FIG. 4 is a right side view of the HEW with the shown expanded. In this view, the guide cone 11, the connecting rod 12 and the slip 13 are shown. The right side main wing 15 is shown expanded. Note here, the main wing has a two-piece constriction. The slip 13 is attached to the tray blank 16 by a pivot pin 13a. The slip is attached to the connecting rod by a cam pin 13b. Moving up from the slip along the connecting rod 12 there is a a part call a lower foot 18 that ties the lower part of the connecting rod 12 to the tray blank 16. The lower foot is connected to the connecting rod by a trunion connector 19 and a lock spacer 20. Further up along the connecting rod 12 there is an upper foot 21 that is also connected to the connecting rod by a trunion connector 19 and a lock spacer 20. At the top of the connecting rod is another lock spacer 20, a second lock spacer 22, and the wing actuator 17. Also shown in this view is a wing pin 23.

(15) FIG. 5 is a detail view of the tray blank of the HEW shown expanded. In this figure, the tray blank 16 is shown. Note too, the guide cone 11, and the slip 13. Note that the right and left wings 15 are shown deployed. As noted above, these wings are made of two-piece construction having a main wing 15a and an upper wing 15b. Also as noted above, these wings can be a solid piece or of three-piece construction as well. Also shown in this view are a pivot connector 24, a body lock ring (BLR) mandrel 25 and an alignment pin 26.

(16) FIG. 6 is a backside view of the HEW shown expanded. Here, the tray blank 16 is shown along with the connecting rod 12, the lower foot 18. The main wings 15 are shown expanded. Note here, the main wing here, has a two-piece construction. Also shown in this view is the upper foot 21. At the top is the pivot connector 24. The BLR mandrel 25, as shown, is a square block with two holes 25a for shear screws 25b. The setting rod adapter hooks are used to attach the setting tool to the device. Once the HEW is in position, the setting tool is pulled upwards to activate the HEW and to retrieve it the setting tool. As the setting tool is pulled up, it pulls BLR 25 up too, which activates the anchor and the wings simultaneously as the connecting rod is pulled. Once the anchor and wings are deployed, there is no more movement in the unit and the shear screws 25b break allowing the setting tool to be removed. The BLR 25 holds the energy after the shear screws 25b break, which allows the setting tool to be retrieved while the anchor and wings stay locked in place. Note that the body lock ring 25 and the connecting rod is considered to be a means for opening the wings and anchor. The shear screws 25b are considered to be a means for releasing the setting tool from the device.

(17) FIG. 7 is a right side view of the HEW 10 shown expanded in a pipe 120. When expanded, the HEW 10, at its lowest point extends across the width of the pipe 120. Note that the HEW 10 is set at an angle with respect to the pipe, as shown. This angle is used to guide a milling assembly to a point on the side of the pipe 120 to create an exit. As discussed above, the wings 15 expand near the top of the HEW. In that way, the wings 15 act to ensure the milling assembly remains in the proper location. This is discussed in more detail below.

(18) FIG. 8 is a top down view of the expanded HEW in a pipe showing the expanded wings. In this view, the tray blank 16 of the HEW 10 is shown. Note the position of the wings 15 with respect to the tray blank 16. Note too that the wings here are solid members.

(19) FIG. 9 is top view of the expanded HEW showing a milling assembly and the use of the wings. Here, a milling assembly 130 that has slid off the tray blank 16 of the HEW is shown. The milling assembly 130 has been stopped by the wing 15. in this way, the milling assembly 130 cannot slide past the HEW; nor can it angle off prematurely. The milling assembly 130 can be returned to the HEW tray 16 without serious problems.

(20) FIG. 10 is a bottom view of the expanded HEW showing a milling assembly and the wings. Here, the bottom of the HEW 10 is shown. Note the guide cone 11. Note too, the position of the wings 15. The milling assembly 130 is shown blocked by the wings 15 Once again, the milling assembly can be returned to its proper course without great difficulty.

(21) The present disclosure should not be construed in any limited sense other than that limited by the scope of the claims having regard to the teachings herein and the prior art being apparent with the preferred form of the invention disclosed herein and which reveals details of structure of a preferred form necessary for a better understanding of the invention and may be subject to change by skilled persons within the scope of the invention without departing from the concept thereof.