Container for the individual release of bulk material and method of operation with a transport robot or a longitudinal conveyor
20180346255 ยท 2018-12-06
Inventors
Cpc classification
B65G3/04
PERFORMING OPERATIONS; TRANSPORTING
B65G2814/0323
PERFORMING OPERATIONS; TRANSPORTING
B65G1/0492
PERFORMING OPERATIONS; TRANSPORTING
B65D25/38
PERFORMING OPERATIONS; TRANSPORTING
B65G47/96
PERFORMING OPERATIONS; TRANSPORTING
B65G35/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G35/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A rail-bound transport robot (20) having an approximately box-like container (1), which is open at the top, for individual release of bulk material (18), which is provided in its inner space with at least one compartment (14a, 14b), which is filled with the bulk material (18), wherein the transport robot (20) has a loading space (33) open at the top, adapted for receiving the container (1), and wherein the container (1) rests on a longitudinal conveyor (25, 66) in the transport robot (20), which engages opening lids (6a-6f) from below, which are positioned on the bottom side of container (1), wherein the bulk material (18) flows outwardly through the opening lids, when the opening lids (6a-6f) are opened.
Claims
1. A rail-bound transport robot (20) having an approximately box-shaped container (1), which is open at the top, for individual release of bulk material (18), which is provided in its inner space with at least one compartment (14a, 14b), which is filled with the bulk material (18), characterized in that the transport robot (20) has a loading space (33) open at the top, adapted for receiving the container (1), and in that the container (1) rests on the bottom side on a longitudinal conveyor (25, 66) in the transport robot (20), which engages opening lids (6a-6f) from below, which are positioned on the bottom side of container (1), wherein the bulk material (18) flows outwardly through the opening lids, when the opening lids (6a-6f) are opened.
2. The transport robot of claim 1, characterized in that the longitudinal conveyor (66) is composed of movably driven telescopic arms (25), which are arranged within the loading space of the transport robot (20).
3. The transport robot of claim 1, characterized in that the longitudinal conveyor (66) is composed of one or more conveyor belts (77), which are positioned within the loading space (33) of the transport robot (20).
4. The transport robot of claim 1, characterized in that each telescopic arm (25) is covered by a circulating driven conveyor belt (26), on which the bottom side of container (1) is resting.
5. The transport robot of claim 1, characterized in that the telescopic arms (25) protect the bottom opening lids (6a-6f) of container (1) against an involuntary opening.
6. The transport robot of claim 1, characterized in that the front side of a respective telescopic arm (25) is shaped like an approach ramp for engaging the bottom side of container (1) from below, which lifts the container (1) when engaging a support profile (43) forming an unloading site from below.
7. A method for operating a rail-bound transport robot (20) on a rail track (42), on which one or more unloading (44) and filling stations (45) for transporting bulk materials (18) are arranged, wherein the bulk materials (18) are loaded into containers (1), which are open at the top, and the containers on the transport robot (20) are received in a loading space (33) which is open at the top, characterized in that in the loading position, the bottom side of the container (1) rests on a movably driven longitudinal conveyor (25, 66), that the longitudinal conveyor (25, 66) or parts thereof are blocked by opening lids (6a-6f), which are arranged on the bottom side in the container (1) and that for unloading the bulk material (18), the longitudinal conveyor (66) conveys the transport robot (20) on an approach plane (67), in the region of which an unloading station (44) is positioned.
8. The method of claim 7, characterized in that in the region of the unloading station (44), the telescopic arms (25) of the longitudinal conveyor (66) are retracted into the transport robot (20) and thus successively release and unlock the opening lids (6a-6f).
9. The method of claim 7, characterized in that in the region of the unloading station (44), the robot-side longitudinal conveyor (66) conveys the container on an approach plane (67), and from there the container (1) is transported by a gripping device (70) to an unloading station (44).
10. The method of claim 7, characterized in that when the longitudinal conveyor is formed by movably driven telescopic arms (25), the arms are retracted in the area of the unloading station (44) from the bottom side of container (1) and thus successively release and unlock the opening lids (6a-6f) one after the other.
11. The method of claim 7, characterized in that the telescopic arms (25) of the transport robot (20) are moved along the bottom wall (5) of container (1) while releasing the swivel lock of the opening lids (6a-6f).
12. The method of claim 7, characterized in that 1. in a first step, the telescopic arms (25) are initially extracted parallel to each other, in order to expel a loaded container (1) from the loading space (33) into a partial unloading position (40), laterally, onto a rail-fixed support profile (43), 2. in a second step, when reaching the partial unloading position (40), the displacement drive for the telescopic arms (25) is stopped, 3. in a third step, for reaching the final unloading position, the drive for the conveyor belts (26) is activated, in order to transport the container (1) into the definitive unloading position against an abutment, which is fixed to the housing, 4. in a fourth step, the telescopic arms (25) are retracted into the loading space (33) and a frontal telescopic head (27) initially releases the most advanced opening lid (6a) and then, selectively releases the other opening lids (6b-6f) one after the other.
13. The method of claim 7, characterized in that the telescopic arm (25) travels into a hollow profile (55) of the support profile (43), thus lifting the container (1) and pulls the same onto the upper side of the telescopic arm (25) by actuating the conveyor belts (26).
14. The method of claim 7, characterized in that In a first step, the robot-side longitudinal conveyor (66) initially transports the loaded container (1) from the robot-side loading space (33) onto an approach plane (67) which is transportingly connected to the rail track (42), and In a second step, the container (1) deposited on the approach plane (67) is supplied to an unloading station by a movably driven gripping device (70).
15. A method for operating a container (1) loaded with filling material, which container is applied on a longitudinal conveyor (66, 73), such as a roller conveyor (73) and is therein displaceable, wherein one or more transversal conveyors (75) are transportingly connected with the longitudinal conveyor (66), on which the container (1) is conveyed, and in the region of which at least one filling and/or unloading station (44, 45) is positioned, characterized in that the container (1) is transported by a movably driven gripping device (70) into the area of the filling and/or loading station (44, 45), and that in this area the bottom swiveling lids (6a-6f) are released in the opening direction (
16. A container (1) for individually releasing bulk material (18), composed of an approximately box-shaped container (1), which is open at the top, for individually releasing bulk material (18), wherein the container (1) forms at least one compartment (14a, 14b) filled with the bulk material (18) in its inner space, characterized in that the bottom wall (5) of container (1) is made of a number of pivotally mounted opening lids (6a-6f).
17. The container (1) of claim 16, characterized in that the container is formed as a multiple container (1) having at least two containers (14, 14a, 14b), which are separated, in a bulk-material tight way, by a separation compartment (13), and that at least one bottom swiveling opening lid (6a-6f) is associated to each compartment (14a, 14a, 14b).
18. The container of claim 16, characterized in that the opening lids (6a-6f) are lockable in their closed position by a central horizontally movable locking slider (10).
19. The container of claim 18, characterized in that at the free lower end of the locking slider (10) a respective number of locking protrusions (12) is arranged, which engage from below and lock the free swiveling end of a lid edge (16) of the respective opening lid 6a-6f.
20. The container of claim 16, characterized in that the opening lids (6a-6f) may be locked and unlocked in their closed position by resting on telescopic arms (25), which are positioned on the side of the transport robot.
21. The container of claim 16, characterized in that the opening lids (6a-6f) automatically open, due to gravitational force, when releasing the lock.
Description
[0054] The invention is explained in the following by means of drawing representing only one way of putting it to practice. Further inventive characteristics and advantages are also obtained from the drawings and the respective description.
[0055] In particular:
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089] In
[0090] In the embodiment shown, the longitudinal and transverse walls 2, 3 run obliquely inwards in the direction of the bottom wall 5, in order to ensure a perfect inflow of bulk material and a deposition on the bottom wall 5.
[0091] The opening lids 6 are each pivotally mounted on one side in a pivot bearing 9. The pivoted position is locked by a locking slider 10.
[0092] When operating with a transport robot 20, a locking slider 10 is not strictly necessary because the locking of the individual opening lids 6 is performed by a telescopic arm 25, as will be explained later.
[0093] In the illustrated embodiment, the locking slider 10 is used for manual locking of the individual opening lids 6, because each opening lid has a lid edge 16 at its free pivotable end which rests on an associated locking protrusion 12 formed of a longitudinal locking slider 10.
[0094] The locking slider 10 may thus be moved manually or by a motor in the direction of arrows 11.
[0095] The inner space 8 of the multi-compartment container 1 is filled with a bulk material 18, wherein for the sake of clarity in the illustrated embodiment according to
[0096] In this single compartment 14 and thus in the inner space 8 a bulk material 18 is arranged.
[0097] For better protection of the individual pivot bearings 9 of the opening lids 6, the pivot bearings 9 are covered from above by horizontally laid cover profiles 4, which are covered by the loaded bulk material 18.
[0098] In the illustrated embodiment, the multi-compartment container 1 is movably driven in the direction of arrow 23, as will be explained later with reference to a transport robot 20 to be described.
[0099]
[0100] If the locking slider 10 is displaced to the left in the direction of arrow 11, the locking protrusions 12 are disengaged from the lid edges 16 of the opening lids 6a-6f, which then open abruptly due to gravity and pivot about the pivot bearing 9 in a counterclockwise direction.
[0101] In the embodiment of
[0102] The invention is not limited to this: any number of separating compartments 13, which are parallel to one another and spaced apart from one another, may be provided in order to use the interspace between each separating compartment 13 as a compartment 14. A single separation compartment thus forms 2 compartments 14a, 14b and two separating compartments 13 would then form 3 compartments. The multiplication of the separation compartments 13 and the resulting number of compartments 14 may be arbitrarily continued.
[0103] The exemplary embodiment according to
[0104] However, the invention is not limited thereto. In another embodiment a further central longitudinal wall is provided, which is arranged in the central axis of the container 1 and which separates the 2 compartments 14a, 14b formed by the single separation compartment 13 into a total of 4 different compartments 214a and 214b. The compartments 14a, 14b may thus be divided in a matrix-like manner by means of a transverse separation compartment.
[0105] In all exemplary embodiments, at least one bottom opening lid 6a-6f should also be associated to the respective compartment in order to provide a targeted emptying of the respective compartment.
[0106] In the case of the matrix-like subdivision of the compartments by at least one additional transverse separation compartment, whose longitudinal extension intersects the longitudinal extension of the one or more separation compartments 15 at an angle of 90 degrees, it may then be foreseen that the bottom-side opening lids 6a-6f are longitudinally bisected, which means that they no longer extend from one longitudinal wall 2 to the opposite longitudinal wall 2, but only up to half of the container, namely up to its central longitudinal line.
[0107] The one additional transverse separation compartment is then positioned on the middle longitudinal line of the container 1 and the bottom opening lids 6a-6f extend longitudinally only to the central longitudinal line of the container 1, so that a separately controllable opening lid is associated to each matrix-like compartment 214a and 214b, respectively.
[0108] It is also not necessary for the solution that the separation compartments 13 and the optional additional transversal separation compartments are formed in a straight line. They may have a bent, wavy, half-round or round shape in plan view. The respective opening lid 6a-6f which forms the bottom side of the compartments 14a, 14b formed by the separation compartments should then be adapted to the cross-section of the compartment 14, 14b in order to achieve a complete, bottom-side emptying of the bulk material 18 stored in the compartments 14a, 14b.
[0109] The locking slider 10 is initially only adapted for manual operation, to manually lift the filled multi-compartment container from a transport robot 20 and to ensure that the opening lids 6a-6f open unintentionally. It is therefore a manually or motor-operated locking slider 10, which is used only in the case of manual removal of the multi-compartment container 1 from the transport robot 20.
[0110] In
[0111] Since the bottom wall 5 of the multi-compartment container 1 consists of a plurality of opening lids 6a-6f and each opening lid 6a-6f is formed in the same way, it is sufficient to describe the function of a single opening lid 6a.
[0112] Therefore, in the embodiment shown, the opening lid 6a, which is adjacent to the right transverse wall 3, is shown open only by way of example, to show that it pivots in the direction of arrow 15 about the pivot bearing 9, and thus the lid edge 16 gets out of engagement with the locking protrusion 12 of the locking slider 10.
[0113]
[0114] Accordingly, a bulk material loaded into the compartment 14b will fall downwards at the opening of all opening lids 6 associated to this compartment in the falling direction 19.
[0115]
[0116]
[0117]
[0118]
[0119]
[0120] The segmentation of the bottom wall 5 in opening lids 6 of the same size may thus be realized in various ways, depending on the type, number and opening direction of the opening lids 6 a-f as shown in the embodiments of
[0121]
[0122] In the exemplary embodiment shown, the transport robot 20 moves in the direction of arrow 23 on the rail 24. To this end the separately driven drive wheels 22 engage, by friction, the rail, wherein the wheels are surrounded by perpendicularly positioned guide rollers 29, which are supported by side profiles of the rail 24, in order to ensure a tilt-free operation of the transport robot 20 on the rails 24.
[0123] On the top of the housing 21 an upwardly open loading space 33 for receiving at least one multi-compartment container 1 is positioned.
[0124] It may of course also be the case, that a plurality of multi-compartment containers are received in the loading space 33, and that, for example, a loading and unloading from the left or right side of the transport robot 20 takes place. Accordingly, the telescopic arms 25, which form the bottom side of the loading space 33, are movably driven in the direction of arrows 31 to the left or right out of the transport robot 20. They are controlled by the central control of the transport robot.
[0125] Each telescopic arm 25 is covered by a conveyor belt 26, which is designed as a self-contained belt and is provided, for example, as a toothed belt. This toothed belt is movably driven as a circulating belt.
[0126] The front side of the respective telescopic arm 25 is designed as a conically vertically tapered telescopic head 27. In this area, support rollers 28 are arranged to ensure that the telescopic arm 25 easily engages below the bottom side of a multi-compartment container 1. The telescopic head thus forms an approach ramp for driving under the bottom side of a multi-compartment container, which is slightly raised from a support profile 43 used as a supporting surface.
[0127] The loading compartment 33 is laterally delimited by elevated side guides 32 and is (frontally) open on the side, in order to ensure that a multi-compartment container 1 accommodated in the loading space 33 may be pushed out in the direction of the arrow 30 to the left or right by means of the telescopic arms.
[0128] The arrowed direction 30 is directed in the drive direction of the conveyor belts 26, which are self-contained toothed belts which are movably driven on the telescopic arm 25.
[0129] Instead of the arrangement of a telescopic arm 25 having circulating motorized conveyor belts 26 arranged thereon, other expulsion systems may also be used, such as a simple expulsion arm, which is telescopically configured as a spindle drive, and which is capable to bring the multi-compartment container 1 from the loading space 33 into at least one unloading position, perpendicular to the travel direction (arrow 23). To this end, it may be provided as a gripping or pushing arm. Any loading and unloading means may thus be used, wherein however a telescopic arm 25 with circulating motorized conveyor belts 26 is advantageous, as explained in the following.
[0130] The invention is thus not limited to a transport robot with telescopic arms 25 and transport belts 26 movably driven thereon, while any loading and unloading device for a transport robot 20 may be used.
[0131] In
[0132] Its bottom side rests on the upper side of the movably driven conveyor belts 26.
[0133] It is shown that in a first step, the telescopic arms 25 are initially pushed out parallel to each other in the direction of arrows 31, so as to expel the loaded multi-compartment container 1 in the direction of the arrow from the loading space 33 laterally to the right.
[0134] Such a partial unloading position is shown in
[0135] At position 40, the displacement drive for the telescopic arms 25 is stopped, and to achieve the complete unloading position of
[0136] In
[0137]
[0138] Only the retraction of the telescopic arm 25 in the direction of arrow 31 according to
[0139] In the embodiment shown, only a partial opening of the compartment 14b is shown, and for complete emptying of the compartment 14b the telescopic arm 25 should be retracted with its telescopic head 27 to the position 41, so as to open all opening lids 6a associated with the compartment 14b, and thus letting the bulk material contained within the compartment 14b flow unmixed into the unloading hopper 35.
[0140] The unloading hopper 35 consists of inclined walls 36, which conically converge into an underlying fall tube 37.
[0141]
[0142] With the modification of the embodiment of
[0143] In this way, any number of compartments 14, 14a, 14b may be arranged in the inner space 8 of a multi-compartment container, and each compartment is then filled with a specific bulk material. It is not necessary for the solution if a compartment extends from one longitudinal wall 2 to the other longitudinal wall 2. On the basis of the description relating to
[0144] The number of separation compartments and of the sub-dividing transversal compartments is therefore unlimited. It may be possible to provide no separation wall or any number of separation walls 13.
[0145] In the embodiment of
[0146] With reference to
[0147] Starting from a filling station 45 in
[0148] The loading operation takes place in the opposite direction of the description of
[0149] Conversely, in
[0150] In the waiting position in the region of the filling station 45, the support profiles 43 are configured so that all the opening lids 6 are engaged from below, in order to avoid that the filled multi-compartment container unintentionally opens in the filling station 45.
[0151] When loading the filled container 48 in the direction of arrow 49, the telescopic arms 25 engage under the respective opening lids 6 and keep them closed to prevent them from being emptied on the transport robot 20 during the loading process.
[0152]
[0153] In
[0154] The respective telescopic arm 25 moves into the hollow profile 55 of the support profile 43, which is also shown in
[0155] With the driving in of the telescopic arm 25 in the hollow section 55, the multi-compartment container 1 is raised and the original parking position according to
[0156] This is also shown in
[0157] Thus, in the parking position, the closed opening lids 6 are fully seated on the upper sides of the shelves 53 as a part of the hollow profile 55 and are thus protected against an involuntary opening.
[0158] Only when they are lifted by the telescopic arms 25 in the direction of arrow 56, they are loaded on top of each telescopic arm 25, as shown in
[0159] The rack system 51 forms a plurality of storage spaces 52, in which the multi-compartment container 1 may be arranged in an arrangement parallel to the transport plane of the expulsion track 50. However, they may also be stacked vertically one above the other.
[0160] Instead of the exemplary expulsion track 50 shown, other and/or multiple expulsion and insertion tracks may be used.
[0161] An expulsion track is associated with a rail 54 which is flush with the rail 24 of the rail track 42.
[0162]
[0163] Starting from the unloading hopper 35, the fall tube 37 is guided manually and inserted into the associated receiving opening 60 of the respective collecting container 57 so as to selectively fill each collection container 57 with a particular unmixed bulk material.
[0164] Sensors 59, which are respectively arranged on the collecting container 57 determine the respective insertion position of the fall tube 37 in the receiving opening 60 of the collection container 57.
[0165] Each collection container 57 is associated to a marking label 61, which is provided with a bar code to identify the collection container 57.
[0166] Another article label 62 with a different bar code is provided to associate the nature and number of its bulk material to the collection container 57.
[0167] Instead of a manual separation of the bulk materials in different collection containers 57, in an embodiment, not shown, the fall tube 37 is mechanically and automatically driven and inserted under the control of programming commands in the associated receiving openings 60.
[0168] Instead of a manual separation of the contents into different collection containers 57 an automatic distribution may therefore also be provided.
[0169] In
[0170] The second collection container 57 introduces the other type of bulk material through the filling tube 63 into another processing machine 64a.
[0171] Each collecting container 57, 57 is associated to an article label 65, 65a, so as to control the sorted delivery of bulk material into different processing machines 64, 64a.
[0172]
[0173] Instead of a conveyor belt 77 extending over the entire width of the loading space 33 it is also possible to use individual transport belts which may be driven either jointly or separately, in a movable way.
[0174] These conveyor belts or transport belts may be designed as toothed belts or as V-belts.
[0175] In the exemplary embodiment shown according to
[0176] The basic position of the multi-compartment container is shown in
[0177] As previously shown, the bottom surface 34 of the loading space 33 is formed either by telescopic arms 25 with slidably driven conveyor belts 26, orin the embodiment of
[0178] According to
[0179] The gripping device 70 consists in principle of a sledge guide 69, which is aligned parallel to the transport direction (arrow 71) and the slide guide 69 is connected in a manner not shown with a gripping arm 68 which is able to grasp the front face of the container 1 and to pull it over the unloading station 44.
[0180] As shown in
[0181] The approach plane 67 is provided with an overflow edge 72 in order to ensure that the container 1 is extracted in a clean and smooth way on the plane 67 and then further gripped by the gripping arm 68 and delivered to the unloading station 44.
[0182] Naturally, the embodiment of
[0183] The
[0184]
[0185]
[0186] The roller conveyor 73 shown essentially consists of a longitudinal section 74 with rotatably driven rollers, from which a transverse conveyor 75 branches off, so that starting from the transport direction in the direction of arrow 71 at a point of inflection 76 it is possible to move the multi-compartment container 1 to be loaded or unloaded on the transverse conveyor 75, to which thenas shown in
[0187] Thus, it is clear that the invention does not only refer to rail-bound transport robots that transport multi-compartment container 1 loaded with bulk material along a rail track 42.
[0188] The invention consequently also refers to general longitudinal conveyors, which are formed, for example, by roller conveyors 73, on which multi-compartment containers 1 filled with bulk material are transported.
[0189] Instead of a roller conveyor 73, all other known longitudinal conveyors may obviously be used, which, for example, include conveyors with belt drives, roller drives and similar.
[0190] It is important that in the exemplary embodiment of
REFERENCE LIST
[0191] 1 multi-compartment container [0192] 2 longitudinal wall [0193] 3 transversal wall [0194] 4 cover profile [0195] 5 bottom wall [0196] 6 opening lid a-f [0197] 7 [0198] 8 inner space [0199] 9 swivel bearing [0200] 10 locking slider [0201] 11 arrow direction [0202] 12 locking protrusion [0203] 13 separation compartment [0204] 14 compartment a, b [0205] 15 arrow direction [0206] 16 lid edge [0207] 17 bottom opening [0208] 18 bulk material 18a, 18b [0209] 19 fall direction [0210] 20 transport robot [0211] 21 housing [0212] 22 drive wheel [0213] 23 arrow direction [0214] 24 rail [0215] 25 telescopic arm [0216] 26 conveyor belt [0217] 27 telescopic head [0218] 28 support rollers [0219] 29 guide rollers [0220] 30 arrow direction (26) [0221] 31 arrow direction (25) 31 [0222] 32 side guide [0223] 33 loading space [0224] 34 bottom surface (of 33) [0225] 35 unloading hopper [0226] 36 oblique wall [0227] 37 fall tube 37 [0228] 38 arrow direction [0229] 39 abutment [0230] 40 position [0231] 41 position [0232] 42 rail track [0233] 43 support profile [0234] 44 unloading station [0235] 45 loading station [0236] 46 empty container [0237] 47 filling tube [0238] 48 container 48 [0239] 49 arrow direction 49 [0240] 50 expulsion track [0241] 51 rack system [0242] 52 deposition places [0243] 53 deposition sheet [0244] 54 track rail (in 51) [0245] 55 hollow profile [0246] 56 arrow direction [0247] 57 collection container 57, 57 [0248] 58 storage table [0249] 59 sensor [0250] 60 receiving opening [0251] 61 marking label [0252] 62 article label [0253] 63 filling tube [0254] 64 processing machine a [0255] 65 article label a [0256] 66 longitudinal conveyor [0257] 67 approach plane [0258] 68 gripping arm [0259] 69 sledge guide [0260] 70 gripping device [0261] 71 arrow direction [0262] 72 overflow edge [0263] 73 roller conveyor [0264] 74 longitudinal track [0265] 75 transversal conveyor [0266] 76 inversion point [0267] 77 conveyor belt