CAM FOLLOWER ASSEMBLY AND METHOD OF MANUFACTURING THEREOF
20180347412 ยท 2018-12-06
Inventors
- Alan W Hayman (Romeo, MI, US)
- Jared M Satkowiak (Grand Blanc, MI, US)
- Robert S McAlpine (Lake Orion, MI, US)
Cpc classification
F01L2307/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/467
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/054
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/256
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2301/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An improved cam follower for a vehicle engine includes a body, a spring seat, a tower, a spring and an anti-rotation member. The body defines a body diameter, a first open end, and a second end. The spring seat includes a spring seat opening and an interlock portion. The spring seat may be affixed to the first open end of the body. The spring seat further includes a spring seat diameter wherein the spring seat diameter is greater than the body diameter. The tower may be disposed in a pin housing through the spring seat opening at the first open end of the body. The tower further includes an upper flange and a spring which abuts the upper flange at a first spring end. The second spring end abuts the spring seat. The anti-rotation member accordingly may be coupled to the body via the spring seat.
Claims
1. An improved cam follower for a vehicle engine comprising: a body operatively configured to engage with a cam via a rolling member, the body defining a body diameter, a first open end, and a second end; a spring seat defining a spring seat opening and an interlock portion integral to the spring seat, the spring seat being affixed to the first open end of the body via the interlock portion engaging with a first region of the body, the spring seat defining a spring seat diameter wherein the spring seat diameter is greater than the body diameter; a tower operatively configured to couple a pushrod to the body, the tower being disposed in a pin housing through the spring seat opening at the first open end of the body, the tower having an upper flange; a spring disposed between the spring seat and the upper flange of the tower; and an anti-rotation member movably affixed to the spring seat via a tongue in groove engagement with the spring seat.
2. The improved cam follower as defined in claim 1 wherein the first region of the body includes a rail defined in an outer surface of the body, the rail configured to slidably engage with the interlock member of the spring seat.
3. The improved cam follower as defined in claim 2 wherein the spring includes a spring diameter which is approximately equal to the body diameter.
4. The improved cam follower as defined in claim 3 wherein the rolling member is affixed to the body at the second end.
5. The improved cam follower as defined in claim 4 wherein a locking member is disposed within the pin housing and the locking member being configured to extend from the pin housing and engage with an inner wall of the body upon actuation.
6. The improved cam follower as defined in claim 5 wherein an anti-rotation member defines a tongue feature which engages with an outer groove defined in a peripheral region of the spring seat.
7. The improved cam follower as defined in claim 6 wherein the anti-rotation member includes a first open end and a second open end, the first open end having a diameter greater than the spring seat diameter.
8. The improved cam follower as defined in claim 7 wherein the anti-rotation member is coupled to the body via the spring seat.
9. A method for assembling an improved cam follower, the method comprising the steps of: providing an anti-rotation member having a spring seat disposed within an upper region of the anti-rotation member; (2) providing a main body having a first open end; providing an anti-rotation member having a spring seat disposed within an upper region of the anti-rotation member; inserting the main body into the anti-rotation member via the second end of the anti-rotation member; lowering the spring seat from the upper region of the anti-rotation member and affixing the spring seat to the main body proximate to the first open end of the main body, the spring seat being configured to couple the main body to the anti-rotation member; and attaching the tower having a primary spring to a pin housing disposed within the main body.
10. The method for assembling an improved cam follower as defined in claim 9 wherein the spring seat defines a spring seat diameter and the main body defines a body diameter, the spring seat diameter being greater than the body diameter.
11. The method for assembling an improved cam follower as defined in claim 10 wherein the spring defines a spring diameter which is approximately equal to the body diameter.
12. The method for assembling an improved cam follower as defined in claim 11 wherein the anti-rotation member defines an upper tab to retain the spring seat prior to assembling the anti-rotation member.
13. The method for assembling an improved cam follower as defined in claim 12 wherein the body includes a pin housing and a locking member disposed within the body.
14. The method for assembling an improved cam follower as defined in claim 13 wherein the locking member is configured to extend from the pin housing and engage with an inner wall of the main body upon actuation of the locking member.
15. The improved cam follower as defined in claim 14 wherein an anti-rotation member defines a wall rail defined in an interior wall of the anti-rotation member, the wall rail being configured to engage with an outer groove defined in a peripheral region of the spring seat.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] These and other features and advantages of the present disclosure will be apparent from the following detailed description, best mode, claims, and accompanying drawings in which:
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[0025] Like reference numerals refer to like parts throughout the description of several views of the drawings.
DETAILED DESCRIPTION
[0026] Reference will now be made in detail to presently preferred compositions, embodiments and methods of the present disclosure, which constitute the best modes of practicing the present disclosure presently known to the inventors. The figures are not necessarily to scale. However, it is to be understood that the disclosed embodiments are merely exemplary of the present disclosure that may be embodied in various and alternative forms. Therefore, specific details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for any aspect of the present disclosure and/or as a representative basis for teaching one skilled in the art to variously employ the present disclosure.
[0027] Except in the examples, or where otherwise expressly indicated, all numerical quantities in this description indicating amounts of material or conditions of reaction and/or use are to be understood as modified by the word about in describing the broadest scope of the present disclosure. Practice within the numerical limits stated is generally preferred. Also, unless expressly stated to the contrary: percent, parts of, and ratio values are by weight; the description of a group or class of materials as suitable or preferred for a given purpose in connection with the present disclosure implies that mixtures of any two or more of the members of the group or class are equally suitable or preferred; the first definition of an acronym or other abbreviation applies to all subsequent uses herein of the same abbreviation and applies mutatis mutandis to normal grammatical variations of the initially defined abbreviation; and, unless expressly stated to the contrary, measurement of a property is determined by the same technique as previously or later referenced for the same property.
[0028] It is also to be understood that this present disclosure is not limited to the specific embodiments and methods described below, as specific components and/or conditions may, of course, vary. Furthermore, the terminology used herein is used only for the purpose of describing particular embodiments of the present disclosure and is not intended to be limiting in any way.
[0029] It must also be noted that, as used in the specification and the appended claims, the singular form a, an, and the comprise plural referents unless the context clearly indicates otherwise. For example, reference to a component in the singular is intended to comprise a plurality of components.
[0030] The term comprising is synonymous with including, having, containing, or characterized by. These terms are inclusive and open-ended and do not exclude additional, un-recited elements or method steps.
[0031] The phrase consisting of excludes any element, step, or ingredient not specified in the claim. When this phrase appears in a clause of the body 14 of a claim, rather than immediately following the preamble, it limits only the element set forth in that clause; other elements are not excluded from the claim as a whole.
[0032] The phrase consisting essentially of limits the scope of a claim to the specified materials or steps, plus those that do not materially affect the basic and novel characteristic(s) of the claimed subject matter.
[0033] The terms comprising, consisting of, and consisting essentially of can be alternatively used. Where one of these three terms is used, the presently disclosed and claimed subject matter can include the use of either of the other two terms.
[0034] Throughout this application, where publications are referenced, the disclosures of these publications in their entireties are hereby incorporated by reference into this application to more fully describe the state of the art to which this present disclosure pertains.
[0035] The following detailed description is merely exemplary in nature and is not intended to limit the present disclosure or the application and uses of the present disclosure. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description.
[0036] The present disclosure provides an improved cam follower 10 for a vehicle engine 54 which enables increased lost motion range of the roller thereby reducing the risk of cam spalling. With reference to
[0037] Referring again to
[0038] Pitting is generally known as a surface fatigue phenomenon which occurs in the concentrated rolling and sliding contact area on the cam lobe 60 in the region where the roller 64 makes contact. Due to the high stresses between the two members as the contact area for the cam lobe 60 surface geometry changes against the roller 64, particles may break out of affected areas, leaving cam lobe 60 surfaces pockmarked with scattered holes. As the pitting progresses to a macro level, a cam lobe spalling condition may occur where the pits on the cam lobe 60 surface coalesce and form irregular craters, cavities and cracks. Cam lobe spalling may occur at 60 degrees from the top of the nose whereas sliding wear may be concentrated at the top of the nose of the cam lobe 60. The large particles that pits produce may be caught in the oil filter or settle at the bottom of the sump. Moreover, when cam lobe spalling occurs, this condition may present operational issues for the combustion chamber 50. Therefore, in order to significantly reduce the cam lobe spalling issue, a cam lobe follower assembly 10 is provided in the present disclosure which allows for an increased range of motion thereby, when combined with a rocker arm with reduced cam lift to valve lift ratio, relieving the excessively high concentration of stresses between the roller 64 and the cam lobe 60.
[0039] With reference again to
[0040] With further reference to the roller 64 in
[0041] However, when the valve 48 is to be deactivated, the locking member 46 disengages with the inner surface of the main body 14, as shown in
[0042] Due to issues with respect to cam spalling at the roller 64 interface, the cam follower assembly 10 must slightly be adjusted to allow for increased motion range in order to prevent excessive force at the roller 64-cam 60 interface. However, the camshaft follower must also comply with packaging constraints with respect to the engine block 12 and the rocker arm 28. For example, it is understood that the length of the primary spring 32 may not be increased to allow for increased range, due to packaging limitations with respect to the push rod 22 and the rocker arm 28. Therefore, in order to adjust the spring force (spring constant) to enable increased motion range in the camshaft follower, the spring (made from steel) for the valve adjuster may alternatively be widened to approximately the same diameter as the body 14 such that the resulting spring force is changed.
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[0044] In order to accommodate the wider spring 32 for the improved cam follower assembly 10 of the present disclosure; a spring seat 38 as shown in
[0045] It is also understood that in the present disclosure, the spring seat 38, which has a spring seat diameter 74 greater than the diameter of the body 14, is also operatively configured to couple the body 14 to the anti-rotation member 80. That is the spring seat 38 of the present disclosure may be operatively configured to enable the main body 14 and pin housing 62 to slide relative to the anti-rotation member 80 as the roller 64 and/or pushrod 22 move. Moreover, the spring seat 38 of the present disclosure together with the modified spring design is operatively configured to enable the cam follower 10 to provide additional motion range towards and away from the cam lobe 60 as the cam lobe 60 rotates toward the cam follower assembly 10. Accordingly, the risk of cam spalling is significantly reduced.
[0046] With reference to
[0047] The anti-rotation member 80 is coupled to the body 14 via the spring seat 38. In one example, non-limiting embodiment, the anti-rotation member 80 may define a rail-tab 96 in an interior wall 100 which engages with an outer groove 104 defined in a peripheral region 106 of the spring seat 38. The anti-rotation member 80 includes a first open end 120 and a second open end 122, the first open end 120 having a diameter 72 greater than the spring seat diameter 74.
[0048] In one example, non-limiting embodiment, the first region of the body 14 may include a rail 94 defined in an outer surface of the body 14. The rail 94 may be configured to slidably engage with the interlock portion 82 of the spring seat 38 upon assembling the spring seat 38 to the first end 44 of the body 14. Similar to the roller 64 previously described, it is further understood that a rolling member 64 may be affixed to the body 14 at the second end 88 such that the rolling member 64 may engage with a cam 60 on a camshaft 124.
[0049] With reference to
[0050] Referring now to
[0051] It is understood that the primary spring 32 includes a first spring end 78 and a second spring end 76. The first spring end 78 abuts an upper flange 36 of the tower 26 at a first spring end 78 and abuts the spring seat 38 at a second spring end 76 upon assembly. The spring recess 34 is therefore defined by the tower side wall 40, the upper flange 36, and the spring seat 38, and the spring recess 34 is configured to retain the primary spring 32 as described above for the improved cam follower assembly 10. Therefore, the second spring end 76 (shown in
[0052] With reference to
[0053] While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing the exemplary embodiment or exemplary embodiments. It should be understood that various changes can be made in the function and arrangement of elements without departing from the scope of the disclosure as set forth in the appended claims and the legal equivalents thereof.