DEVICE FOR HOLDING, POSITIONING AND MOVING AN OBJECT
20180350648 ยท 2018-12-06
Inventors
Cpc classification
F16C32/0446
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C32/0468
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C23C16/4586
CHEMISTRY; METALLURGY
F16C32/0474
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C32/0465
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C32/0472
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2380/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L21/6776
ELECTRICITY
International classification
C23C16/458
CHEMISTRY; METALLURGY
F16C32/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K41/03
ELECTRICITY
Abstract
The present invention relates to a device for holding, positioning and/or moving an object, with a base and with a carrier movable relative to the base, at least one magnetic bearing for generating a bearing or holding force between the base and the carrier, wherein the carrier is contactlessly supported on the base via the magnetic bearing, at least one drive acting contactlessly between base and carrier for the displacement of the carrier along the base in at least one transport direction, wherein the drive comprises a linear motor with at least one slider and one stator, which are arranged on the base and on the carrier and which, aside from a displacement force acting along the transport direction, are configured to create a counter-force between base and carrier which counteracts the bearing or holding force.
Claims
1. A device for holding, positioning and/or moving an object (52), with a base (30) and with a carrier (50) movable relative to the base (30), at least one magnetic bearing (10, 100, 200) for generating a bearing or holding force (Hv, Hh) between the base (30) and the carrier (50), wherein the carrier (50) is contactlessly supported on the base (30) via the magnetic bearing (10, 100, 200), at least one drive (40; 140) contactlessly acting between the base (30) and the carrier (50) for a displacement of the carrier (50) along the base (30) in at least one transport direction (T), wherein the drive (40; 140) comprises a linear motor (38) with at least one slider (41; 141) and one stator (43; 143), which are arranged on the base (30) and on the carrier (50) and which, aside from a displacement force (V) acting along the transport direction (T), are configured to create a counter-force (G) between the base (30) and the carrier (50) which counteracts the bearing or holding force (Hv, Hh).
2. The device according to claim 1, wherein the at least one magnetic bearing (10, 100, 200) is configured as an actively controllable magnetic bearing (10, 100, 200) and comprises an electrically controllable electromagnet (12; 112) interacting magnetically with a counter-piece (18; 118) as well as a distance sensor (20, 120) and an electronic unit (15; 115) coupled therewith and configured to adjust a predetermined relative position of the base (30) and the carrier (50).
3. The device according to any one of the preceding claims, wherein at least one magnetic bearing (10) is configured as a vertical magnetic bearing (10) for generating a vertical holding force (Hv) counteracting the weight force of the carrier (50).
4. The device according to any one of the preceding claims, wherein at least one magnetic bearing (100, 200) is configured as a horizontal magnetic bearing for generating a holding force (Hh) acting horizontally between the base (30) and the carrier (50).
5. The device according to claim 4, wherein the horizontal magnetic bearing (100) comprises at least one electromagnet (112) arranged on the base (30) or on the carrier (50), which cooperates with a counter-piece (118) arranged on the carrier (50) or on the base (30) for the displacement of the carrier (50) in the transverse direction (Q).
6. The device according to claim 5, wherein the counter-piece (118) cooperating with the horizontal magnetic bearing (100) comprises at least one row of permanent magnets (118a, 118b) poled in an alternating manner and arranged on the carrier (50) or on the base (30), which permanent magnets are spaced apart from one another in a transverse direction (Q) obliquely or normal to the transport direction (T).
7. The device according to any one of claims 4 to 6, wherein the horizontal magnetic bearing (100, 200) interacts magnetically with an upper side (51) or an underside (53) of the carrier (50).
8. The device according to any one of the preceding claims, wherein the at least one magnetic bearing (10, 100, 200) and the drive (40; 140) interact magnetically with mutually opposite sides (51, 53, 55, 57) of the carrier (50).
9. The device according to any one of the preceding claims, wherein the base (30) comprises a plurality of magnetic bearings (10, 100, 200) spaced apart from one another in the transport direction (T) or in the transverse direction (Q), which magnetic bearings successively enter magnetically into an operative connection with at least one counter-piece (18; 118; 218) arranged on the carrier (50) for moving the carrier (50) along the base (30) in the transport direction (T) or in the transverse direction (Q).
10. The device according to any one of the preceding claims, wherein the base (30) comprises at least two transport paths (31; 131) running normal or obliquely to one another in the transport direction (T) and in the transverse direction (Q), with a plurality of magnetic bearings (10, 100, 200) in each case, wherein the transport paths (31; 131) adjoin one another in an intersection region (32).
11. The device according to claim 10, wherein at least two differently aligned sliders (41; 141) or stators (43; 143) of two drives (40; 140) are arranged on the carrier (50), one whereof is configured for moving the carrier (50) relative to the base (30) in the transport direction (T) and the other whereof is configured for moving the carrier (50) relative to the base (30) in the transverse direction (Q).
12. The device according to any one of preceding claim 10 or 11, wherein at least two sliders (41, 141) or stators (43, 143) aligned in parallel with one another are arranged on the carrier (50) at a predetermined minimum distance (DT, DQ) from one another in the transport direction (T) or in the transverse direction (Q).
13. The device according to any one of preceding claims 10 to 12, wherein each of the transport paths (31, 131) comprises stators (43; 143) or sliders (41; 141) spaced apart from one another in the transport direction (T) or in the transverse direction (Q), wherein the sliders (41; 141) or stators (43; 143) of one transport path (31) are arranged at a level of the intermediate spaces (3, 103) between the sliders (41; 141) or stators (43; 143) of the respective other transport path (131).
14. The device according to any one of preceding claims 11 to 13, wherein, in the intersection region (32), a pair, corresponding with each other, of sliders (41; 141) and stators (43; 143) of the two drives (40, 140) arranged on the carrier (50) and on the base (30), which pair belongs to one of the transport paths (31), can be activated in alternation with a pair of sliders and stators (41; 141, 43, 143) of the respective other transport path (131).
15. The device according to any one of preceding claims 10 to 14, wherein, in the intersection region (32), at least two magnetic bearings (10, 100) assigned to one of the two transport paths (131) can be activated, while two further magnetic bearings (10, 200) assigned to the respective other transport path (131) can be correspondingly deactivated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0059] Further aims, features and advantageous embodiments of the invention are explained in the following description of examples of embodiment making reference to the figures. In the figures:
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[0074] To facilitate understanding, identical reference numerals have been used, where possible, to designate identical elements that are common to the figures. It is contemplated that elements and features of one embodiment may be beneficially incorporated in other embodiments without further recitation.
DETAILED DESCRIPTION
[0075]
[0076] For the contactless bearing and for the contactless transport of carrier 50 on base 30, a plurality of magnetic bearings 10 spaced apart from one another in the transport direction and aligned in the transport direction and lying behind one another in a row are provided in transport direction (T) on the base 30. Magnetic bearings 10 provided in the present case at the, related to the transport direction (T), left-hand and right-hand lateral edges of carrier 50 serve for the contactless bearing of carrier 50 on the stationary or fixed base 30.
[0077] Furthermore, a plurality of discrete stators 43 of a drive 40 are arranged on the base 30 also in transport direction (T), which cooperate contactlessly with at least one slider 41 corresponding thereto on the carrier 50 in the manner of a linear motor 38. A linear motor 38 can be formed by base-side stators 43 and at least one or more carrier-side moving members (sliders 41), which linear motor exerts a displacement force (V) directed in the transport direction on carrier 50 during the operation of device 1. In this way, carrier 50 can be supported contactlessly on the base 30 and can also be moved contactless along the base.
[0078] The fundamental structure of a magnetic bearing 10 is shown in the cross-section of
[0079] Distance sensor 20, electromagnet 12 and electronic unit 15 form a control circuit 11, which is shown separately and somewhat detailed in
[0080] Control signals that can be generated by controller 22 are amplified by the amplifier 24 and accordingly fed to coil 16 to generate a holding force (H) acting on counter-piece 18. Distance sensor 20 is preferably arranged in the immediate vicinity of electromagnet 12 or the electromagnetic stator, said distance sensor permanently measuring a distance 26 from counter-piece 18 or carrier 50. Distance 26 determined by distance sensor 20 is fed in the form of a distance signal to setpoint generator 25. The setpoint value and the actual value are compared with one another in setpoint generator 25. Corresponding to the difference between the setpoint value and the actual value, a corresponding comparison signal is fed to controller 22, which generates therefrom a control signal provided for controlling electromagnet 12 and feeds said control signal to amplifier 24.
[0081] The amplified control signal fed to coil 16 is calculated and determined in such a way that a predetermined distance 26 between carrier 50 and base 30 is maintained, and that, in the event of deviations from the required distance, the force arising from the electromagnetic stator or electromagnet 12 for maintaining distance 26 is adapted dynamically.
[0082] The electronic components of magnetic bearing 10 are typically combined in a single electronic unit 15. All the electronic components, such as for example amplifier 24, controller 22 and setpoint generator 25, can at least be accommodated on a common printed circuit board, for example in the form of a single integrated switching circuit. The space requirement for the electronic unit and an accompanying cabling requirement can in this respect be reduced to a minimum.
[0083] Control circuit 11 can optionally also be provided with an acceleration or movement sensor 28 configured to determine excitation of oscillations of the base 30. The signals that can be generated by movement sensor 28 are typically fed to an oscillation damper 23, which can be integrated for example in controller 22. With a control 29 coupled with the setpoint generator 25, different required distances 26 between base 30 and carrier 50 can be adjusted in a targeted manner and as required.
[0084] A reference portion 19 can also be arranged on carrier 50, which is facing the distance sensor 20, and which, roughly related to transverse direction (Q), is arranged approximately overlapping, but at a vertical distance from, distance sensor 20 on carrier 50.
[0085] Magnetic bearing 10 represented diagrammatically in
[0086] In the example of embodiment shown in
[0087] The structure of drive 40 is shown diagrammatically in
[0088] Stator 43 comprises an iron or ferrite core 44 provided with a plurality of legs, wherein a coil 45, 46, 47 is wound round every second or next but one leg in transport direction (T). Coils 45, 46, 47 form the three phases of stator 43 and an electric current can be applied to them alternately. The periodicity or the centre-to-centre distance of individual equidistantly arranged legs 44.1, 44.2, 44.3, 44.4, 44.5, 44.6 and 44.7 of iron core 44 is somewhat smaller than the centre-to-centre distance or the periodicity of permanent magnets 42a, 42b, 42a, 42b arranged in an alternating manner in transport direction (T). By alternately applying an electric current to individual coils 45, 46, 47, a displacement force (V) acting in transport direction (T) can thus be exerted on carrier 50 relative to base 30.
[0089] The use of permanent magnets 42a, 42b, which are typically arranged on a steel plate of carrier 50, in combination with slider 43 leads to an attractive counter-force (G) also being exerted on carrier 50 aside from a displacement force (V) in transport direction (T), said counter-force pointing vertically downwards in the examples of embodiment of
[0090] It can be seen in the plan view according to
[0091] Furthermore, and independently of the specific embodiment of slider 41 and stator 43 of drive 40, drive 40 can also, as shown in
[0092] Any disturbances or disturbing forces acting laterally on the carrier can be compensated for much more easily by counter-force (G) acting for example downwards in the vertical direction on carrier 50. As a result of providing a counter-force (G) arising from drive 40, any disturbing influences occurring in the horizontal direction and in transverse direction (Q) have much smaller effects on an undesired movement of carrier 50 in transverse direction (Q).
[0093] This also has the advantage that the outlay for a lateral or transverse stabilisation for carrier 50 supported contactless on base 30 can be reduced. This enables a far more compact design and possibly also a more cost-effective implementation of device 1.
[0094] In
[0095] A plurality of horizontal magnetic bearings 100 spaced apart from one another in transport direction (T) are provided at the two opposite sides, in the present case both at left-hand side 55 and also at right-hand side 57, of carrier 50 for a lateral guidance of carrier 50. In the embodiment shown here in the present case with electromagnets 12, which can exert only an attractive force on carrier 50 or on its counter-pieces 118, a guidance of carrier 50 in transverse direction (Q) therefore requires horizontal magnetic bearings 100 arranged on both sides of carrier 50.
[0096] In the further embodiment according to
[0097] For example, the mode of action of horizontal magnetic bearing 100 arranged at left-hand side 55 of carrier 50 in
[0098] It should further be noted in this regard that
[0099] The arrangement of two rows of individual magnetic bearings 10 running in parallel and spaced apart from one another in transverse direction (Q), as represented in
[0100] A further embodiment of a horizontal magnetic bearing 100 is shown in
[0101] As described previously in respect of linear motor 38, a force directed in transverse direction (Q) from base 30 onto carrier 50 can be exerted by applying an electric current to coil 116. Horizontal magnetic bearing 100 shown in
[0102] The variant of embodiment of a horizontal magnetic bearing 100 shown in
[0103] The embodiment of horizontal magnetic bearing 100 shown in
[0104] The embodiment according to
[0105] Finally, the base can thus provide a plurality of differently orientated transport paths 31, 131, along which magnetic bearings 10, 100 provided for the corresponding movement of carrier 50 are arranged. For example, the most diverse transport paths 31 and 131, as shown in
[0106] Individual transport paths 31, 131 do not necessarily have to comprise two parallel rows of magnetic bearings 10 spaced apart in transport direction (T) or transverse direction (Q), as is shown for example in
[0107] A left-hand transport path 31a is shown in
[0108] In the embodiment according to
[0109] In
[0110] Transport path 131 is also provided on the carrier side with stators 143 of a further drive 140. Intermediate spaces 103 are also provided between stators 143 of further drive 140, which stators are arranged offset and spaced apart in transverse direction (Q). Individual stators 43, 143 of the two drives 40, 140 are arranged in intersection region 32 in such a way that an imaginary connecting line of all stators 43 of first transport path 31 runs in an intermediate space 103 between two stators 143 of drive 140 which follow one another in transverse direction (Q).
[0111] Conversely, provision is also made such that an imaginary connecting line of all stators 143 of drive 140 runs through an intermediate space 3 between stators 43 of drive 40 which are adjacent in transport direction (T).
[0112] In the centre of intersection region 32, intermediate spaces 3, 103 of the two transport paths 31, 131 possibly come to lie overlapping at least in sections.
[0113] Corresponding to the orientation and arrangement of stators 43, 143 of the two drives 40, 140, corresponding sliders 41, 141 are provided at the underside of carrier 50, which sliders each comprise previously described permanent magnets 42a, 42b and 142a, 142b arranged in an alternating manner. The orientation of permanent magnets 42a, 42b of slider 41 is rotated through 90 with respect to the orientation of permanent magnets 142a, 142b of slider 141 of drive 140. In addition, sliders 41, 141 are arranged beside one another and free from overlap at underside 53 of carrier 50.
[0114] At least two sliders 41 of a drive 40 should be arranged spaced apart from one another at underside 53 of carrier 50. Two sliders 141 of a drive 140 are arranged on carrier 50 spaced apart from one another at a minimum distance DQ in transverse direction (Q). The same applies to sliders 41 of other drive 40 lying in parallel with one another. The latter are arranged on carrier 50 spaced apart from one another by a minimum distance DT in transport direction (T).
[0115] In this way, a configuration in intersection region 32 indicated diagrammatically in
[0116] It goes without saying that, corresponding to
[0117] Finally,
[0118] The two further counter-pieces 218 arranged on carrier 50 at the front and at the rear in transverse direction (Q), on the other hand, cooperate with horizontal magnetic bearings 200, which are arranged on base 30 spaced apart at regular intervals in transverse direction (Q) along transport path 131, and which can provide a holding force (Hh) acting on the carrier in transport direction (T). Accordingly, permanent magnets 118a, 118b are arranged on carrier 50 also rotated through 90 with respect to permanent magnets 218a, 218b of counter-pieces 218. Counter-pieces 118, 218, which in the present case are arranged at upper side 51 of the carrier, can, in the same way as sliders 41, 141 provided at the underside, come to lie geometrically overlapping with corresponding horizontal magnetic bearings 100, 200 in the intersection region of two transport paths 31, 131.
[0119] Insofar as a change in direction is provided for carrier 50, horizontal magnetic bearings 100 assigned to transport path 31 for example have to be deactivated, while horizontal magnetic bearings 200 assigned to other transport path 131 have to be activated.
[0120] The same is of course also to be provided for vertical magnetic bearings 10. If vertical magnetic bearings 10 of the one transport path 31 are configured for the most part identical to those of the other transport path 131, it may however be sufficient twice if double the number of vertical magnetic bearings 10 of the two transport paths 31, 131 is not provided in intersection region 32 itself. In the course of a change in direction of the movement of the carrier in intersection region 52, it may be sufficient if only vertical magnetic bearings 10 of first and/or second transport path 31, 131 are always activated as required as soon as carrier 50 leaves intersection region 32 and arrives in the area of action of magnetic bearings 10, which belong solely to one of transport paths 31, 131.