Opening-and-Closing Type Heater and Wind Generator Shaft Forging Process Using the Same

Abstract

A heating/heat-retaining device, particularly to a heating/heat-retaining device used in the forging process, and more particularly to an opening-and-closing type heater and a wind generator shaft forging process using the same. The opening-and-closing type heater comprises a base, a tube body mounted on the base and a tube body opening-and-closing mechanism; the tube body comprises a fixed tube body and a movable tube body, the fixed tube body and the movable tube body are arc-shaped shells, and form a hollow shape when the openings thereof match with each other; the tube body opening-and-closing mechanism is connected to the movable tube body for realizing the opening-and-closing of the movable tube body and the fixed tube body. The invention solves heat retaining and heating problems during the forging process of the main shaft forgings and avoids internal defects due to rapid temperature drop of the main shaft forgings.

Claims

1. An opening-and-closing type heater, comprising a base, a tube body mounted on the base and a tube body opening-and-closing mechanism; wherein, the tube body comprising a fixed tube body and a movable tube body, the fixed tube body and the movable tube body being the arc-shaped shells and the openings thereof forming a hollow shape when matched with each other; the tube body opening-and-closing mechanism being connected to the movable tube body for realizing the opening-and-closing of the movable tube body and the fixed tube body.

2. The opening-and-closing type heater according to claim 1, wherein a refractory fireproof material layer is arranged on the inner wall of the fixed tube body and the movable tube body.

3. The opening-and-closing type heater according to claim 1, wherein a heating device is arranged on the tube body for heating the inside of the tube body.

4. The opening-and-closing type heater according to claim 1, wherein a temperature measuring element is arranged on the tube body for measuring temperature of the internal forgings thereof.

5. The opening-and-closing type heater according to claim 1, wherein the movable tube body and the fixed pipe body are rotatably connected by a pin, the tube body opening-and-closing mechanism is a linear actuator, the body of the linear actuator and the base are rotatably connected by a pin, the extension head of the linear actuator and the movable tube body are rotatably connected by a pin.

6. The opening-and-closing type heater according to claim 3, wherein the heating device is a gas fire pipe injector and the nozzle thereof is provided with an igniter.

7. The opening-and-closing type heater according to claim 4, wherein the temperature measuring element is an infrared thermometer.

8. The opening-and-closing type heater according to claim 1, wherein the heater further comprises a heater moving mechanism capable of moving the opening-and-closing type heater in a direction perpendicular to the opening-and-closing centerline of the opening-and-closing type heater, and the base thereof is mounted on the moving mechanism.

9. The opening-and-closing type heater according to claim 8, wherein the moving mechanism comprises a fixing seat, a telescopic seat, a guide rod, a driving screw and a driving motor, the base is mounted on the telescopic seat with a shaft being mounted in the hole of the fixing seat and slidably fit with the hole, the driving motor is mounted on the fixing seat, and the shaft of the driving motor is connected to the transmission screw rod in screwed connection with the telescopic seat, one end of the guide rod is fixed to the telescopic seat, and the other end of the guide rod slidably passes through the hole of the fixing seat.

10. A wind generator shaft forging process of the opening-and-closing type heater according to claim 1, wherein one of the following methods is adopted during the forging process of the wind generator shaft: Method 1: placing an opening-and-closing type heater on a worktable of a forging press, and keeping the opening-and-closing center of the opening-and-closing type heater on the same axis of the forged wind generator shaft; and starting the heater to heat the wind generator shaft forgings when necessary; or Method 2: arranging an opening-and-closing type heater with a moving mechanism on one side of the wind generator shaft between a clamping head for clamping a wind generator shaft on a forging manipulator and an anvil of a forging press; when necessary, sending the opening-and-closing type heater to the center of wind generator shaft by the moving mechanism and starting the heater to heat the wind generator shaft forgings.

11. A wind generator shaft forging process of the opening-and-closing type heater according to claim 2, wherein one of the following methods is adopted during the forging process of the wind generator shaft: placing an opening-and-closing type heater on a worktable of a forging press, and keeping the opening-and-closing center of the opening-and-closing type heater on the same axis of the forged wind generator shaft; and starting the heater to heat the wind generator shaft forgings when necessary; or arranging an opening-and-closing type heater with a moving mechanism on one side of the wind generator shaft between a clamping head for clamping a wind generator shaft on a forging manipulator and an anvil of a forging press; when necessary, sending the opening-and-closing type heater to the center of wind generator shaft by the moving mechanism and starting the heater to heat the wind generator shaft forgings.

12. A wind generator shaft forging process of the opening-and-closing type heater according to claim 3, wherein one of the following methods is adopted during the forging process of the wind generator shaft: placing an opening-and-closing type heater on a worktable of a forging press, and keeping the opening-and-closing center of the opening-and-closing type heater on the same axis of the forged wind generator shaft; and starting the heater to heat the wind generator shaft forgings when necessary; or arranging an opening-and-closing type heater with a moving mechanism on one side of the wind generator shaft between a clamping head for clamping a wind generator shaft on a forging manipulator and an anvil of a forging press; when necessary, sending the opening-and-closing type heater to the center of wind generator shaft by the moving mechanism and starting the heater to heat the wind generator shaft forgings.

13. A wind generator shaft forging process of the opening-and-closing type heater according to claim 4, wherein one of the following methods is adopted during the forging process of the wind generator shaft: placing an opening-and-closing type heater on a worktable of a forging press, and keeping the opening-and-closing center of the opening-and-closing type heater on the same axis of the forged wind generator shaft; and starting the heater to heat the wind generator shaft forgings when necessary; or arranging an opening-and-closing type heater with a moving mechanism on one side of the wind generator shaft between a clamping head for clamping a wind generator shaft on a forging manipulator and an anvil of a forging press; when necessary, sending the opening-and-closing type heater to the center of wind generator shaft by the moving mechanism and starting the heater to heat the wind generator shaft forgings.

14. A wind generator shaft forging process of the opening-and-closing type heater according to claim 5, wherein one of the following methods is adopted during the forging process of the wind generator shaft: placing an opening-and-closing type heater on a worktable of a forging press, and keeping the opening-and-closing center of the opening-and-closing type heater on the same axis of the forged wind generator shaft; and starting the heater to heat the wind generator shaft forgings when necessary; or arranging an opening-and-closing type heater with a moving mechanism on one side of the wind generator shaft between a clamping head for clamping a wind generator shaft on a forging manipulator and an anvil of a forging press; when necessary, sending the opening-and-closing type heater to the center of wind generator shaft by the moving mechanism and starting the heater to heat the wind generator shaft forgings.

15. A wind generator shaft forging process of the opening-and-closing type heater according to claim 6, wherein one of the following methods is adopted during the forging process of the wind generator shaft: placing an opening-and-closing type heater on a worktable of a forging press, and keeping the opening-and-closing center of the opening-and-closing type heater on the same axis of the forged wind generator shaft; and starting the heater to heat the wind generator shaft forgings when necessary; or arranging an opening-and-closing type heater with a moving mechanism on one side of the wind generator shaft between a clamping head for clamping a wind generator shaft on a forging manipulator and an anvil of a forging press; when necessary, sending the opening-and-closing type heater to the center of wind generator shaft by the moving mechanism and starting the heater to heat the wind generator shaft forgings.

16. A wind generator shaft forging process of the opening-and-closing type heater according to claim 7, wherein one of the following methods is adopted during the forging process of the wind generator shaft: placing an opening-and-closing type heater on a worktable of a forging press, and keeping the opening-and-closing center of the opening-and-closing type heater on the same axis of the forged wind generator shaft; and starting the heater to heat the wind generator shaft forgings when necessary; or arranging an opening-and-closing type heater with a moving mechanism on one side of the wind generator shaft between a clamping head for clamping a wind generator shaft on a forging manipulator and an anvil of a forging press; when necessary, sending the opening-and-closing type heater to the center of wind generator shaft by the moving mechanism and starting the heater to heat the wind generator shaft forgings.

17. A wind generator shaft forging process of the opening-and-closing type heater according to claim 8, wherein one of the following methods is adopted during the forging process of the wind generator shaft: placing an opening-and-closing type heater on a worktable of a forging press, and keeping the opening-and-closing center of the opening-and-closing type heater on the same axis of the forged wind generator shaft; and starting the heater to heat the wind generator shaft forgings when necessary; or arranging an opening-and-closing type heater with a moving mechanism on one side of the wind generator shaft between a clamping head for clamping a wind generator shaft on a forging manipulator and an anvil of a forging press; when necessary, sending the opening-and-closing type heater to the center of wind generator shaft by the moving mechanism and starting the heater to heat the wind generator shaft forgings.

18. A wind generator shaft forging process of the opening-and-closing type heater according to claim 9, wherein one of the following methods is adopted during the forging process of the wind generator shaft: placing an opening-and-closing type heater on a worktable of a forging press, and keeping the opening-and-closing center of the opening-and-closing type heater on the same axis of the forged wind generator shaft; and starting the heater to heat the wind generator shaft forgings when necessary; or arranging an opening-and-closing type heater with a moving mechanism on one side of the wind generator shaft between a clamping head for clamping a wind generator shaft on a forging manipulator and an anvil of a forging press; when necessary, sending the opening-and-closing type heater to the center of wind generator shaft by the moving mechanism and starting the heater to heat the wind generator shaft forgings.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0025] FIG. 1 is a structural schematic diagram of the opening-and-closing type heater;

[0026] FIG. 2 is a top view of FIG. 1;

[0027] FIG. 3 is a schematic diagram of the opening-and-closing type heater in FIG. 1 with the movable tube body being opened;

[0028] FIG. 4 is a structural schematic diagram of the opening-and-closing type heater with a movable mechanism;

[0029] FIG. 5 is a heating diagram of the opening-and-closing type heater in the forging process of the wind generator shaft;

[0030] FIG. 6 is an A-A section view of FIG. 5;

[0031] In the figure, 100: opening-and-closing type heater; 101: base; 102: fixed tube body; 103: movable tube body; 104: opening-and-closing mechanism (cylinder); 105: refractory fireproof material layer; 106: heating device (gas fire pipe injector); 107: pin I; 108: pin II; 109: pin III; 110: igniter; 111: water inlet; 112: water outlet; 113 cooling chamber; 114: telescopic head of linear actuator; 115: the opening-and-closing handle on movable tube body;

[0032] In the figure, 200: heater moving mechanism; 201: fixing seat; 202: telescopic seat; 203: shaft on telescopic seat; 204: guide rod; 205: transmission screw rod; 206: driving motor;

[0033] In the figure, 300: wind generator shaft;

[0034] In the figure, 400: forging press; 401: worktable of forging press; 402: anvil;

[0035] In the figure, 500: forging manipulator; 501: clamping head on forging manipulator.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0036] The invention will be further described in detail in combination with drawings and preferred embodiments. The following embodiments are only used to clearly illustrate the technical solutions of the invention, rather than limit the protection scope of the invention.

EXAMPLE 1

An Opening-and-Closing Type Heater

[0037] An opening-and-closing type heater 100 shown in FIG. 1 to FIG. 4 comprises a base 101, a tube body mounted on the base 101 and a tube body opening-and-closing mechanism 104; the tube body comprises a fixed tube body 102 and a movable tube body 103, the fixed tube body 102 and the movable tube body 103 are the arc-shaped shells and the openings of the fixed tube body 102 and the movable tube body 103 form a hollow shape when matched with each other; the tube body opening-and-closing mechanism 104 is connected to the movable tube body 103 for realizing the opening-and-closing of the movable tube body 103 and the fixed tube body 102.

[0038] A refractory fireproof material layer 105 is arranged on the inner wall of the fixed tube body 102 and the movable tube body 103.

[0039] Meanwhile, a heating device 106 is arranged on the tube body for heating the inside of the tube body.

[0040] In consideration of real-time temperature measurement of the main shaft forging 300, a temperature measuring element (not shown in the figure) for measuring temperature of the forging in the tube body may be further arranged on the tube body. Preferably, an infrared thermometer is used as the temperature measuring element.

[0041] In the opening-and-closing mechanism of the example, the movable tube body 103 and the fixed tube body 102 are connected by a pin 107, the tube body opening-and-closing mechanism 104 is a linear actuator, and the body of the linear actuator and the base 101 are connected by a pin 108, and the telescopic head 114 of the linear actuator and the movable tube body 103 are connected by a pin 109. In the figure, the movable tube body 103 is provided with an opening-and-closing handle 115, and the telescopic head 114 of the linear actuator is connected with the movable tube body 103 through the opening-and-closing handle 115 on the movable tube body, wherein, the linear actuator is the cylinder or electric push rod. In application, the telescopic head 114 on the linear actuator is controlled to move forward or backward, drives the movable tube body 103 and rotates the movable tube body 103 around the pin 109, so as to realize the opening-and-closing of the movable tube body 103.

[0042] In the example, the heating device 106 is preferably a gas fire pipe injector, and an igniter 110 is disposed at the nozzle of the gas fire pipe injector.

[0043] FIG. 4 shows an example, wherein an opening-and-closing type heater 100 is provided with a heater moving mechanism 200 and the base 101 of the opening-and-closing type heater is laterally mounted on the moving mechanism 200.

[0044] In the example, the heater moving mechanism can move the opening-and-closing type heater in a direction perpendicular to the opening-and-closing centerline of the opening-and-closing type heater (i.e. the tube body centerline), so as to open the movable tube body of the heater, send the opening-and-closing center of the heater to the position for heating the forgings by the heater moving mechanism, and close the movable tube body for heating when necessary; after the heating is completed, the heater and the moving mechanism will be kept away from the heating position to facilitate the forging operation of the forging press and to avoid interference during forgings handling.

[0045] Specifically, the moving mechanism 200 comprises a fixing seat 201, a telescopic seat 202, a guide rod 204, a driving screw 205 and a driving motor 206, the base 101 is mounted on the telescopic seat 202 with a shaft 203 being mounted in the hole of the fixing seat 201 and slidably fit with the hole, the driving motor 206 is mounted on the fixing seat 201, and the shaft of the driving motor 206 is connected to the transmission screw rod 205 in screwed connection with the telescopic seat 202, one end of the guide rod 204 is fixed to the telescopic seat 202, and the other end slidably passes through the hole of the fixing seat 201.

EXAMPLE 2

Wind Generator Shaft Forging Process Using the Opening-and-Closing Type Heater

[0046] FIG. 5 to FIG. 6 show an example of the wind generator shaft forgings with the opening-and-closing type heater being used in the stretching process. Specifically, a worktable 401 on a forging press 400 is provided with a fixed opening-and-closing type heater 100 (without a moving mechanism), and an opening-and-closing type heater 100 with a moving mechanism 200 is arranged on one side of the wind generator shaft between a clamping head 501 on the forging press 400 for clamping the wind generator shaft and an anvil 402 of a forging manipulator 500. When necessary, start the heater 106 (ignite the gas fire pipe injector) and heat the wind generator shaft forgings.

[0047] The examples are only preferred ones of the invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from technical principles of the invention. These improvements and modifications should also fall within the protection scope of the invention.