VARIABLE LENGTH FILTER ELEMENTS, APPARATUS COMPRISING SUCH FILTER ELEMENTS, AND METHODS OF MAKING AND USING SUCH ELEMENTS AND APPARATUS
20180345192 ยท 2018-12-06
Inventors
Cpc classification
B01D46/2403
PERFORMING OPERATIONS; TRANSPORTING
B01D2275/203
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0005
PERFORMING OPERATIONS; TRANSPORTING
B01D46/001
PERFORMING OPERATIONS; TRANSPORTING
B01D46/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A filter member having an elongated body with a first end, with an extension member at the first end, wherein the extension member is adjustable between a first length and a second length. In one non-limiting embodiment, the extension member is threadably moveable between the first and second lengths. A filter system includes a vessel into which is positioned the filter member. A pipeline system will include the filter system.
Claims
1. An apparatus for separating liquids and solids from a gas stream and simultaneously coalescing liquids from the gas stream, the apparatus comprising: A vessel defining an interior with a first filter alignment member positioned in the interior; and, A separator/coalescer filter element disposed within the vessel, the filter element comprising a first extension member movable between different lengths, with the first extension member engaging the first filter alignment member.
2. The apparatus of claim 1, wherein the first filter alignment member is an alignment grid.
3. The apparatus of claim 2, wherein the first extension member is threadably movable between a first length and a second length.
4. The apparatus of claim 1, wherein the extension member comprises a first extension section having a threaded passage and a second extension section having threads, with the second extension section threads engaging the threaded passage such that the sections are threadably movable relative to each other with rotation of the sections relative to each other.
5. The apparatus of claim 1, wherein the filter element further comprises an end cap, the end cap defines a threaded passage, and the extension member comprises threads, with the extension member positioned within the threaded passage with the threads engaging the threaded passage such that the extension member is threadably movable within the threaded passage when the end cap and extension member are rotated relative to each other.
6. The apparatus of claim 3, wherein the vessel comprises first and second stages, and the first extension member is positioned in the first stage.
7. The apparatus of claim 6, further comprising a second filter alignment member positioned in the second stage, with the filter element further comprising a second extension member movable between different lengths, with the first extension member engaging the first filter alignment member and the second extension member engaging the second extension member.
8. An apparatus for separating liquids and solids from a gas stream and simultaneously coalescing liquids from the gas stream, the apparatus comprising: a closed vessel having a longitudinally extending length, an initially open interior, an input port at an extent, an output port at an opposite extent thereof, and a first filter alignment member; a partition located within the vessel interior, the partition dividing the vessel interior into a first stage and a second stage; at least one opening in the partition; and, a separator/coalescer filter element disposed within the vessel to sealingly extend from within the first stage through the opening into the second stage, with the filter element comprising a first extension member movable between different lengths with the first extension member engaging the first filter alignment member; wherein, the input port, vessel interior, separator/coalescer filter element and output port together defining a flow passage within the apparatus, whereby the gas stream flows into the first stage through the input port and through the filter element hollow core, thereby filtering solids out of the gas stream, separating liquids from the gas stream, and pre-coalescing liquids in the gas stream, and wherein the gas stream then flows along the hollow core past the partition and back through the filter element into the second stage, thereby coalescing liquids out of the gas stream, the gas stream then exiting the second stage through the outlet port.
9. The apparatus of claim 8, wherein the first filter alignment member is an alignment grid.
10. The apparatus of claim 9, wherein the first extension member is threadably movable between a first length and a second length.
11. The apparatus of claim 8, wherein the extension member comprises a first extension section having a threaded passage and a second extension section having threads, with the second extension section threads engaging the threaded passage such that the sections are threadably movable relative to each other with rotation of the sections relative to each other.
12. The apparatus of claim 8, wherein the filter element further comprises an end cap, wherein the end cap defines a threaded passage, and the extension member comprises threads, with the extension member positioned within the threaded passage with the threads engaging the threaded passage such that the extension member is threadably movable within the threaded passage when the end cap and extension member are rotated relative to each other.
13. The apparatus of claim 8, wherein the first extension member is positioned in the first stage.
14. The apparatus of claim 8, further comprising a second filter alignment member positioned in the second stage with the first filter alignment member positioned in the first stage, with the filter element further comprising a second extension member movable between different lengths, with the first extension member engaging the first filter alignment member and the second extension member engaging the second extension member.
15. A separator/coalescer filter system comprising: An elongated filter member having a first end and a second end; An end cap positioned on one of the ends, with the end cap comprising an extension member, with the extension member being movable between different lengths.
16. The filter of claim 15, wherein the extension member is threadably movable between different lengths.
17. The apparatus of claim 15, wherein the extension member comprises a first extension section having a threaded passage and a second extension section having threads, with the second extension section threads engaging the threaded passage such that the sections are threadably movable relative to each other with rotation of the sections relative to each other.
18. The apparatus of claim 15, wherein the end cap defines a threaded passage, and the extension member comprises threads, with the extension member positioned within the threaded passage with the threads engaging the threaded passage such that the extension member is threadably movable within the threaded passage when the end cap and extension member are rotated relative to each other.
19. A separator/coalescer filter system comprising: A first elongated filter member having a first end and a second end; A second elongated filter member having a first end and a second end; A pair of mating connector members placed on the second ends of the first and second filter member and connecting the first and second filter members together; An end cap positioned on the first end of one of the filter members, with the end cap comprising an extension member, with the extension member being movable between different lengths.
20. The filter of claim 19, wherein the extension member is threadably movable between different lengths.
21. The apparatus of claim 19, wherein the extension member comprises a first extension section having a threaded passage and a second extension section having threads, with the second extension section threads engaging the threaded passage such that the sections are threadably movable relative to each other with rotation of the sections relative to each other.
22. The apparatus of claim 19, wherein the end cap defines a threaded passage, and the extension member comprises threads, with the extension member positioned within the threaded passage with the threads engaging the threaded passage such that the extension member is threadably movable within the threaded passage when the end cap and extension member are rotated relative to each other.
23. A method for positioning a separator/coalesces filter element within a separator vessel, wherein the vessel defines an interior with a first filter alignment member positioned in the interior, and wherein the separator/coalescer filter element comprises a first extension member movable between different lengths, the method comprises: (A) Adjusting the length of the first extension member so that it can suitably engage the alignment member; and, (B) Positioning e filter element in the separator vessel with extension member suitable engaging the alignment member.
24. The method of claim 23, wherein the first filter alignment member is an alignment grid.
25. The method of claim 24, wherein the first extension member is threadably movable between different lengths.
26. The method of claim 24, wherein the extension member comprises a first extension section having a threaded passage and a second extension section having threads, with the second extension section threads engaging the threaded passage such that the sections are threadably movable relative to each other with rotation of the sections relative to each other, with the adjusting of step (A) comprising rotating the sections relative to each other.
27. The method of claim 24, wherein the filter element further comprises an end cap, the end cap defines a threaded passage, and the extension member comprises threads, with the extension member positioned within the threaded passage with the threads engaging the threaded passage such that the extension member is threadably movable within the threaded passage when the end cap and extension member are rotated relative to each other, with the adjusting of step (A) comprising rotating the end cap and extension member relative to each other.
28. An apparatus for separating liquids and solids from a gas stream and simultaneously coalescing liquids from the gas stream, the apparatus comprising: A vessel defining an interior with a filter alignment member positioned in the interior, with a first riser of a first length, and with a second riser of a second length; A first separator/coalescer filter element disposed within the vessel through the first riser, the first filter element comprising a first extension member movable between different lengths, with the length of the first extension member set to accommodate the length of the first riser so that the first extension member engages the alignment member; and, A second separator/coalescer filter element disposed within the vessel through the second riser, the second filter element comprising a second extension member movable between different lengths, with the length of the second extension member set to accommodate the length of the second riser so that the second extension member engages the alignment member.
29. The apparatus of claim 28, wherein the filter alignment member is an alignment grid.
30. The apparatus of claim 28, wherein at least one of the extension members is threadably movable between a first length and a second length.
31. The apparatus of claim 28, wherein at least one of the extension member comprises a first extension section having a threaded passage and a second extension section having threads, with the second extension section threads engaging the threaded passage such that the sections are threadably movable relative to each other with rotation of the sections relative to each other.
32. The apparatus of claim 28, wherein at least one of the filter elements further comprises an end cap, the end cap defines a threaded passage, and the extension member comprises threads, with the extension member positioned within the threaded passage with the threads engaging the threaded passage such that the extension member is threadably movable within the threaded passage when the end cap and extension member are rotated relative to each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0049] The following drawings illustrate some of the many possible embodiments of this disclosure in order to provide a basic understanding of this disclosure. These drawings do not provide an extensive overview of all embodiments of this disclosure. These drawings are not intended to identify key or critical elements of the disclosure or to delineate or otherwise limit the scope of the claims. The following drawings merely present some concepts of the disclosure in a general form. Thus, for a detailed understanding of this disclosure, reference should be made to the following detailed description, taken in conjunction with the accompanying drawings, in which like elements have been given like numerals.
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DETAILED DESCRIPTION OF THE INVENTION
[0066] As discussed above, many commercially available filter vessels utilize different sizes of riser members in a single vessel. Because not only must the first end of the filter member engage the riser, a pointed end cap on the second end of the filter member must properly engage the vessels alignment grid. If the filter member is too short it will not engage the alignment grid.
[0067] If the filter element is too long, upon closing the vessel, the filter member will engage and prevent the vessel door from closing. One non-limiting embodiment of the present invention provides for a filter vessel with different lengths of risers utilizing the filter element of the present invention having an adjustable length extension member.
[0068] Referring now to
[0069] Referring additionally to
[0070] Referring additionally to
[0071] Referring additionally to
[0072] In addition to the very typical commercially available filter member 13 as shown in
[0073] Referring additionally to
[0074] It should be understood, that since interlocking collars 113C/113D abut against and are impeded by top 14 of riser 10, that the lengths members 113A and 113B extending from the collars to end cap 15 must be roughly equal to the distance between top 14 of riser 10 and alignment grids 20 and 21. For example, if first stage member 113A is too long it may not be possible to close access door 24 and possible damage may occur to the vessel. If first stage member 113A is too short, end cap extension 15A will not engage alignment grid 21 and filter member 113 will be unstable.
[0075] One problem that does occur commercially, is that some commercially vessels include risers 10 of various lengths, meaning that filter members 113 having different lengths for each members 113A and 113B must be utilized. One commercially available model is known to have a top row of risers that are 1.875 inches shorter. Referring now to
[0076] Thus, use of filter members 113 with different length risers, requires utilizing two different configured filter elements 113. Referring now to
[0077] Referring now to
[0078] Another non-limiting embodiment of the present invention utilize caps having different lengths of extension members.
[0079] Another non-limiting embodiment of the present invention utilize caps having interchangeable extension members of different lengths.
[0080] Another non-limiting embodiment of the present invention utilize an extension incorporating an external cylinder which slides over external cage of the element allowing for telescoping (varying length of the element).
[0081] Another non-limiting embodiment of the present invention utilize scribe marks in the extension at critical pre-determined lengths. The extension can be cut or easily broken off at the desired length.
[0082] Another non-limiting embodiment of the present invention utilize a two-piece cap. The first piece includes a main cap with a hole and internal boss arrangement to provide stability and maintain normality of the extension to the plainer surface of the cap. The second piece would be a molded extension (at max length). The extension, passes thru the hole/boss and can be pulled out or pushed in, varying length, with residual length remaining internal to the element. This cap design would incorporate an internal o-ring/u-cup inserted into a groove cut internal to the boss, for sealing and preventing bypass. The extension would incorporate a locking feature holding/maintaining a fixed length (incorporate a molded in scale/scribe indicator to quickly establish and set correct lengths)
[0083] Another non-limiting embodiment include a modification on the two-piece cap design, that is, add internal threads to the boss (around 10 inch threads), and mold a new extension with external threads to screw into boss and held with a locking feature (simply a lock nut). This can be an all plastic extension, or incorporate all-thread rod (metal or plastic to the correct length). When screwed in to achieve desired overall length, remainder of extension remains internal to the element causing no external interference. Threads potentially prevent bypass and the need for an O-ring seal.
[0084] Another non-limiting embodiment of the present invention includes incorporating a hex/wrench feature to the outside of the extension in case some force is needed to screw it in or out. This feature could also be a thru-sealed off horizontal hole allowing for a rod (simple screw driver etc.) to be inserted and used as a crank arm. A blind hole could also be incorporated, allowing for a spanner wrench etc. for screwing the extension in/out of the cap/boss feature.
[0085] Other non-limiting embodiments of the present invention utilize an adjustable filter member that may be adjusted to various sizes to fit various sizes of risers.
[0086] Referring now to
[0087] Please note that while the adjustable extension is shown as a threaded member, it should be understood that many different designs for the extension may be utilized. As non-limiting examples, the adjustable extension may be friction fitted, movable and locked into place with a set screw or similar mechanism, movable and wedged into place, movable and glued into place, set into place with interlocking teeth, movable and positioned into various slotted tracks of various lengths (for example three different tracks of various lengths), movable with extension set using one or more washers to provide the proper length of extension, spring loaded to different heights, notch breakaway extension, telescoping elements, interchangeable caps of various lengths, a closed cap with an internal o-ring and then the OD of the extension seals on the ID of the o-ring (the extension would be long enough to slide to variable lengths), or interchangeable extension members of various heights just to name a non-limiting few.
[0088] In addition to the adjustable filter member, the present invention includes a filter vessel utilizing an adjustable length filter member, methods of making an using the adjustable filter member and filter vessel, method of varying the length of the filter member, method of installing a variable length filter member into a filter vessel, and method of installing filter elements of various lengths into a filter vessel.
[0089] Referring now to
[0090] The top of end cap 215 is shown in
[0091] It should be understood that the adjustable extension member of the present invention may be utilized on either one or both ends of the filter element. Even in those instances of where two alignment grids are present, it may only be necessary to utilize only one adjustable extension member. Certainly, there will be instances where an adjustable extension member is utilized on only the first stage side of the filter element, only the second stage side of the filter element, or both ends of the filter element.
[0092] The filter elements of the present invention are useful in those filter systems in which risers of different heights/lengths are present. The present invention also provides filter systems having risers of different heights/length and utilizing filter elements with adjustable length extension members.
[0093] Various methods of using the invention arise from adjusting the length of the extension member so that it will suitable engage the alignment grid when positioned in the vessel.
[0094] As a non-limiting example, a method for positioning a separator/coalescer filter element within a separator vessel, in which the vessel defines an interior with a first filter alignment member positioned in the interior, and the separator/coalescer filter element comprises a first extension member movable between different lengths, may include adjusting the length of the first extension member so that it can suitably engage the alignment member; and, may also include positioning the filter element within the separator vessel with the extension member suitable engaging the alignment member.
[0095] The exact manner of adjusting the length of the extension member will vary depending upon the type of mechanism utilized. Remember, in addition to being threadably movable, other examples include the adjustable extension may be friction fitted, movable and locked into place with a set screw or similar mechanism, movable and wedged into place, movable and glued into place, set into place with interlocking teeth, movable and positioned into various slotted tracks of various lengths (for example three different tracks of various lengths), movable with extension set using one or more washers to provide the proper length of extension, spring loaded to different heights, notch breakaway extension, telescoping elements, interchangeable caps of various lengths, a closed cap with an internal o-ring and then the OD of the extension seals on the ID of the o-ring (the extension would be long enough to slide to variable lengths), or interchangeable extension members of various heights just to name a non-limiting few.
[0096] As a non-limiting example, in those instances wherein the extension member comprises a first extension section having a threaded passage and a second extension section having threads, with the second extension section threads engaging the threaded passage such that the sections are threadably movable relative to each other with rotation of the sections relative to each other, the adjusting of step will comprise rotating the sections relative to each other.
[0097] As another non-limiting example, in those instances wherein the filter element further comprises an end cap, the end cap defines a threaded passage, and the extension member comprises threads, with the extension member positioned within the threaded passage with the threads engaging the threaded passage such that the extension member is threadably movable within the threaded passage when the end cap and extension member are rotated relative to each other, the adjusting of step will comprise rotating the end cap and extension member relative to each other.
[0098] Other apparatus and systems of the present invention include any that incorporate the filter element or filter system of the present invention. For example, a pipeline incorporating the filter system of the present invention.
[0099] All of the patents, publications, applications, articles, books, magazines, and any other prior art cited in this specification, are herein incorporated by reference.
[0100] The foregoing is considered as illustrative only of the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described.
[0101] Those skilled in the art will recognize other embodiments of the invention which may be drawn from the illustrations and the teachings herein. To the extent that such alternative embodiments are so drawn, it is intended that they shall fall within the ambit of protection of the claims appended hereto.
[0102] Having disclosed the invention in the foregoing specification and accompanying drawings in such a clear and concise manner, those skilled in the art will readily understand and easily practice the invention. It should be understood that the methods, apparatus and products of the present invention find utility in a wide range of industries and applications, including but not limited to, agriculture, biotech, biochemicals, beverage processing, chemicals, construction, crude oil environments, food processing, hydrocarbon processing, hydrocarbon production, laboratories, manufacturing, medical, mining, petrochemicals, pharmaceuticals, research, water treatment, and in any other industry or application where it is desired to filter.
[0103] The present disclosure is to be taken as illustrative rather than as limiting the scope or nature of the claims below. Numerous modifications and variations will become apparent to those skilled in the art after studying the disclosure, including use of equivalent functional and/or structural substitutes for elements described herein, use of equivalent functional couplings for couplings described herein, and/or use of equivalent functional actions for actions described herein. Any insubstantial variations are to be considered within the scope of the claims below.