METHOD AND ASSEMBLY FOR MOUNTING AND SUPPORTING A CONDUIT

Abstract

A method and assembly for mounting a conduit on a mounting surface utilizing a conduit mounting assembly. The conduit mounting assembly includes a first clamp portion, a second clamp portion, a connecting screw and a conduit securement screw. The method includes providing the conduit mounting assembly, mounting the first clamp portion on a tile, mounting the second clamp portion opposite to the first clamp portion on the tile, connecting the first clamp portion with the second clamp portion utilizing the connecting screw and mounting the conduit on the second clamp portion utilizing the conduit securement screw and a conduit fastening member.

Claims

1. A method for mounting a conduit comprising the steps of: a) providing a conduit mounting assembly having a first clamp portion, a second clamp portion, a connecting screw and a conduit securement screw; b) mounting the first clamp portion on a tile; c) mounting the second clamp portion opposite to the first clamp portion on the tile; d) connecting the first clamp portion with the second clamp portion utilizing the connecting screw; and e) mounting the conduit on the second clamp portion utilizing the conduit securement screw and a conduit fastening member.

2. The method of claim 1 wherein the step d) of connecting the first clamp portion with the second clamp portion includes inserting the connecting screw through a third side hole of the second clamp portion and a second side hole of the first clamp portion and tightening the connecting screw utilizing a tightening means.

3. The method of claim 1 wherein step e) of mounting the conduit on the second clamp portion includes the steps of: i) inserting the conduit through a conduit opening of the conduit fastening member; ii) inserting and aligning the conduit securement screw through a fastening hole at the conduit fastening member and a first top hole at the second clamp portion; and iii) tightening the conduit securement screw utilizing the tightening means for firmly connecting the conduit with the second clamp portion and the conduit fastening member.

4. The method of claim 1 wherein the first clamp portion includes a first top hook, a first bottom hook and a first elongated member.

5. The method of claim 4 wherein the first top hook includes a first top hooked portion and a first top base portion having a first side hole.

6. The method of claim 4 wherein the first bottom hook includes a first bottom hooked portion and a first bottom base portion having the second side hole.

7. The method of claim 1 wherein the second clamp portion includes a second top hook, a second bottom hook and a second elongated member.

8. The method of claim 7 wherein the second top hook includes a second top base portion having the third side hole and a second top hooked portion having the first top hole.

9. The method of claim 7 wherein the second bottom hook includes a second bottom base portion and a second bottom hooked portion.

10. The method of claim 5 wherein when the first clamp portion is mounted around a front portion of the tile, the first top base portion is attached to a top edge of the tile and the first top hooked portion is attached around a rear portion of the tile.

11. The method of claim 9 wherein when the second clamp portion is mounted around the front portion of the tile, the second bottom base portion is attached on a bottom edge of the tile and the second bottom hooked portion is attached around the rear portion of the tile.

12. The method of claim 1 wherein when the first clamp portion and the second clamp portion are firmly connected with each other utilizing the connecting screw, the first bottom hook base portion forms a 90-degree inclination with the first elongated member.

13. The method of claim 1 wherein when the first clamp portion and the second clamp portion are firmly connected with each other utilizing the connecting screw, and wherein the angle between the first bottom hook base portion and the first elongated member is an indicator.

14. A method for mounting a conduit on a tile, the method comprising the steps of: a) providing a conduit mounting assembly having a first clamp portion, a second clamp portion, a connecting screw and a conduit securement screw; b) mounting the first clamp portion around a front portion of the tile; c) mounting the second clamp portion opposite to the first clamp portion on the front portion of the tile; d) inserting and aligning the connecting screw through a third side hole of the second clamp portion and a second side hole of the first clamp portion; e) tightening the connecting screw to firmly engage the first clamp portion with the second clamp portion; f) inserting the conduit through a conduit opening of a conduit fastening member; g) inserting and aligning a conduit securement screw through a fastening hole at the conduit fastening member and a first top hole at the second clamp portion; and h) tightening the conduit securement screw to firmly connect the conduit to the second clamp portion and the conduit fastening member.

15. The method of claim 14 wherein the first clamp portion includes a first top hook, a first bottom hook and a first elongated member.

16. The method of claim 15 wherein the first top hook includes a first top hooked portion and a first top base portion having a first side hole.

17. The method of claim 14 wherein the second side hole is a threaded hole comprising female threads matching male threads of the connecting screw and wherein the conduit mounting assembly comprises no nuts.

18. The method of claim 15 wherein the first bottom hook includes a first bottom hooked portion and a first bottom base portion having the second side hole.

19. The method of claim 16 wherein when the first clamp portion is mounted on the tile, the first top base portion is attached on a top edge of the tile and the first top hooked portion is attached around a rear portion of the tile.

20. The method of claim 14 wherein the second clamp portion includes a second top hook, a second bottom hook and a second elongated member.

21. The method of claim 20 wherein the second top hook includes a second top base portion having the third side hole and a second top hooked portion having the at least one top hole.

22. The method of claim 20 wherein the second bottom hook includes a second bottom base portion and a second bottom hooked portion.

23. The method of claim 20 wherein when the second clamp portion is mounted on the tile, the second bottom base portion is attached to a bottom edge of the tile and the second bottom hooked portion is attached around the rear portion of the tile.

24. The method of claim 15 wherein when the first clamp portion and the second clamp portion are firmly connected to each other utilizing the connecting screw, the first bottom hook base portion forms about a 90-degree inclination with the first elongated member.

25. The method of claim 15 wherein when the first clamp portion and the second clamp portion are firmly connected to each other utilizing the connecting screw and wherein an angle between the first bottom hook base portion and the first elongated member serves as an indicator.

26. The method of claim 14 further comprising urging said conduit securement screw towards said conduit fastening member such that the components come in contact with one another, thereby relieving pressure from other assembly components and propping up the conduit.

27. A conduit mounting assembly for mounting a conduit on a tile, the conduit mounting assembly comprises: a first clamp portion having a first top hook, a first bottom hook and a first elongated member, the first clamp portion being designed to attach around a front portion of the tile; a second clamp portion having a second top hook, a second bottom hook and a second elongated member, the second clamp portion being designed to attach opposite to the first clamp portion on the tile; a connecting screw for connecting the first clamp portion with the second clamp portion; and a conduit securement screw for mounting the conduit on the second clamp portion utilizing a conduit fastening member.

28. The conduit mounting assembly of claim 27 wherein the first top hook includes a first top hooked portion and a first top base portion having a first side hole.

29. The conduit mounting assembly of claim 28 wherein first side hole is thread formed and wherein the assembly comprises no nuts.

30. The conduit mounting assembly of claim 27 wherein the first bottom hook includes a first bottom hooked portion and a first bottom base portion.

31. The conduit mounting assembly of claim 27 wherein the second top hook includes a second top base portion and a second top hooked portion.

32. The conduit mounting assembly of claim 27 wherein the first clamp portion is reversible.

33. The conduit mounting assembly of claim 27 wherein the second bottom hook includes a second bottom base portion and a second bottom hooked portion.

34. The conduit mounting assembly of claim 27 wherein the first clamp portion is connected to the second clamp portion by inserting the connecting screw through a third side hole of the second clamp portion and a second side hole of the first clamp portion and tightening the connecting screw utilizing a tightening means.

35. The conduit mounting assembly of claim 27 wherein the conduit is firmly mounted on the second clamp portion by inserting the conduit through a conduit opening of the conduit fastening member, inserting the conduit securement screw through a fastening hole at the conduit fastening member and a first top hole at the second clamp portion and tightening the conduit securement screw utilizing the tightening means.

36. The conduit mounting assembly of claim 35 wherein at least one of said side holes are thread formed.

37. The conduit mounting assembly of claim 36 wherein all of said side holes are thread formed and wherein the assembly comprises no nuts.

38. The conduit mounting assembly of claim 27 wherein when the first clamp portion is mounted around the front portion of the tile, the first top base portion is attached to a top edge of the tile and the first top hooked portion is attached around a rear portion of the tile.

39. The conduit mounting assembly of claim 27 wherein when the first clamp portion and the second clamp portion are firmly connected to each other utilizing the connecting screw, the first bottom hook base portion forms a 90-degree inclination with the first elongated member.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to enhance their clarity and improve the understanding of the various elements and embodiments, elements in the figures have not necessarily been drawn to scale. Furthermore, elements that are known to be common and well understood to those in the industry are not depicted in order to provide a clear view of the various embodiments of the invention, thus the drawings are generalized in form in the interest of clarity and conciseness.

[0017] FIG. 1 is a perspective view of a conduit mounting assembly of the present invention, illustrating a first clamp portion, a second clamp portion, a connecting screw and a conduit securement screw of the conduit mounting assembly in accordance with the preferred embodiment of the present invention;

[0018] FIG. 2 is a perspective view of the first clamp portion mounted on a tile in accordance with the preferred embodiment of the present invention;

[0019] FIG. 3 is a perspective view of a first top base portion attached to a top edge of the tile in accordance with the preferred embodiment of the present invention;

[0020] FIG. 4 is a perspective view of the second clamp portion and the first clamp portion in accordance with the preferred embodiment of the present invention;

[0021] FIG. 5 is a perspective view of the second clamp portion connected to the first clamp portion utilizing the connecting screw in accordance with the preferred embodiment of the present invention;

[0022] FIG. 6 is a perspective view of a conduit fastening member positioned over the first clamp portion in accordance with the preferred embodiment of the present invention;

[0023] FIG. 7 is a perspective view of the conduit mounted on the second clamp portion connected to the conduit fastening member in accordance with the preferred embodiment of the present invention;

[0024] FIG. 8 is a perspective view of the conduit mounted on a curved tile in accordance with the preferred embodiment of the present invention;

[0025] FIG. 9 is an exploded view of another embodiment of the conduit mounting assembly in accordance with the preferred embodiment of the present invention;

[0026] FIG. 10 is a flowchart of a method for mounting the conduit utilizing the conduit mounting assembly in accordance with the preferred embodiment of the present invention; and

[0027] FIGS. 11-90 are various views of alternative embodiments of the invention.

DETAILED DESCRIPTION OF THE DRAWINGS

[0028] In the following discussion that addresses a number of embodiments and applications of the present invention, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and changes may be made without departing from the scope of the present invention.

[0029] Various inventive features are described below that can each be used independently of one another or in combination with other features. However, any single inventive feature may not address any of the problems discussed above or only address one of the problems discussed above. Further, one or more of the problems discussed above may not be fully addressed by any of the features described below.

[0030] As used herein, the singular forms a, an and the include plural referents unless the context clearly dictates otherwise. And as used herein is interchangeably used with or unless expressly stated otherwise. As used herein, the term about means+/5% of the recited parameter. All embodiments of any aspect of the invention can be used in combination, unless the context clearly dictates otherwise.

[0031] Unless the context clearly requires otherwise, throughout the description and the claims, the words comprise, comprising, and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; said again may refer to language indicating including, but not limited to. Words using the singular or plural number also include the plural and singular number, respectively. Additionally, the words herein, wherein, whereas, above, and below and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of the application.

[0032] The description of embodiments of the disclosure is not intended to be exhaustive or to limit the disclosure to the precise form disclosed. While the specific embodiments of, and examples for, the disclosure are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the disclosure, as those skilled in the relevant art will recognize.

[0033] Referring to FIGS. 1-10, a method and assembly for mounting a conduit 72 (see FIG. 7) on a tile 60 (see FIG. 2) utilizing a conduit mounting assembly 10 is illustrated. The conduit mounting assembly 10 includes a first clamp portion 12, a second clamp portion 32, a connecting screw 52 and a conduit securement screw 56. The first clamp portion 12 is designed to attach generally around a front portion 82 (see FIG. 2) of the tile 60. The first clamp portion 12 includes a first top hook 16, a first bottom hook 24 and a first elongated member 14. The first top hook 16 includes a first top hooked portion 20 and a first top base portion 18 having a first side hole 22. The first bottom hook 24 includes a first bottom hooked portion 28 and a first bottom base portion 26 having a second side hole 30. The second clamp portion 32 (see FIG. 4) includes a second top hook 42, a second bottom hook 34 and a second elongated member 40. The second top hook 42 includes a second top base portion 44 and a second top hooked portion 48. The second top base portion 44 includes a third side hole 46 and the second top hooked portion 48 includes a first top hole 50. The second bottom hook 34 includes a second bottom base portion 36 and a second bottom hooked portion 38. The connecting screw 52 (see FIG. 5) includes a first screw thread 54 and the conduit securement screw 56 includes a second screw thread 58 for firmly fastening the first clamp portion 12 and the second clamp portion 32 with the tile 60. In a preferred embodiment at least one of the holes in the assembly is threaded to match its counterpart screw. In additional embodiments a plurality of holes are threaded and in one embodiment all holes in the assembly are threaded and as such the entire assembly in this alternative embodiment may comprise no nuts. The first clamp portion 12 and the second clamp portion 32 are designed to easily mount the conduit 72 (see FIG. 7) on the tile 60 or any other surface having two ends. In the preferred embodiment, the first clamp portion 12 is longer than the second clamp portion 32, although in other embodiments the relative lengths may be switched or equal to one another.

[0034] As shown in FIGS. 2 and 3, when the first clamp portion 12 is in contact with the front portion 82 of the tile 60, the first top base portion 18 of the first clamp portion 12 meets a top edge 62 of the tile 60, the first top hooked portion 20 is attached around a rear portion 64 of the tile 60 and the first elongated member 14 is attached on the front portion 82 of the tile 60. As shown in FIG. 4, the second clamp portion 32 is attached opposite to the first clamp portion 12 on the tile 60. When the second clamp portion 32 is mounted opposite to the first clamp portion 12 and around the front portion 82 on the tile 60, the second bottom base portion 36 is attached to a bottom edge 66 of the tile 60, the second bottom hooked portion 38 (FIG. 1) is attached around the rear portion 64 of the tile 60 and the second elongated member 40 is attached on the front portion 82 of the tile 60. In the preferred method, no sharp fastening members are utilized by the conduit mounting assembly 10 for mounting the first clamp portion 12 and the second clamp portion 32 on the tile 60 thereby protecting the tile 60 from possible damage. As shown in FIG. 5, the first clamp portion 12 is connected to the second clamp portion 32 by inserting the connecting screw 52 through the third side hole 46 (FIG. 1) of the second clamp portion 32 and a second side hole 30 of the first clamp portion 12. The connecting screw 52 is firmly bolted utilizing a tightening means. The first screw thread 54 is designed to tightly fasten the connecting screw 52. When the first clamp portion 12 and the second clamp portion 32 are firmly connected with each other, the first elongated member base portion 26 forms a 90-degree inclination with the first bottom base portion 26 of the first bottom hook 24. The 90-degree inclination indicates that the first clamp portion 12 is firmly connected to the second clamp portion 32 utilizing the connecting screw 52 to apply sufficient clamping load on the roofing tile to adequately hold the conduit 72 in place on the roof. In one configuration, a near 90-degree inclination is acceptable. In another configuration, the 90-degree inclination is constant and not effected by tightening the connecting screw 52.

[0035] As may be apparent from a viewing of the components in FIG. 1, they are reversible. Said again with an exemplary case being first clamp portion 12, first bottom base portion 26 and first top base portion 18 are reversible. Whereas in this exemplary case, the first bottom base portion 26 may support the hooking of tiles of 1 inch or less thickness, for thicker tiles, the wider first top base portion 18 may be attached around the rear portion 64 of the tile 60. As may be expected, hole 22 and hole 30 are preferably interchangeable.

[0036] As shown in FIGS. 6 and 7, the conduit 72 is firmly mounted on the second clamp portion 32 by inserting the conduit 72 through a conduit opening 74 of a conduit fastening member 68. The conduit securement screw 56 is inserted through a fastening hole 70 at the conduit fastening member 68 and the first top hole 50 at the second top hooked portion 48. Although in a preferred embodiment there is just one first top hole 50 at the second top hooked portion 48, in alternative embodiments there may be a set of first top holes, the set including two or more. The conduit securement screw 56 is then bolted utilizing the tightening means. In this way, the conduit 72 is firmly mounted on the second clamp portion 32 connected to the conduit fastening member 68. In the preferred embodiment, the second top hooked portion 48 of the second clamp portion 32 is longer than the second bottom hooked portion 38 for firmly mounting the conduit 72 thereon. It is noted that in FIG. 6 the reversibility of first clamp portion 12 is shown. Furthermore, it can be seen that conduit securement screw 56 is approaching the second clamp portion 32 such that if downward pressure is placed on the conduit fastening member 68, conduit securement screw 56 would be urged downwards and would actually touch second clamp portion 32, thereby taking further pressure off other components in the system. This effect can be particularly useful when weight is added to the system, either through accumulating snow or in the case where an installer, user or homeowner were to step on the components involved.

[0037] The above-mentioned method is utilized to install the first and the second clamp portions 12, 32 on flat tiles or tiles of other shapes; however, any surface having two ends around which each of the top or bottom hook can be secured around is an acceptable surface for use with the conduit mounting assembly 10 and method. FIG. 8 illustrates the conduit mounting assembly 10 mounted on a curved tile 76. The mounting assembly 10 is rigid such that it will be firmly attached to the curved tile 76 without swaying.

[0038] In yet another alternative configuration shown in FIG. 9, the conduit mounting assembly 78 is utilized to install the first clamp portion 12 and the second clamp portion 95 on a surface that does not allow each of the respective hooks 84, 86 to wrap around, such as a surface having a thickness too large for the respective hooks 84, 86 to wrap around. The conduit opening 91 of the conduit fastening member 90 is designed to receive the conduit 72. The conduit fastening member 90 is firmly mounted on the second clamp portion 95 utilizing the conduit securement screw 56 (FIG. 8) and a top fastening screw 92. The conduit securement screw 56 is inserted through a base hole 93 of the conduit fastening member 90 and the first top hole 94. The conduit securement screw 56 is tightened to firmly mount the conduit 72 received by the conduit opening 91 on the second clamp portion 95 connected to the conduit fastening member 90. In this case, the hooks 84, 86 those would otherwise wrap around the surface instead just lay flat against the side of the surface as shown in FIG. 9. The top fastening screw 92 provides additional support to the conduit 72 mounted on the second clamp portion 95. The conduit mounting assembly 78 accepts a wide variety of pipe clamps and is designed to hold/support a variety of objects on a tile roof. As shown in FIG. 9, the first top hook 84 and the second bottom hook 86 are designed to attach to tiles having greater than one inch thickness, and theoretically, of any thickness. Further, the first bottom hook 88 is designed to attach to tiles having less than one inch thickness. In this alternate embodiment, the first top hook 84 and the first bottom hook 88 can be reversibly attached to the top edge 62 of the tile 60.

[0039] FIG. 10 illustrates a flowchart of the method for mounting the conduit 72 on the tile 60. The method commences by providing the conduit mounting assembly as shown in block 100. Next, the first clamp portion is in contact with the front portion of the tile as shown in block 102. Thereafter, the second clamp portion is mounted opposite to the first clamp portion on the tile as shown in block 104. Upon mounting the second clamp portion, the first clamp portion is connected to the second clamp portion by inserting and aligning the connecting screw through the third side hole of the second clamp portion and the second side hole of the first clamp portion as indicated at block 106. Next, the connecting screw is tightened to the tightening means for firmly engaging the first clamp portion with the second clamp portion as shown in block 108. The conduit is inserted through the conduit opening of the conduit fastening member as indicated at block 110. Thereafter, the conduit securement screw is inserted and aligned through the fastening hole at the conduit fastening member and the first top hole at the second clamp portion as shown in block 112. Finally, the conduit is firmly mounted to the second clamp portion connected to the conduit fastening member by tightening the conduit securement screw utilizing the tightening means as indicated at block 114.

[0040] In alternative embodiments of the invention, the system may hold various types of brackets for various purposes, such as for those holding and securing conduits, pipes (both insulated and non-insulated), solar pool heating systems, header brackets, and various straps. As shown in FIGS. 11-90, the core functionality of the underlying tile mounting system remains unchanged.

[0041] The foregoing description of the preferred embodiment of the present invention has been presented for the purpose of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teachings. It is intended that the scope of the present invention not be limited by this detailed description, but by the claims and the equivalents to the claims appended hereto.