Tool which is movable in an apparatus
10144049 ยท 2018-12-04
Assignee
Inventors
Cpc classification
Y10T29/49895
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B21D5/0218
PERFORMING OPERATIONS; TRANSPORTING
B21D5/01
PERFORMING OPERATIONS; TRANSPORTING
B21D37/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21D37/04
PERFORMING OPERATIONS; TRANSPORTING
B21D37/14
PERFORMING OPERATIONS; TRANSPORTING
B21D5/02
PERFORMING OPERATIONS; TRANSPORTING
B21D5/01
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a tool for shaping a material, in particular for bending plate material, comprising a mounting part configured to be in any case partially received in a receiving space of an apparatus, and a shaping part extending from the mounting part. The tool is provided with means for displacing the mounting part in longitudinal direction through the receiving space. The tool can thus be handled and positioned easily even when it is relatively heavy. The displacing means can comprise one or more displacing members protruding from the tool, for instance rollers or wheels. The invention also relates to a combination of an apparatus and such a tool, wherein the apparatus has a receiving space in which the mounting part of the tool is received. The receiving space here comprises a wall part on which the displacing means engage. Finally, the invention further relates to a method for positioning a tool as described above in an apparatus.
Claims
1. Tool for shaping a material, in particular for bending plate material, comprising: a mounting part configured to be at least partially received in a receiving space of an apparatus, a shaping part extending from the mounting part, at least one displacing member that protrudes from the tool and is configured to displace the mounting part in a longitudinal direction through the receiving space, and a bearing at an interface between the tool and the at least one displacing member, wherein the at least one displacing member is configured to rotate relative to the tool as a result of the bearing.
2. Tool as claimed in claim 1, characterized in that the mounting part has two side surfaces and the at least one displacing member protrudes out from at least one of the side surfaces.
3. Tool as claimed in claim 2, characterized in that the at least one displacing member protrudes out from each side surface.
4. Tool as claimed in claim 3, characterized by a single displacing member running through the mounting part.
5. Tool as claimed in claim 1, characterized in that the at least one displacing member is retractable into the mounting part.
6. Tool as claimed in claim 5, characterized by an operating member connected to the at least one displacing member.
7. Tool as claimed in claim 1, characterized in that the mounting part has an end surface from which the at least one displacing member protrudes.
8. Tool as claimed in claim 7, characterized in that the at least one displacing member is movable in the shaping direction relative to the tool.
9. Tool as claimed in claim 1, characterized in that the at least one displacing member protrudes from the shaping part.
10. Tool as claimed in claim 1, wherein the at least one displacing member includes a first displacing member and a second displacing member, characterized by the first displacing member protruding from the mounting part and the second displacing member protruding from the shaping part.
11. Tool as claimed in claim 1, wherein the at least one displacing member includes a plurality of protruding displacing members distributed in a longitudinal direction of the tool.
12. Tool as claimed in claim 1, characterized in that the at least one displacing member comprises a rod received in a bore in the tool and the bearing comprises an external bearing between the rod and the bore.
13. Tool as claimed in claim 1, characterized in that the at least one displacing member comprises a shaft and the bearing comprises a roller arranged rotatably on the shaft.
14. Tool as claimed in claim 1, characterized in that the at least one displacing member is rotatable about an axis extending in transverse direction of the tool and transversely of the shaping direction of the tool.
15. Tool as claimed in claim 1, characterized in that the at least one displacing member is rotatable about an axis extending in the shaping direction of the tool.
16. Tool as claimed in claim 1, characterized by at least two displacing members, one of which is rotatable about an axis extending in transverse direction of the tool and transversely of the shaping direction of the tool and another of which is rotatable about an axis extending in the shaping direction of the tool.
17. Combination of an apparatus and a tool for shaping a material, in particular for bending plate material, the tool comprising: a mounting part configured to be at least partially received in a receiving space of an apparatus, and a shaping part extending from the mounting part, at least one displacing member that protrudes from the tool and is configured to displace the mounting part in a longitudinal direction through the receiving space, and a bearing at an interface between the tool and the at least one displacing member, wherein the at least one displacing member is configured to rotate relative to the tool as a result of the bearing, wherein the apparatus includes a receiving space in which the mounting part of the tool is received, characterized in that the receiving space comprises a wall part on which the at least one displacing member engages.
18. Combination as claimed in claim 17, characterized in that the apparatus and the tool are configured to hold the at least one displacing member clear of the wall part during shaping.
19. Combination as claimed in claim 18, characterized in that the wall part and the at least one displacing member are movable relative to each other between a rest position, in which they lie spaced apart, and an operative position in which the at least one displacing member and the wall part mutually engage.
20. Combination as claimed in claim 19, characterized in that the at least one displacing member is received in a stationary manner in the tool and the wall part is movable in the apparatus between the rest position and the operative position.
21. Combination as claimed in claim 20, characterized by a drive for moving the wall part between the rest position and the operative position.
22. Method comprising: positioning a tool within an apparatus, the tool comprising: a mounting part, a shaping part extending from the mounting part, at least one displacing member that protrudes from the tool and is configured to displace the mounting part in a longitudinal direction through a receiving space of the apparatus, and a bearing at an interface between the tool and the at least one displacing member, wherein the at least one displacing member is configured to rotate relative to the tool as a result of the bearing, wherein the tool is positioned within the apparatus by at least partially receiving the mounting part in the receiving space of the apparatus and moving the tool in the longitudinal direction to a desired position.
23. Method as claimed in claim 22, characterized in that the at least one displacing member is moved over a wall part of the apparatus.
24. Method as claimed in claim 23, characterized in that the receiving space includes the wall part.
25. Method as claimed in claim 24, characterized in that the at least one displacing member is retractable and is retracted into the mounting part before the mounting part is received in the receiving space.
26. Method as claimed in claim 23, characterized in that the at least one displacing member protrudes from the shaping part and is moved over an outer wall of the apparatus.
27. Method as claimed in claim 23, characterized in that the at least one displacing member is rolled over the wall part of the apparatus.
28. Method as claimed in claim 23, characterized in that the at least one displacing member and the wall part are moved away from each other when the tool has reached a desired position.
29. Tool as claimed in claim 1, wherein the mounting part and the shaping part comprise a unitary structure.
30. Tool as claimed in claim 1, wherein the tool is configured to avoid the at least one displacing member being loaded when the tool shapes the material.
Description
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(35) In an apparatus (not shown here) for shaping a material, in particular for bending plate material, use is made of an upper tool 1 (
(36) Upper tool 1 comprises a mounting part 5 configured to be received in a receiving space 6 of upper beam. 3 (
(37) In the shown embodiment lower tool 2 comprises two mounting parts 11 configured to be received in a receiving space 12 in lower beam 4 of the apparatus (
(38) The apparatus and tools 1, 2 are particularly intended for the purpose of shaping relatively thick metal plate with a material thickness in the order of 10 mm or more. This results in tools 1, 2 taking a relatively large and heavy form. Tools which are suitable for bending such thick metal plates often weigh in the order of 200 kg per running meter. These bending tools are generally supplied in different length sizes for the purpose of shaping materials with varying dimensions. A plurality of tools can for instance be placed adjacently of each other here in the press brake. However, even relatively short tools of for instance 50 cm already have a weight of about 100 kg and cannot therefore be handled by a user without auxiliary means.
(39) The invention therefore provides displacing means with which tools 1, 2 can be displaced in the respective receiving spaces 6, 12. The displacement is envisaged here in the longitudinal direction of receiving spaces 6, 12, so parallel to the bending edge 8 and groove 14 of tools 1, 2. In the shown embodiment the displacing means comprise displacing members 18, 32 protruding from the mounting part 5, 11 of the associated upper or lower tool 1, 2. In the shown embodiment these displacing members 18, 32 are each mounted rotatably in the corresponding mounting part 5, 11 and thus form rollers or wheels which engage on a wall part 45, 37 in the associated receiving space 6, 12.
(40) Displacing members 18 of upper tool 1 are formed here by the outer ends of a rod 24 which is received in a through-bore 22 in mounting part 5 (
(41) In the shown embodiment upper tool 1 is provided with two sets of displacing members 18 arranged close to the outer ends (
(42) As stated, displacing members 18 protrude outside side walls 46 of mounting part 5 of upper tool 1, between shoulders 9 and recesses 20 to be discussed below. In order to accommodate these displacing members 18 the receiving space 6 is provided with two side chambers 19, likewise extending over the length of upper beam 3. When tool 1 has to be displaced in upper beam 3, displacing members 18 move over bottoms 45 of side chambers 19 on either side of main recess 6. The height of side chambers 19 is greater than the diameter of displacing members 18, while the depth of side chambers 19 is greater than the distance the displacing members 18 protrude from side walls 46 of mounting part 5. There is thus sufficient space to hold displacing members 18 clear of bottom 45 when tool 1 is used to perform a bending operation. This prevents displacing members 18, which are relatively vulnerable, being loaded during this operation.
(43) When tool 1 has been moved to a desired position in longitudinal direction of upper beam 3, tool 1 is fixed in the upper beam. Use is made for this purpose of a per se known clamping mechanism arranged in upper beam 3. Mounting part 5 of tool 1 is provided on either side with a recess 20 with inclining surfaces into which a clamping member 21 of the apparatus engages. When clamping member 21 protrudes into recess 20 in one of the side walls 46, it presses mounting part 5 obliquely upward in receiving space 6 (
(44) As noted, lower tool 2 has two mounting parts 11 arranged spaced apart in longitudinal direction. In the shown embodiment the mounting parts 11 are connected releasably to shaping part 13 by means of bolts 30 running through holes 31. Each mounting part 11 is provided here with two displacing members 32 which are likewise arranged spaced apart in longitudinal direction. Each displacing member 32 takes the form of a roller arranged rotatably on a shaft 34 via a bearing 33. Displacing members 32 are received in recesses 35 in mounting part 11 and each protrude to some extent below the bottom surface 36 thereof.
(45) When tool 2 has to be displaced in lower beam 4, displacing members 32 move over the bottom 37 of recess 12. In order to prevent displacing members 32 being loaded when lower tool 2 is clamped in lower beam 4 and is used to deform plate material, bottom 37 of recess 12 is movable such that it comes to lie clear of displacing members 32.
(46) In the shown embodiment the movable bottom 37 rests via a coupling part 38 on a sealing strip 39 functioning as piston. This sealing strip 39 is accommodated movably in an opening 40 in the upper side of an elongate pneumatic reservoir 41 which is arranged in a recess 42 in lower beam 4. The movement of sealing strip 39 is bounded by the dimensions of another recess 44 in lower beam 4. Activation of a pneumatic system enables pressure to be applied to reservoir 41, whereby sealing strip 39 is urged upward and bottom 37 is moved upward until it comes into engagement with displacing members 32 (
(47) The above described upper tool 1 is of the type known as a Wila style tool, the protruding mounting part 5 of which has a specific form which ensures that the tool can be positioned and clamped quickly and easily. The invention can however also be applied in other types of tool.
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(49) In a variant of this American style upper tool 901 a rod 979 protrudes from an end surface 977 of mounting part 905 (
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(51) In yet another embodiment of upper tool 301 according to the invention the mounting part 305 is provided with two types of displacing member 318A, 318B protruding on mutually opposite sides from side walls 346 (
(52) The two displacing members 318A are arranged here between groove 320 and the shoulder 309 of tool 301, while the single displacing member 318B is placed close to end surface 377 of mounting part 305. In this embodiment of upper tool 301, which is referred to as head-supporting, the shoulders 309 do not engage with lower surfaces 310 of upper beam 303 during the clamping. Tool 301 instead supports in the clamped situation with its end surface 377 against an upper surface 378 of receiving space 306. Displacing members 318A are once again received in two through-bores 332 and mounting part 305, while the single displacing member 318B is received in an elongate recess 350 in mounting part 305. This displacing member 318B is rotatable around a shaft stub 351 placed in a bore 352 in the end surface of mounting part 305.
(53) The two displacing members 318A rotatable about horizontal axes A are again intended to roll over bottom 345 of a side chamber 319 of receiving space 306. Displacing member 318B rotatable about vertical axis B is on the other hand intended to roll along a side wall 353 of receiving space 306 (
(54) This variant, wherein two different types of displacing member are combined, could also be readily applied in tools with other types of clamping, such as for instance the European style upper tool 201 as shown in
(55) In yet another variant of this embodiment shown in
(56) Guide member 457 has a narrow shank which protrudes through an opening 462 and a widened head which cannot pass through this opening and functions as stop. This widened head is slidable in a bore 459 lying opposite recess 455. Slide 454 with displacing member 418A is biased to its protruding position by means of a biasing member 460 received in a chamber 461.
(57) Pressing operating member 458 (
(58) Displacing member 418A thus functions simultaneously as safety catch which prevents tool 401 from unintentionally falling out of the apparatus when the clamping is released. In order to remove tool 401 from recess 406 the operating member 458 has to be pressed once again, whereby the associated displacing member 418A is retracted again into mounting part 405.
(59) It has been stated above that for displacement of the lower tool in the lower beam use can be made of displacing members protruding from the end surface of the mounting parts and rolling over a bottom of a recess in the lower beam. So as not to load these displacing members when the lower tool is used for the purpose of shaping plate material, these members must come to lie clear of the bottom of the recess following the displacement. According to an alternative embodiment of lower tool 502, the mounting parts 511 in which displacing members 532 are mounted are for this purpose movable in the shaping direction relative to the rest of lower tool 502 (
(60) Mounting part 511 is slidable in the shaping direction in groove 516 on the underside of lower tool 502. Formed in shaping part 513 of tool 502 is a bore 563 which extends from the bottom 564 of V-shaped groove 514 to groove 516. Received in this bore 563 is a control pin 530 with a head 565 on which a tool, for instance a socket wrench or a screwdriver, can engage and which has a narrowed threaded end 566. This threaded end 566 protrudes into hole 531 in mounting part 511 which is provided with internal screw thread. Mounting part 511 and shaping part 513 are further also provided with blind bores 568, 569 which lie mutually in line and in which a guide pin 567 is received.
(61) By rotating the control pin 530 the mounting part 511 is pressed further out of groove 516 relative to shaping part 513 or, conversely, retracted therein again. Displacing members 532 can hereby as desired be brought into engagement with the bottom of the recess of the lower clamping beam (not shown here) or, conversely, be held clear thereof again.
(62) Because it is not always readily possible in practice, and moreover unsafe, to perform operations with a screwdriver or socket wrench in a hole in the bottom 564 of V-shaped groove 514, an alternative embodiment of lower tool 602 is provided with an operating mechanism which is accessible from the side of the tool (
(63) In this embodiment two stepped bores 668 are formed in each mounting part 611 which lie in line with blind bores 669 in shaping part 613 of lower tool 602. Arranged in these bores are guide pins 667 which are screwed with their threaded ends into bores 669. These guide pins 667 have a thickened head which is movable through the widened part of bore 668 and which encloses a biasing member 672, for instance a helical spring. A bore 663 in which a control pin 630 is slidably received is further formed in shaping part 613 between bores 669. An outer end of this control pin 630 engages on the upper side of mounting part 611 while the other outer end is in engagement with a narrowed and eccentric middle part 671 of a horizontal operating rod 673.
(64) This rod 673 is received in a bore 670 extending from the one side to the other of lower tool 602 and provided on either side with a head 665 on which a tool such as a socket wrench or screwdriver can engage. Rotation of operating rod 673 displaces the narrowed and eccentric middle part 671 in bore 670, whereby pin 630 is pressed out of lower tool 602 or, conversely, space is created to retract this pin 630 into the lower tool. This retracting movement takes place under the influence of biasing members 672 as soon as operating rod 673 is rotated so far that space is created for pin 630 to move upward in bore 663. Displacing members 632 are in this way once again brought into contact with the bottom of the recess in the lower beam or held clear thereof as desired.
(65) A pneumatic or a hydraulic operation could of course also be envisaged instead of the mechanical operation shown and described here for extending and retracting the displacing members.
(66) Although in the embodiments of the upper tool shown up to this point the displacing members have been bearing-mounted in the mounting part, this is not essential. In an alternative embodiment of upper tool 701 the mounting part 705 can thus be provided with one or more protruding displacing members 718A, while one or more displacing members 718B are additionally arranged on shaping part 707 of tool 701 (
(67) Where displacing members 718A, which are bearing-mounted in mounting part 705, once again engage in side chambers 719 of receiving space 706 of upper beam 703 of the apparatus, displacing members 718B engage on support surface 710 on the underside of upper beam 703. As in previous embodiments, these outer displacing members 718B, which can take a considerably larger form than the internal displacing members 718A, serve to compensate the moment occurring as a result of the eccentric location of the centre of gravity of tool 701. The external displacing members 718B are thus arranged for this purpose on the other side of tool 701, opposite the internal displacing members 718A, which in fact define rotation points when tool 701 is placed in receiving space 706 of upper beam 703. Each external displacing member 718B comprises a relatively large roller 774 which is rotatable about a strong shaft 775.
(68) The external displacing member 818B can also be received in a protruding part 876 of upper tool 801. This member is hereby better protected from ambient influences, whereby a smooth running with little friction is guaranteed under any conditions.
(69) A similar solution could also be used in a lower tool, where one or more displacing members could be arranged in the shoulder(s) adjacently of the protruding mounting part, or even on the sides of the tool.
(70) The invention thus makes it possible with relatively simple means to clamp large and heavy tools, which are used to shape relatively thick metal plate, at a desired position in an apparatus or to remove them therefrom.
(71) Although the invention has been elucidated above on the basis of different embodiments, it will be apparent that it is not limited thereto. Depending on the dimensions and the weight of the tool, a greater or smaller number of displacing members could thus be applied than shown and described here. It is further possible to envisage use being made, instead of rolling displacing members, of displacing members which slide through or along the upper and lower beam. The displacing members and/or the receiving spaces and/or the outer surfaces of the upper and lower beam would have to be covered for this purpose with a material with exceptionally low sliding resistance, such as for instance PTFE.
(72) The scope of the invention is therefore defined solely by the following claims.